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ARB SB SMARTBAR SA222AA223BK Fitting Instructions Manual
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ARB SB SMARTBAR SA222AA223BK Fitting Instructions Manual

ARB SB SMARTBAR SA222AA223BK Fitting Instructions Manual

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FITTING INSTRUCTIONS
Document Title: FI-222
Model Number:
SA222AA223BK Winch Bar Non Parking Sensor
SA224AA223BK Winch Bar Parking Sensor
SA271AA223BK Winch Bar Non Parking Sensor EU
SA273AA223BK Winch Bar Parking Sensor EU
Application:
Jeep Wrangler JL 06/19+
Sport, Overland, Rubicon
Jeep Gladiator JT 06/20+
Overland, Rubicon, Launch Edition
Fitting Time:
Winch Bar Non PS: Minimum 2 Hours
Winch Bar PS: Minimum 2.5 Hours
Revision:
G (19 January 2021)
PROUDLY
AUSTRALIAN MADE
Additional Kits:
3500630
Optional Flip Up Number Plate Kit (Required when fitting a winch)
SAHLJ2
Optional High Lift Jack Point
SA222TFK
Top filler kit (required when not fitting a winch)
SA223TPK
Tow point kit (Required to replace factory top tow hooks, Contains 1 tow point, can be
fitted to either the RH side or LH side, must be fitted at the same time as the StealthBar)
SA223SPK
Skid plate kit (Required to replace factory steel skid plate that joins to the OE steel
bumper, must be fitted at the same time as the StealthBar)
SA223FLK
Fog light kit (Required to replace OE steel bumper flush mount fog lights, must be fitted
at the same time as the StealthBar)
Warning:
•
Do not attach VFPS to the vehicle using anchorages not intended for this purpose (e.g.
engine mounting bolts).
•
Do not use this product for any vehicle make or model, other than those specified by the VFPS
manufacturer.
•
Do not remove the plaque or label from the VFPS (SmartBar).
•
Do not modify the structure of the VFPS in any way.
Note:
•
Left and Right hand sides of the vehicle and SmartBar throughout this instruction are
from the view of being in the drivers seat looking forward.
•
Please take the time to read the instructions thoroughly before proceeding with fitment of the SmartBar.
•
Ensure all components, as listed in the bill of materials on the back page, are received prior to
commencing the fitment. Please retain all hardware until fit-up is complete.
•
All wiring should be completed by a qualified auto electrician. SmartBar bears no responsibility for any
electrical failure caused by the incorrect fitment of the lamps.
•
Ensure these fitting instructions are passed onto the vehicle owner and/or operator.
•
We recommend the use of anti-seize on all threaded fittings.
CAUTION A torque specification of 28Nm is required for the M10 bolts and 55Nm for M12
!
bolts into the SmartBar nutserts. THESE MUST NOT BE OVERTIGHTENED.
If you have any queries regarding this product and its installation please contact the retailer it was purchased
from.
SmartBar - Fitting Instructions FI-222-G © Copyright
SRS
AIRBAG
W. www.smartbar.com.au
E. info@smartbar.com.au
AS
ADR
4876.1
P. +61 8 8384 0292
1
- 25

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Summary of Contents for ARB SB SMARTBAR SA222AA223BK

  • Page 1 FITTING INSTRUCTIONS Document Title: FI-222 Model Number: SA222AA223BK Winch Bar Non Parking Sensor SA224AA223BK Winch Bar Parking Sensor SA271AA223BK Winch Bar Non Parking Sensor EU SA273AA223BK Winch Bar Parking Sensor EU Application: Jeep Wrangler JL 06/19+ Sport, Overland, Rubicon Jeep Gladiator JT 06/20+ Overland, Rubicon, Launch Edition Fitting Time: Winch Bar Non PS: Minimum 2 Hours...
  • Page 2 Tools Required Cutting Tape Measure Black Pen & Trim Removal Deburring Electrical Stripper, Routing Electrical Black Spray Paint, & Ruler White Marker Tools Tool Crimper & Cutter Cable Tape Tool Scourer, Thinners & Rust Prevention Paint Torque Wrench Socket Sockets 6, 7,10, Anti-Seize Drill Bit 12mm Torx Key T45 &...
  • Page 3 Step 1: Bumper Removal Remove the number plate. Note: For steel bumper models skip to step 1.3. Plastic Under Body Guard Remove the plastic under body guard and retain for later use. x8 Push Clips x2 8mm Head LHS Underside Shown Note: Steel bumper models only.
  • Page 4 Note: Steel bumper models only. 1.5 Remove top in-fill cover and discard. Top In-Fill Cover x2 Push Clips OE Steel bumper Disconnect wiring harness. Harness connector RHS Chassis Rail Underside of RHS Chassis Rail Remove bumper. 2 inside, 2 outside of each side chassis rail. x2 18mm Nuts Inside There are 8 in total (x2 on outside, x8 Nuts)
  • Page 5 Note: Steel bumper models only. Remove chassis rail support brackets, Chassis Rail Support Bracket (inside of chassis rail) one inside RHS chassis rail and one on the outside of RHS chassis rail. Repeat on LHS Chassis Rail. Retain for later use. X1 17mm Head (x1 on outside) RHS Inside Chassis Rail...
  • Page 6 Note: For parking sensor models skip to 1.13 step 1.14 OE Bumper Plastic Structure 1.13 Remove fog light loom from plastic structure, retain for later use. OE Fog Light Wiring Loom Note: Parking sensor models only. 1.14 x6 Parking Sensors 1.14 Disconnect loom from parking sensors.
  • Page 7 Note: Steel bumper models only. 1.17 OE Steel Bumper 1.17 Remove fog light loom from OE Steel Bumper, retain for later use. Note: Steel bumper fog lights cannot be fitted into StealthBar, an aftermarket fog light kit is required. Part No: SA222FLK OE Fog Light Wiring Loom 1.18 Remove plastic structure from main 1.18 beam and discard.

  • Page 8: Step 3: Bracket Installation

    Step 2: Wiring Main Loom Connector OE Wiring Loom Wiring should be conducted by a certified auto electrician. SmartBar is not responsible for electrical failure caused by incorrect wiring. Note: Parking sensor models skip to step 2.2. DO NOT EXTEND THIS END RHS Fog Light Connector For non-parking sensor std bumpers Extend 150mm (2 wires) &...
  • Page 9 Enlarge the hole on top of the chassis rail to 12mm. RHS shown, repeat on LHS. RHS Chassis Rail Important: All drilled holes must be treated with a rust preventative paint. Drill to 12mm RHS Chassis Rail Shown Note: Do not fully tighten any of the brackets until final alignment of the bar is RHS Chassis Rail finished.
  • Page 10 Align highlighted holes with the chassis 223-WB end plates. USE THE HIGHLIGHTED HOLES ONLY LHS Chassis Rail LHS Chassis Rail Shown Reattach OE inner chassis rail support OE Inner chassis bracket between RHS chassis rail and 223- rail support WB. Insert spacer between OE inner chassis rail and 223-WB, then insert hardware.
  • Page 11 3.9b Additional spacing if required. 3.9b RHS Chassis Rail 5mm Square Washer Place inbetween chassis and 223-WB 223-WB RHS Chassis Rail Note: For steel bumper models skip to 3.10 x4 OE Nuts step 3.11. 3.10 Attach OE Lower Tow Loop to the 223- WB into the RHS chassis end plate, use OE nuts to retain.
  • Page 12 Note: SA223TPK Fitment 3.13 Feed through hole in chassis x1 M10x40mm Bolt 3.13 Insert hardware for the outside of the x1 M10x30x4 Flat Washer tow point. x1 M10x140mm Bolt x1 M10x30x4 Flat Washer x1 M10 Wizlock Nut x1 108mm Long Crush Tube x1 M10x40mm Bolt x1 M10x30x4 Flat Washer x1 M10 200mm Wire Nut...
  • Page 13 3.17 Place bolt through 223-WB and chassis 3.17 x1 M10x40 BH Bolt Black rail into wire nut. LHS shown, repeat on RHS. x1 M10x30x4mm Washer Black 223-WB 400mm M10 Wire Nut LHS Chassis Rail Shown 3.18a With all fasteners in place and bracket 3.18 223-WB centred between the chassis rails, Tighten fasteners...
  • Page 14 Step 4: Winch Installation 223-WB Note: Skip to step 5.1 if no winch is being Winch supplied hardware installed. If installing a winch with wire cable install the Roller Fairlead on the front using hardware supplied with winch. Winch Roller Fairlead Front RHS Shown If installing a winch with synthetic rope install the Hawse Fairlead on the front using...
  • Page 15 Note: Parking Sensor models skip to step 5.3. Feed the wiring loom inside of the StealthBar using an electrical snake. Feed loom through making sure the main connector is on the RHS as shown. OE Wiring Loom (inside StealthBar) RHS Fog Light Connector LHS Fog Light Connector Main Loom Connector StealthBar...
  • Page 16 Pull sensor through StealthBar and clip parking Sensor bezel on from the outside. Parking Sensor Parking Sensor Bezel Install the OE fog lights into the rear of the StealthBar. LHS shown, repeat on RHS. StealthBar x4 Stitch Screws OE Foglight LHS Inside of StealthBar Plug wiring loom into rear of foglight.
  • Page 17 5.9 If not fitting a winch it is recommended 222-TC to install the SA222TFK. Screw 222-TC into StealthBar StealthBar. Align 222-TC with the rear of the StealthBar x12 Stitch screws 222-TC StealthBar Backside of StealthBar 5.10 Correct installation of Top Cover. 5.10 222-TC StealthBar Front of StealthBar 5.11 Fit 222-AB to StealthBar.
  • Page 18 Note: If fitting SA223TPK skip to step 5.13b. 5.13a Drill 12mm hole in the centre Note: If fitting SA223SPK skip to step 6.1. OE Plastic Under Body Guard 5.13a Trim Plastic Underbody Guard to suit StealthBar fitment. Trim Guard along style line Underside Note: Trim to suit SA223TPK. 5.13b OE Plastic Under Body Guard 5.13b Trim Plastic Underbody Guard to suit SA223TPK fitment, trim opposing side as standard.
  • Page 19 Step 6: StealthBar Install x2 M12 x 30mm Bolt Loosely place hardware in StealthBar as shown. This will allow the StealthBar to hang on the brackets while you insert the rest of the fasteners. Note: Use anti-seize on all hardware inserted into the StealthBar.
  • Page 20 Note: If fitting SA223SPK skip to step 6.7a. x10 M12 x 30mm Bolt With the StealthBar aligned tighten all x10 M12 Spring Washer X10 M12 Square Washer fasteners into the StealthBar. Backside of StealthBar 6.6a Re-fit trimmed OE Plastic Underbody 6.6a x5 M10 x30 BH Bolt Black StealthBar Guard. x5 M10 Flat Washer Black x2 M10 Wizlock OE Plastic Under x2 OE Bolt...
  • Page 21 Note: SA223SPK Fitment 6.7a x3 M10 Sockethead Bolt Black x3 M10 Spring Washer Black 6.7a Place 223-SP up to chassis and x3 M10 Flat Washer Black 223-SP StealthBar and attach with hardware shown. x1 M10x20 Bolt (insert from top) x1 M10 Wizlock x2 OE bolt X2 M10x40x3 Square Washer Repeat on LHS...
  • Page 22 Note: Skip to step 7.3 if no winch is being installed. Flip Up Number Plate 7.2 Install flip up number plate. ARB Part Number: 3500630 Number Plate StealthBar Screw number plate to the StealthBar. Number Plate StealthBar Finished parking sensor StealthBar. Finished StealthBar with replacement tow point, replacement steel skid plate and replacement fog lights.
  • Page 23 PAGE LEFT BLANK INTENTIONALLY SmartBar - Fitting Instructions FI-222-G © Copyright W. www.smartbar.com.au E. info@smartbar.com.au P. +61 8 8384 0292 - 25...
  • Page 24 SA222 StealthBar SA224 StealthBar (Parking Sensor) Code Description Code Description 222 Moulded Bar Black 222 Moulded Bar Black BP80305 SB Bar Badge BP80305 SB Bar Badge MM81034 222-M MM81034 222-M BP1145 8-15X15 BUTTON HEAD NICKLE SCREW BP1145 8-15X15 BUTTON HEAD NICKLE SCREW SA224PSK SA224PSK Parking Sensor Kit BP80485...
  • Page 25 StealthBar Winch Kit SA223BK SA223BK StealthBar Winch Brackets Code Description Do not wrap winch frame MM81033 223-WB WINCH BRACKET Pack as one MM81029 222-AB ACCESSORY BRACKET MM81030 223-CB CHASSIS BK WNCH SUPP BP80320 200-PC BP80622 RUBBER EXTRUSION L 40X20X3 0.25 BP80622 RUBBER EXTRUSION L 40X20X3 0.25...

This manual is also suitable for:

Sb smartbar sa224aa223bkSb smartbar sa271aa223bkSb smartbar sa273aa223bk