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ARB SA288BL257 Fitting Instructions Manual
ARB SA288BL257 Fitting Instructions Manual

ARB SA288BL257 Fitting Instructions Manual

For toyota landcruiser 70 series (03/2007+)

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FITTING INSTRUCTIONS
Document Title:
FI-288-330
Application:
Toyota LandCruiser 70 Series
(03/2007+)
Model Numbers:
SA288BL257
SA330BL257
SA288BL259
SA330BL259
SA288BL314
SA330BL314
SA289BL257
SA331BL257
SA289BL259
SA331BL259
Fitting Time:
Minimum 3 Hours
Revision:
G (14 June 2024)
Congratulations on your purchase of a SmartBar.
Additional Kits:
- SA288FLK (Fog Light Kit) 30min.
- SA288ALK (All-In-1 Light Kit; Fog + DRL) 1hr.
- SA288IMK (Infill and Mesh Kit) 10min.
Warning:
Do not attach the bar to the vehicle using anchorages not intended for this purpose.
Do not use this product for any vehicle make or model, other than those specified on the
instruction.
Do not remove the plaque or label from the VFPS (SmartBar).
Do not modify the structure of the VFPS in any way.
Note:
Left and Right hand sides of the vehicle and SmartBar throughout this instruction are
from the view of being in the drivers seat looking forward.
Please take the time to read the instructions thoroughly before proceeding with fitment of
the SmartBar.
Ensure all components, as listed in the bill of materials on the back page, are received
prior to commencing the fitment. Please retain all hardware until fit-up is complete.
All wiring should be completed by a qualified auto electrician. SmartBar bears no
responsibility for any electrical failure caused by the incorrect fitment of the lamps.
Ensure these fitting instructions are passed onto the vehicle owner and/or operator.
CAUTION A torque specification of 28Nm for the M10 and 55Nm for the M12
!
bolts into the SmartBar brass nutserts. THESE MUST NOT BE OVERTIGHTENED.
!
Anti-seize MUST be used on all threaded fittings into the Bar.
SmartBar - Fitting Instructions FI-288-330-G
© Copyright
SRS
AIRBAG
- SA288UVG (Under Vehicle Guard Kit) 10min.
- SAHLJ1 (High Lift Jack Point) N/A.
- SA259CDM (Codan Mount Kit) 5min.
W. www.smartbar.com.au
E. info@smartbar.com.au
PROUDLY
AUSTRALIAN MADE
AS
ADR
4876.1
P. +61 8 8384 0292
HIC
1
- 24

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Summary of Contents for ARB SA288BL257

  • Page 1 FITTING INSTRUCTIONS Document Title: FI-288-330 Application: Toyota LandCruiser 70 Series (03/2007+) Model Numbers: SA288BL257 SA330BL257 SA288BL259 SA330BL259 SA288BL314 SA330BL314 SA289BL257 SA331BL257 SA289BL259 SA331BL259 Fitting Time: Minimum 3 Hours PROUDLY AUSTRALIAN MADE Revision: G (14 June 2024) AIRBAG 4876.1 Congratulations on your purchase of a SmartBar.
  • Page 2: Tools Required

    Tools Required Drill Bit 13mm Phillips Head Small Flat Head Ring Spanner 8, 10, 12, Socket Extension Screw Driver Screw Driver 14, 16, 17, 18, 19mm Socket Drive Torque Tape Measure Marker Pen Sockets 8, 10, 12, 14, 4mm Allen Key Wrench (20-80Nm) or Ruler 16, 17, 18, 19mm...
  • Page 3 SA314BK (INTERNATIONAL - CODAN) BRACKETS OVERVIEW IMPORTANT: This kit can only be ftted to non-ANCAP chassis (without the Safety Sense package.) SA259CDM kit is an optional or non Saety Sense vehicles ONLY. [OPTIONAL] SA259CDM CODAN Mount sold seperately 259-CSL 256-CB 259-CSR 258-BL 257-TB1...
  • Page 4 Step 1: Vehicle Disassembly & Preparation Remove Grille Top Cover as shown. Remove Push Clips x8 NOTE: Retain all hardware. Remove hardware rom the top o the grille and gently pull the grille o rom the bottom retaining clips as shown. VEHICLES WITH SAFETY SENSE Unplug the Radar behind the grille Remove OE Bolts x5...
  • Page 5 1.4a Front Shown LC70 MY2024+ FACELIFT ONLY All other vehicle models, skip to 1.5 Remove hardware of the Lower Grille as shown. NOTE: Retain all hardware. Remove OE Bolts x3 Tool(s) Required: 10mm Socket/Spanner 1.4b RHS Shown Remove the Lower Grille using at head screwdriver to press on the clip anges as shown Repeat on the other side.
  • Page 6 Remove hardware as shown. Repeat on the other side. Discard hardware. Bumper Skin Remove OE Nut X1 Tool(s) Required: 10mm Socket/Spanner Back o RHS Bumper Shown Slide bumper skin of o the support bracket as shown. Disconnect og lamps i present. Discard bumper skin.
  • Page 7 1.11 Remove bumper support bracket rom the chassis as shown. Remove Bumper Support 1.12 FOR LC70 MY2024+ FACELIFT ONLY All other vehicle models, skip to 1.19 330GIK Attach caged nuts to the bracket. NOTE: Ensure the caged nuts are attached in the correct alignment as shown.
  • Page 8 1.15 FOR LC70 MY2024+ FACELIFT ONLY FRONT All other vehicle models, skip to 1.19 OE Clips Insert clips taken rom the back o the grille into the ront 330GIK as shown. NOTE: Ensure the clips are in the correct orientation. 1.16 Attach 330GIR to 330GIC and the vehicle as shown.
  • Page 9 NOTE: Retain all hardware. M8 x 35 x4 Skid Pan Bolts front & rear 1.21 Rear o Vehicle ONLY ARB RECOVERY POINT Chassis Mounting Point Identiy the plastic stone shield: Type 1 - 2005-2023 Trim Line Type 2 - 2024+ Remove plastic stone shield.
  • Page 10: Step 2: Bracket Installation

    Tool(s) Required: 16,18mm Socket/Spanner M12 Square Washer X1 (To pack chassis) FOR ARB RECOVERY POINT ONLY I installing ARB Recovery point, do so now. Reer to 2812030 Fitting instruction or recovery point installation. SmartBar - Fitting Instructions FI-288-330-G W. www.smartbar.com.au E.
  • Page 12 WINCH INSTALLATION ONLY Winch Install airlead to 257-WC using hardware supplied with the winch as shown. MAX Bolt protrusion 15mm Note: Check i winch wiring can reach 257-WC the specied connection point beore Fairlead installing. Some winches may require wiring extensions.
  • Page 13 2.10 Install 257-TB1 with hardware as 257-TB1 shown. M12X30 Bolt x4 M12 Lock Nut x2 M12 Washer x4 RHS Shown 2.11 Ensure brackets sit square to the ground. Tighten up all hardware to specication as shown. Recovery Point: Tighten Hardware to the torque spec on 2812030 Fitting instruction M10 Fastener(s): 44 Nm.
  • Page 14 Step 3: Bar Component Installation NOTE: IF INSTALLING WINCH, SKIP TO STEP 3.3 SA288IMK can be purchased seperately to ll in the void or winch allocation. BLK Stitch Screw x6 Stitch Screw BLK x6 FOR SA288IMK KIT ONLY 256-BCP Install 256-BCP into relie in StealthBar using hardware as shown.
  • Page 15 Step 4: Optional Light Component Installation FOR SA288FLK or SA288ALK KIT ONLY For SA288ALK, please skip to step 4.4 Remove light inlls rom the bar as shown. Remove Repeat on the other side. Tool(s) Required: Philip head screwdriver LHS Shown 288-FLI FOR SA288FLK KIT ONLY Insert 288-FLI between og light and the og...
  • Page 16 Step 5: Smartbar Installation Place StealthBar on brackets ready or hardware installation as shown. NOTE: Ensure all intended accessory Bracket and/or any og lights are tted, Mount bar onto bracket kit CAUTION: Anti-seize MUST be used on all bolts in this step Install hardware shown.
  • Page 17 FOR SA288BL314, SA330BL314 256-AB and SA259CDM [optional] For other variants, skip this step. Fasten 259-CSL using the hardware shown. M10 Washer X1 Repeat on the other side. M10 x 20 Bolt X1 259-CSL Tighten hardware to specifed toque. Once correctly installed, tighten both bolts M10 Fastener(s): 44 Nm.
  • Page 18 Remount the stone guard with hardware as shown. Trimmed OE Stone Guard NOTE: UVG shown or illustrative purposes. M10 Fastener(s): 44 Nm. Original Hardware x4 5.10 Underside o Vehicle Shown FOR SA288UVG KIT ONLY 3757506 Ensure step 2.5c has been completed prior 257-WC to this step.
  • Page 19 Step 6: Vehicle Assembly 6.1a VEHICLES WITH OE FOG LIGHTS All other vehicle models, skip this step. Plug the cables behind the Bar shown. Plug in Cable RHS Shown 6.1b Plug the the Fog light to the vehicle. Clips grille back in position. OE Bolts x5 secure the grille using Hardware as shown.
  • Page 20 Install Complete. Important Checks once the Bar is ftted. • Ensure all bolts are tensioned correctly. • All wiring is clear o sharp edges or moving suraces and is secured correctly. • Check all wiring and connections to radar and/or og lights. TOYOTA LC70 2007-2023 TOYOTA LC70 2024+ SmartBar - Fitting Instructions FI-288-330-G...
  • Page 21 PAGE LEFT BLANK INTENTIONALLY SmartBar - Fitting Instructions FI-288-330-G W. www.smartbar.com.au E. info@smartbar.com.au P. +61 8 8384 0292 - 24 © Copyright...
  • Page 22 BP1279 SCREW 10X1G PHIL SELF TAP BP80718 DOMED PLUG 2740 257BK/ 259BK/ 314BK 6152235 M6 BLACK FLANGE BOLTS 16MM BP80727 BADGE ARB 77x35MM LENSED B130H 257BK & 259BK COMPARISON BP1279 SCREW 10X1G PHIL SELF TAP SA257BK (ANCAP) Code Description 112mm...
  • Page 23 OPTIONAL ACCESSORY KIT(S) SA288UVG - UNDER VEHICLE GUARD SA259CDM - CODAN ACCESSORY MOUNT Code Description Code Description 288-UVG 288 UNDER VEHICLE PANEL 259-CSR SA259 CODAN SHACKLE RHS 259-CSL SA259 CODAN SHACKLE LHS 3757506 194-RT BEAM Hardware; Bagged Seperately Packed By Date BP1093 10Mzpw-53530 (M10 Flat Washer)
  • Page 24 SA256HWK - HARDWARE KIT Code Description BP1094 M12 ZP WASHERS BP80313 M12 FLANG W/LOCK NUT UN023512 BP1024 M12 X 30 M88ZPB HEX CAD BOLT BP80325 M12 3MM THICK SQUARE WASHER MM1244 M12 5MM THICK SQUARE WASHER BP80331 M12 X 170 BOLT BP80703 M12 X 140 BOLT BP1150...