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Growatt ALP 5.0L-E2 User Manual

Growatt ALP 5.0L-E2 User Manual

Residential energy storage battery system
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Residential Energy Storage User Manual
ALP 5.0L-E2
Battery System

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Summary of Contents for Growatt ALP 5.0L-E2

  • Page 1 Residential Energy Storage User Manual ALP 5.0L-E2 Battery System...
  • Page 2: About This Document

    About this Document This document describes the ALP 5.0L-E2 Battery System (short for ALP 5.0L) in terms of its installation, electrical connection, operation, commission, maintenance, and troubleshooting. Before installing and operating ALP 5.0L, ensure that you are familiar with product features, functions, and safety precautions provided in this document.
  • Page 3: Table Of Contents

    Contents 1 Product Overview ..............1 1.1 Intended Use ......................1 1.2 Appearance......................1 1.2.1 Dimensions ....................... 1 1.2.2 Introduction to the battery operation panel ..........2 1.3 Working Principle and Function ................. 3 2 Safety ..................4 2.1 General Safety...................... 4 2.2 Safety Precautions ....................
  • Page 4: Product Overview

    1 Product Overview 1.1 Intended Use Each ALP 5.0L consists of 100Ah cells which form a 51.2V voltage battery module and sixteen serial connection (1P16S). A single cluster can connect up to 8 batteries in parallel to expand the capacity and power of the energy storage system, and eight clusters can reach a maximum of 320kWh.
  • Page 5: Introduction To The Battery Operation Panel

    1.2.2 Introduction to the battery operation panel Fig 1.2: Introduction to the battery operation panel Description Description Cluster-out communication LINK-IN CAN communication PCS CAN communication Negative terminal Power button USB interface LINK-OUT CAN communication Positive terminal GND terminal Cluster-in communication Fig 1.3: LED lights...
  • Page 6: Working Principle And Function

    Name Color Description Green Normal operation Failure or protection status LED 4 Blue 76%-100% LED 3 Blue 51%-75% LED 2 Blue 26%-50% LED 1 Blue 0%-25% 1.3 Working Principle and Function ALP 5.0L is an energy storage unit composed of electrochemical cells, the switch button, the battery management unit, power and signal terminals, and mechanical parts.
  • Page 7: Safety 2

    The PACK has been designed and tested with strict adherence to the international safety certification requirements. Read all safety instructions carefully before performing operations on the equipment and observe the rules. Growatt shall not be liable for any consequence of the following circumstances: Ÿ...
  • Page 8: Operation Precautions

    2.2.2 Operation Precautions Ÿ Do not touch the PACK with wet hands. Ÿ Do not disassemble the PACK without permission. Ÿ Do not crush, drop or pierce the PACK and the batteries. Ÿ Dispose of the batteries according to local safety regulations. Ÿ...
  • Page 9 Symbols/ Description Symboles Caution! Unassisted lifting can cause injury Keep the Pack away from children Ensure that the positive and negative terminals are correctly connected Australia RCM (Regulatory Compliance Mark) Keep away from open flame or ignition sources Observe the manual Manual Battery Module System Module...
  • Page 10: Emergency Responses

    Contact Growatt or your distributor immediately for technical assistance. Damaged PACKS are dangerous and must be handled with extra attention. Do not use damaged PACKs, which may cause Damaged PACKS safety hazards. Contact Growatt or a distributer to dispose of them.
  • Page 11: Storage And Transportation 3

    Storage and Transportation 3 3.1 Storage Requirements Ø Place the PACK following the identification on the packing case during storage. Ø Do not put the PACK upside down or sidelong. Ø Do not store damaged PACKs near undamaged PACKs. The storage environment requirements are as follows Ø...
  • Page 12: Transportation Requirements

    3.2 Transportation Requirements The PACK passes the certifications of UN38.3 (Section 38.3 of the sixth Revised Edition of the Recommendations on the Transport of Dangerous Goods: Manual of Tests and Criteria) and SN/T 0370.2-2009 (Part 2: Performance Test of the Rules for the Inspection of Packaging for Exporting Dangerous Goods).
  • Page 13: Installation 4

    Installation 4 Ø Read through the Guidance before installation to understand product information and safety cautions/ Assurez-vous de lire le guide avant l'installation afin de comprendre les informations sur le produit et les précautions de sécurité; Ø Only qualified and well-trained technicians who fully understand the whole photovoltaic system, grid network, battery system, working principle and national/local standards are allowed to perform operations on the battery/...
  • Page 14: Basic Installation Requirements

    4.2 Basic installation requirements Wall ≥300mm ≥300mm Ground Ground Ground Fig 4.2: Floor-mounted installation Do not turn the PACK upside down, and ensure that the floor is level. WARNING...
  • Page 15 ≥300mm Wall ≥300mm ≥300mm Ground Ground Fig 4.3: Wall-mounted Installation Note: The number of battery modules in wall-mounted installation should not exceed five. Ensure that load capacity of the wall exceeds 280kg. Wall Wall Fig 4.4: Outdoor installation About outdoor installation, install an awning to avoid direct exposure to the sunlight and rain.
  • Page 16: Installation Tools

    4.3 Installation tools The following tools are required to install the PACK: 5mm Allen key Screw Driver Wrench Impact drill Measuring tape Multimeter Marker It is recommended to wear the following safety gear when handling the PACK. Safety Goggles Safety Shoes Insulated Gloves 4.4 Check 4.4.1 Pre-installation Check...
  • Page 17: Check The Packing List

    4.4.2 Check the Packing List Positive Parallel Power cable*1 Negative Parallel Power cable *1 ALP 5.0L *1 Parallel communication cable *1 Parallel ground cable*1 Warranty card Certificate of conformity Protective rubber ring 4 Quick installation Manual *1 Anti-tipping plate 2 User Manual *1 M6 expansion bolt 2 Warranty card *1...
  • Page 18: Installation

    Installation Method Compound Mode Standard wall-mounted installation A*N+B+D Standard floor-mounted installation A*N+C+D Wall-mounted battery system stacked in two lines A*N+B*2+D+E Floor-mounted battery system stacked in two lines A*N+C*2+D+E Note: “N” stands for the number of batteries. 4.5 Installation 4.5.1 Floor-mounted Installation The installation base is required while installing the battery Ø...
  • Page 19 Marker Level Install the connecting pieces on both Keep the battery level. sides and tighten the two screws. Mark the hole position to fix the battery Install the anti-tipping plates on both sides module. and tighten the two screws. Figure 4.8: Installing the base Step1: Install the connecting pieces on both sides of the base and tighten the two screws.
  • Page 20 Step 2: Move away the battery. Determine the hole positions for mounting the remaining batteries according to the dimensions shown in Figure 4.7, and mark the hole positions using a marker. Drill holes using the alloy drills with a diameter of 8mm(the hole depth: 45mm to 50mm ).
  • Page 21: Wall-Mounted Installation

    4.5.2 Wall-mounted Installation Hole dimensions (unit: mm) Right Left Figure 4.11: Mounting Hole Dimensions The wall bracket is required while installing the battery system Ø Ø A maximum of 5 battery packs can be stacked, If there are more than 5 of them, please install them in two lines. Please make sure the ground is floor.
  • Page 22 Step1:Install the wall bracket Dia 8.0mm Deep45~50mm Marker Level Keep the bracket level. Mark the mounting hole positions on the wall for installing the bracket. Drill eight holes. Figure 4.13: Determine the hole positions for installing the wall bracket Step 2: Fix the wall bracket on the wall.Determine the hole positions for mounting the remaining batteries according to the dimensions shown in Figure 4.11 , mark the hole positions using a marker.
  • Page 23 Step3: Level the mounting holes using a level, and mark the hole positions for installing the wall bracket using a marker. Drill 8 holes (alloy drill diameter: 8mm; hole depth:45mmto 50mm ). Dia 8.0mm M6 expansion screw Marking-off 90° template Deep45~50mm Mark the hole positions to install the batteries.
  • Page 24: Electrical Connection

    Step 5:Install the battery modules, ensuring that there are no more than 5 of them. Loosen the screws,lower down the connecting pieces and then tighten the two screws to secure the battery module.Install the connecting pieces on both sides and tighten the two screws.Install the anti-tipping plates on both sides to fix the modules to the wall.
  • Page 25 4.5.3.4 Single-column wiring TO PCS ALP 5.0L Cable Note: 1.The battery is not allowed to be installed in the running state, and all the RUN lights of battery modules should be off before installation. 2.To ensure system security, do not forget to install the ground wire.
  • Page 26 4.5.3.5 Two-column wiring TO PCS ALP 5.0L Cable ALP 5.0L Cable Cable raceway ALP 5.0L Parallel cable...
  • Page 27 4.5.3.6 Install the Trim Cover BAT- Top battery BAT+ Bottom battery...
  • Page 28: Power On And Off The Battery System

    5 Power on and off the Battery System Personnel who install and operate the Battery System must Ø receive thorough training and possess the local national required qualifications before operation. Only qualified professionals and trained personnel are allowed to install, operate and maintain the equipment.
  • Page 29: Power Off

    Power on the PACK by pressing the power button(t>3S) Serial Procedures Acceptance criteria Make sure the wiring harnesses are well Connect the battery and PCS connected 1.If both RUN/ALM and SOC lights are on Press the POWER button for normally, PACK is powered on successfully. three to five seconds.
  • Page 30: Maintenance Guide

    6 Maintenance Guide 6.1 Preparation Ø Prepare tools including safety gloves, a cross-head screwdriver and a socket wrench. Ø Turn on and turn off the PACK. 1. If the PACK is powered off, press and hold the power button for 3-5 seconds to turn it on.
  • Page 31: About Mixing Old And New Batteries In Parallel

    1.There is no safety threat and user should stop using battery. 2.Check if PCS and battery communication terminal is well External CAN Communication connected. Communication loss between 3.If the alarm persists after the failure PCS and PACK communication wire is confirmed to be well- connected, user should contact (ALM...
  • Page 32: Technical Specifications

    7 Technical Specifications Functional parameters of ALP 5.0L Energy Storage System are shown as below: Items Specifications Number of parallel battery systems Battery Model ALP 5.0L-E2 ALP 10.0L-E2 Nominal Capacity/Energy 100Ah/5.0kWh 200Ah/10.0kWh Rated Capacity/Energy 90Ah/4.6kWh 180Ah/9.2kWh Rated Voltage 51.2V Operating Voltage 46.4 - 57.6V...
  • Page 33 Items Specifications Number of parallel battery systems Battery Model ALP 15.0L-E2 ALP 20.0L-E2 Nominal Capacity/Energy 300Ah/15.0kWh 400Ah/20.0kWh Rated Capacity/Energy 270Ah/13.8kWh 360Ah/18.4kWh Rated Voltage 51.2V Operating Voltage 46.4 - 57.6V Rated Charging/discharging current 130A 130A Max Charging/discharging current 150A 150A Over current protection 150A 150A Rated Charging/discharging power...
  • Page 34 Items Specifications Number of parallel battery systems Battery Model ALP 25.0L-E2 ALP 30.0L-E2 Nominal Capacity/Energy 500Ah/25.0kWh 600Ah/30.0kWh Rated Capacity/Energy 450Ah/23.0kWh 540Ah/27.6kWh Rated Voltage 51.2V Operating Voltage 46.4 - 57.6V Rated Charging/discharging current 130A 130A Max Charging/discharging current 150A 150A Over current protection 150A 150A Rated Charging/discharging power...
  • Page 35 Items Specifications Number of parallel battery systems Battery Model ALP 35.0L-E2 ALP 40.0L-E2 Nominal Capacity/Energy 700Ah/35.0kWh 800Ah/40.0kWh Rated Capacity/Energy 630Ah/32.2kWh 720Ah/36.8kWh Rated Voltage 51.2V Operating Voltage 46.4 - 57.6V Rated Charging/discharging current 130A 130A Max Charging/discharging current 150A 150A Over current protection 150A 150A Rated Charging/discharging power...
  • Page 36 I Appendix LED indication Control Mechanism LED light definition SOC indication RUN/ALM Status Items Remark LED1 LED2 LED3 LED4 LED5 0%-25% (t=1S) 26%-50% (t=1S) Charge 51%-75% (t=1S) 76%-99% (t=1S) 100% RUN/ALM light 100%-76% on and one 75%-51% Discharge SOC light 50%-26% flickers 25%-0%...
  • Page 37 Over charge and RUN/ALM light over discharge (t=1S) flickering green protection Charging current RUN/ALM light (t=1S) limit does failure flickering green Charge and discharge high RUN/ALM light (t=1S) temperature flickering green alarm Charge and discharge high RUN/ALM light (t=1S) temperature flickering green protection Charge and...
  • Page 38 Mos high RUN/ALM light temperature (t=1S) flickering green alarm Mos high RUN/ALM light temperature (t=1S) flickering green protection High temperature RUN/ALM light environment (t=1S) flickering green alarm High temperature RUN/ALM light environment (t=1S) flickering green protection Cell Large RUN/ALM light SOC indicates current voltage (t=1S)
  • Page 39 Current RUN/ALM light sampling fault steady red Main circuit RUN/ALM light fault steady red Shenzhen Growatt New Energy Co., Ltd. 4-13/F, Building A, Sino-German (Europe) Industrial Park, Hangcheng Blvd, Bao'an District, Shenzhen, China +86 755 2747 1942 service@ginverter.com en.growatt.com...
  • Page 40 Download Manual Shenzhen Growatt New Energy Co., Ltd. 4-13/F, Building A, Sino-German (Europe) Industrial Park, Hangcheng Blvd, Bao'an District, Shenzhen, China +86 755 2747 1942 service@ginverter.com en.growatt.com GR-UM-317-A-01 (PN: 044.0110701)