Growatt AXE 15.0H-2HR-S1 User Manual
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Growatt AXE 15.0H-2HR-S1 User Manual

Growatt AXE 15.0H-2HR-S1 User Manual

High voltage battery system
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AXE 15.0~60.0H-2HR-S1 High Voltage
Battery System User Manual

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Summary of Contents for Growatt AXE 15.0H-2HR-S1

  • Page 1 AXE 15.0~60.0H-2HR-S1 High Voltage Battery System User Manual...

  • Page 2: About This Document

    About This Document This document introduces the AXE 15.0~60.0H-2HR-S1 High Voltage Battery System in terms of its installation, electrical connection, operation, commission, maintenance, and troubleshooting. Before installing and operating the AXE system, ensure that you are familiar with the product features, functions, and safety precautions provided in this document.
  • Page 3 Change history Version 00 First release...

  • Page 4: Table Of Contents

    Table of Contents 1 Product Overview ..............1 1.1 Intended Use ......................1 Component Description ..................1 1.2.1 Appearance and Dimensions ................1 1.2.2 AXE 1000100-C1 (High Voltage Box) ............... 2 1.2.3 AXE 5.0H-2H-B1 (Battery Pack) ............... 3 Working Principle and Function ................
  • Page 5 Check before power-on ..................21 5.1.1 Routine Check ....................21 5.1.2 Rack Inspection ....................22 5.1.3 Internal Inspection ..................22 Power On/Off the Equipment ................22 5.2.1 Power-on Procedure ..................22 5.2.2 Commissioning ....................23 5.2.3 Power-off Procedure ..................23 Electrical Schematic ..................

  • Page 6: Product Overview

    1 Product Overview 1.1 Intended Use The entire AXE 15.0~60.0H-2HR-S1 High Voltage Battery System includes a AXE 1000100-C1(high voltage controller) and multiple AXE 5.0H-2H-B1 (battery pack). Each AXE 5.0H-2H-B1 consists of 100Ah cells which form 51.2V voltage battery pack via one parallel and sixteen serial connection (1P16S). Three to twelve AXE 5.0H-2H-B1 can be connected in serial to extend the capacity and power of energy storage system.

  • Page 7: Axe 1000100-C1 (High Voltage Box)

    Smaller version Front view Side view Rear view 1600 Figure 1.2 Appearance of the Smaller version Standard rack Smaller rack Battery module High voltage box 1.2.2 AXE 1000100-C1 (High Voltage Box) The AXE 1000100-C1 Control Module (CM) consists of battery control unit, DC breaker,power supply and communication terminals.

  • Page 8: Axe 5.0H-2H-B1 (Battery Pack)

    Position Item Description Connected to the negative power terminal BAT- power terminal of the battery cluster Connected to the positive power terminal of BAT+ power terminal the battery cluster Circuit breaker To control the battery output Start button To power on the energy storage system Connected to the communication port of the COM3 communication battery pack’s BM board and the 24V power...

  • Page 9: Working Principle And Function

    Position Item Description Negative battery pack Negative battery pack connector terminal Cooling fan For battery heat dissipation COM1 communication For communication between battery terminal packs and power supply COM2 communication For communication between battery terminal packs and power supply 1.3 Working Principle and Function The high voltage battery system is composed of a high voltage controller AXE 1000100-C1 and battery pack AXE 5.0H-2H-B1 in series.

  • Page 10: Safety

    Before any installation or use of the battery system, please read all safety instructions carefully and always follow the relevant rules. Growatt is not responsible for any of the following circumstances or their consequences: Ÿ...

  • Page 11: Operation Precautions

    2.2.2 Operation Precautions Ÿ Do not touch the battery system with wet hands. Do not disassemble the battery system without permission. Ÿ Do not crush, drop or pierce the battery pack and the high voltage controller. Ÿ Ÿ Dispose the batteries according to local safety regulations. Ÿ...
  • Page 12 Symbols Description Heavy enough to cause severe injury Keep the Pack away from children Make sure the battery polarity well connected Do not expose to fire Operate as the Manual AXE 5.0H-2H-B1 Li-ion (LiFePO Battery Type 51.2 V Nominal Voltage 100 Ah Nominal Capacity 5000 Wh...
  • Page 13 Energy Storage System Energy Storage System AXE 45.0H-2HR-S1/460.8V/ AXE 15.0H-2HR-S1/153.6V/15kWh □ /15kW/≤0.23t/139.2-172.8V □ 45kWh/45kW/≤0.54t/ 417.6-518.4V □ AXE 20.0H-2HR-S1/204.8V/20kWh /20kW/≤0.28t/185.6-230.4V AXE 50.0H-2HR-S1/512V/ System Model/ System Model/ □ 50kWh/50kW/≤0.59t/ □ AXE 25.0H-2HR-S1/256V/25kWh Nominal Voltage/ Nominal Voltage/ 464-576V /25kW/≤0.33t/232-288V Nominal Energy / Nominal Energy /...

  • Page 14: Emergency Responses

    Damage to the shell is very dangerous, so special attention must be paid. They are no longer suitable for use and may be Damaged shell dangerous to personnel. If the battery case is damaged, please stop using it and contact Growatt or distributors. .

  • Page 15: Storage And Transportation 3

    Storage and Transportation 3 3.1 Storage Requirements Ø Place the product follow the identification on the packing case during storage. Ø Do not put the product upside down or sidelong. Ø The defective product needs to be separated from other product. The storage environment requirements are as follows: Ø...

  • Page 16: Transportation Requirements

    3.2 Transportation Requirements Battery pack has been certified in UN38.3 (Section 38.3 of the sixth Revised Ø Edition of the Recommendations on the Transport of Dangerous Goods: Manual of Tests and Criteria) and SN/T 0370.2-2009 (Part 2: Performance Test of the Rules for the Inspection of Packaging for Exporting Dangerous Goods).

  • Page 17: Installation 4

    Installation 4 The installation and use of batteries involve a lot of expertise. Ø Therefore, please ensure that technicians have obtained relevant technical certificates before operation. Ensure to read the Guidance before installation in order to Ø understand product information and safety cautions. Operators should be well trained technicians and fully Ø...

  • Page 18: Installation Tools

    4.2 Installation Tools Cross-head Knife Wrench Measuring tape screwdriver Electric Level Forklift Lifting platform screwdriver 4.3 Checking before installation 4.3.1 Pre-installation Check Check the PACK package before open it. If any abnormity is detected, do not Ø open the package and contact your distributor. Check and confirm the PACK is powered off before installation.
  • Page 19 Quick installation guide M6*16 screw Ground terminal Figure 4.2 Rack components Version Composition Standard A+ B+4*C+2*D+4*E+95*F+1*G+1*H Smaller A+ B+4*C+1*D+4*E+80*F+1*G+1*H 4.3.1.2 Checking the package of high voltage box Warranty Card High voltage box (CM) Warranty Card Short-circuit connector cap COM1-COM3 communication cable BM-CM positive power cable BM-CM negative power cable BMS-AC cable...

  • Page 20: Installation

    4.4 Installation 4.4.1 Installation of the rack Step 1: Assemble the right frame, left frame and 4 horizontal frames to form a rectangular support rack. Step 2: Secure the horizontal frames to the left and right frames using the M6 combination screws.

  • Page 21: 2Transportation Of The Rack

    Level Figure 4.5 Procedure for installing of the rack 4.4.2 Transportation of the Rack When moving the equipment with a forklift, secure it properly according to the actual situation to avoid tip-overs.Note:Forklifts cannot transport racks with batteries installed. Strap Figure 4.6 Forklift handling diagram...

  • Page 22: Installation Of Environment Requirements

    4.4.3 Installation of environment requirements Note : The battery system is necessary to be installed in closed rooms at least Ø 14km offshore, or closed rooms with air conditioning 5-14km offshore.The battery energy storage system may only be installed and operated in closed rooms, and works in an ambient temperature range of -10°C to 50°C and at a maximum humidity of 95%.

  • Page 23: Installation Of Battery Modules And Cable Connections

    4.5 Installation of Battery Modules and Cable Connections 4.5.1 Wiring of grounding cable of the rack 2N.m Figure 4.8 Rack ground cable connection 4.5.2 Installation of Battery Modules Lifting platform Install the battery modules into the slots of the rack from bottom to top.

  • Page 24: Installation Of The High Voltage Box

    4.5.3 Installation of the High Voltage Box The high-voltage box can be installed on the top or bottom of the battery rack.Top mounting is preferred. Push the high voltage box to the topmost slot. 2N.m Secure the high voltage box to the rack using the M6 combination screws. Figure 4.10 High Voltage Box Installation Procedure 4.5.4 Cable Connections 4.5.4.1 Wiring of power cables between battery modules BM-CM positive power cable...
  • Page 25 4.5.4.2 Wiring of communication cables between battery modules COM3 The top battery pack COM1 is connected to the high-voltage box COM3 with a communication cable. COM1 COM2 Connect the COM1 and COM2 terminals between the battery packs with a communication cable COM1 Bottom Battery Pack COM2 Terminal Insert short-circuit connector cap...

  • Page 26: Powering On/Off The Battery System

    5 Power On/Off the Battery System The installation and use of batteries need to be operated by Ø professional technicians. Do not contact any positions with potential difference. Ø Prohibition sign should be hung on the battery: " Non - Ø...

  • Page 27: Rack Inspection

    5.1.2 Rack Inspection Checking item Acceptance criteria Ÿ Installation complies with the design requirements. Installation The rack is level, and each battery module can be Ÿ properly installed. The surface is free from cracks, dents and scratches. Ÿ Appearance If the paint flakes off, re-paint the spotted area. Each rack has at least one grounding point and Ÿ...

  • Page 28: Commissioning

    5.2.2 Commissioning Prerequisites: All devices on site have passed the on-site tests. The system has been powered on and no alarm/fault is reported. The commissioning tools are available on site. 5.2.3 Power-off Procedure Follow the steps in the manual or instructions of the inverter to turn it off and make sure it stops operating.

  • Page 29: Maintenance Guide 6

    Maintenance Guide 6 6.1 Preparation Before maintenance, please make sure that the battery system is powered off and the DC circuit breaker is off. 6.2 Replacing the BM or the CM NOTE: Replace the battery if the following conditions occur: The internal circuit of the battery expansion module is faulty, the battery health reaches the end point, the battery appearance is deformed, damaged, or leaks.
  • Page 30 Error Error Indication Error cause Suggested actions description START LED Single cell voltage 1. There is no safety threat; Charge over exceeding 2. User should stop charging. voltage threshold for Wait for the battery system to protection protection automatically resolve the fault threshold It is dangerous, please stop START...

  • Page 31: Extension

    Error Error Indication Error cause Suggested actions description START LED 1.Check whether the communication line between the battery pack and the Interior Communication battery pack is connected OK; Communication loss between two 2.Check whether the failure packs communication line between the high voltage controller and the battery pack is connected OK.

  • Page 32: Technical Specifications

    7 Technical Specifications 7.1 AXE 1000100-C1 (Control Module) Items Specifications Model AXE 1000100-C1 Input/output voltage range 120V-1000Vdc Rated current 100A Operating ambient temperature -10~50℃ IP rating IP20 Communication method CAN/RS485/USB/Daisy chain Dimensions (W/D/H) W482*D580*H131mm Weight ≤15Kg Certification CE/IEC62619/IEC62477 Environment requirements RoHS 7.2 AXE 5.0H-2H-B1 (Battery Module) Items...
  • Page 33 Items Specifications Weight ≤47kg Installation Floor stand Ingress protection IP20 Cell safety certification IEC62619/UL1973 UN 38.3/IEC 62619/IEC 60730/ safety certification IEC62477/CE/ROSH Transportation test standard UN38.3 Environment requirements RoHS Battery designation IFpP/51/161/119/[1P16S]M/-10+50/90 6000 cycles Cycle life (@25±2℃，0.5C，60%EOL）...

  • Page 34: System Date

    7.3 System Date AXE 15.0H- AXE 20.0H- AXE 25.0H- AXE 30.0H- AXE 35.0H- System Model 2HR-S1 2HR-S1 2HR-S1 2HR-S1 2HR-S1 Energy Capacity 15kWh 20kWh 25kWh 30kWh 35kWh Usable Capacity 13.5kWh 18kWh 22.5kWh 27kWh 31.5kWh Rated Power 7.5kW 10kW 12.5kW 15kW 17.5kW Max output power 15kW...
  • Page 35 AXE 15.0H- AXE 20.0H- AXE 25.0H- AXE 30.0H- AXE 35.0H- System Model 2HR-S1 2HR-S1 2HR-S1 2HR-S1 2HR-S1 Certified product UN 38.3/IEC 62619/IEC 60730/IEC 62477/CE/ROSH Transport UN38.3 certification IP rating IP20 Environmental RoHS requirements Battery System Secondary Li-ion Battery System 6000 cycles Cycle life (@25±2℃，0.5C，60%EOL）...
  • Page 36 AXE 40.0H- AXE 45.0H- AXE 50.0H- AXE 55.0H- AXE 60.0H- System Model 2HR-S1 2HR-S1 2HR-S1 2HR-S1 2HR-S1 Energy Capacity 40kWh 45kWh 50kWh 55kWh 60kWh Usable Capacity 36kWh 40.5kWh 45kWh 49.5kWh 54kWh Rated Power 20kW 22.5kW 25kW 27.5kW 30kW Max output power 40kW 45kW 50kW...

  • Page 37: Battery System Designation

    AXE 40.0H- AXE 45.0H- AXE 50.0H- AXE 55.0H- AXE 60.0H- System Model 2HR-S1 2HR-S1 2HR-S1 2HR-S1 2HR-S1 Communication CAN/RS485/Daisy chain method Certified product UN 38.3/IEC 62619/IEC 60730/IEC 62477/CE/ROSH Transport UN38.3 certification IP rating IP20 Environmental RoHS requirements Battery System Secondary Li-ion Battery System 6000 cycles Cycle life (@25±2℃，0.5C，60%EOL）...
  • Page 38 Battery Mode Recommended charge instructions designation 1.Constant current 100A charging to 270V; 2.Constant current 50A charging to 275V; IFpP/51/161/119/[(1 3.Constant current 25A charging to 275V; 25.0H-2HR-S1 P16S)5S]M/-10+50/90 4.Constant current 10A charging to 275V; 5.Constant current 5A charging to 275V; 1.Constant current 100A charging to 324V; 2.Constant current 50A charging to 330V;...
  • Page 39 Appendix I LED indication Control Mechanism LED light definition High voltage box Battery System light display Items Status START LED Status StandBy Charge Discharge Update (T=0.4S) Fault Date export (T=0.4S) Cell charge overvoltage warning (T=2S) PACK charge overvoltage warning (T=2S) Cell discharge undervoltage warning (T=2S) PACK discharge undervoltage warning...
  • Page 40 LED light definition PACK discharge undervoltage (T=2S) protection Charge or discharge high temperature (T=2S) protection Charge or discharge low temperature (T=2S) protection Charge or discharge overcurrent (T=2S) protection Relay high temperature protection (T=2S) High temperature environment (T=2S) protection Cell Large voltage difference (T=2S) protection Pack Large temperature difference...
  • Page 41 2. The 4th represents the software version code , refer to GROWATT controlled "Software code history table". 3. The 5th to 8th digits represent the supplier code. GROWATT is 0000, the supplier D is 0001, and other outsourced suppliers are 0002/0003... , and so on, please refer to the corresponding relationship table of the supplier code.
  • Page 42 Download Manual Shenzhen Growatt New Energy Co., Ltd. 4-13/F, Building A, Sino-German (Europe) Industrial Park, Hangcheng Blvd, Bao'an District, Shenzhen, China service@growatt.com en.growatt.com For local customer support, please visit https://en.growatt.com/support/contact GR-UM-483-A-00 (PN: 044.0146500)

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