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3D Systems SLS 300 User Manual
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3D Systems SLS 300 User Manual

3D Systems SLS 300 User Manual

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User Guide
Release Date: 1/6/2025
Original Instructions

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Summary of Contents for 3D Systems SLS 300

  • Page 1 User Guide Release Date: 1/6/2025 Original Instructions...

  • Page 2: Table Of Contents

    4.3.1 Network Requirements for the SLS 300 ..........................18 4.3.2 Network Requirements for Deep Space ..........................19 4.4 Prerequisite for Procuring Liquids ..............................19 PRINT WITH THE SLS 300 AND DEEP SPACE ..................20 5.1 Log in to Deep Space ..................................20 5.2 Preparing a Job in Deep Space .................................20 5.4 Emergency and Exceptional Situations ............................21...
  • Page 3 6.5.1 SLS 300 Powder Status ................................34 TROUBLESHOOTING ........................... 35 SERVICE AND SUPPORT ........................36 SLS 300 EC DECLARATION OF CONFORMITY ..................37 3D Systems, Inc. p/n 74-D001, Rev. E...

  • Page 4: Introduction

    The SLS 300 is a commercial, precision tool intended for use in the additive manufacture of end-user supplied designs from polymeric powders. The final performance characteristics of fused powder may vary according to your compliance with the instructions for use, design guidelines, application, operating conditions, material combined with, end-use, or other factors.

  • Page 5: Important Safety Instructions

    WARNING: ADDITIVE MANUFACTURING MACHINE USES COMBUSTIBLE DUST. Customer Safety Program Before using the SLS 300, customers must have a safety program in place. The safety program should do the following: • Label and point out hazardous equipment, materials, and procedures.

  • Page 6: Intended Use

    2.1 Intended Use The SLS 300 is a commercial, precision tool intended for use in the additive manufacture of end-user supplied designs from polymeric powders. The final performance characteristics of fused powder may vary according to your compliance with the instructions for use, design guidelines, application, operating conditions, material combined with, end-use, or other factors.

  • Page 7: Material Safety

    Refer to the SDS’s and to 3D Systems material guides for information on specific materials. CAUTION: Using materials that have not been certified for use in the SLS 300 may cause health or safety hazards and may damage the equipment and void the warranty.

  • Page 8: Environmental Safety

    Material Handling Precautions During normal operation of the SLS 300 using 3D Systems’ materials, you are not required to wear a dust mask or special personal protection equipment unless specifically designated. Check the SDS of the material used for the specific precautions you should observe.

  • Page 9: Electrical Safety

    Humidity should always be non-condensing and should not vary outside the range of 0% to 70% RH. Intended for indoor use only. The altitude limitation for proper operation of the SLS 300 system is up to 2000 meters / 6561.6 ft...
  • Page 10 Laser Label Locations ITEM LABEL Behind Chamber Door Right Side Left Side Rear (Internal) Both Sides (Internal) 3D Systems, Inc. p/n 74-D001, Rev. E...

  • Page 11: Sls 300 Emergency Stop

    Process chamber door is equipped with a safety interlock switch to safeguard against Mechanical, Radiological and Process hazards. Do not attempt to defeat or modify. 2.10 First Aid and Protective Equipment WARNING: IN THE CASE OF AN ACCIDENT WHILE USING THE SLS 300, SEEK MEDICAL ATTENTION IMMEDIATELY. USE THE FOLLOWING GUIDELINES FOR SPECIFIC SAFETY INSTANCES. Burns This equipment contains high temperatures and burning laser radiation which could cause 2nd degree burns.

  • Page 12: Material Inhalation

    Please send this information to 3D Systems within a day of the accident. Electrocution The SLS 300 system contains equipment energized at 240V or 125V. Do not attempt to remove protective panels. There are no user serviceable parts inside. If electrocution occurs, seek first aid and medical attention immediately.

  • Page 13: Overview

    Printer Control WeMote Interactive touchscreen Ventilation Well ventilated with free-flowing air. Maximum Allowed Pressure The SLS 300 gas inlet shall only be connected to the SLS 300 Atmosphere Generator (Max Pressure: 10 bar). 3D Systems, Inc. p/n 74-D001, Rev. E...
  • Page 14 3D Systems, Inc. p/n 74-D001, Rev. E...

  • Page 15: Understanding The Display And Status Light

    3.1 Understanding the Display and Status Light The SLS 300 includes a WeMote display with touchscreen and status lights. It serves as the user interface for the machine operation of the SLS 300. The status lights indicate the printer’s state. Refer to chapter 7...

  • Page 16: Preparation And Setup

    CAUTION: Strong vibrations from heavy trucks or machinery should be avoided. Choose a stable, level workspace to install and operate the SLS 300. Allow additional space for accessories, such as the SLS 300 Water Jet Cabinet, SLS 300 Atmosphere Generator, Powder packages, and Laser Calibration tools. Reserve the following minimum dimensions for the most convenient access: 3D Systems, Inc.
  • Page 17 Nominal 800 W • SCCR: 5KA • The SLS 300 Water Jet Cabinet should be connected to a separate fuse from the SLS 300. CAUTION: If the main fuse blows, contact support immediately. 3D Systems, Inc. p/n 74-D001, Rev. E...

  • Page 18: Uncrating

    The SLS 300 Atmosphere Generator should be connected to a separate fuse than the SLS 300. CAUTION: It is necessary to place the SLS 300 in a way that allows you to be able to pull the plug from the machine or power outlet.
  • Page 19 1. Utilize a pallet jack to move the SLS 300 crate at your facility. 2. Begin by loosening the six screws that fasten the crate front cover. Consider using a drill for added efficiency during this step. 3. Once the screws are removed, carefully remove the crate front cover to access the content inside.
  • Page 20 4. Utilize the crate front cover as a ramp to move the SLS 300 with a pallet jack. 5.Take out all the boxes that come inside the crate before you move the SLS 300. 3D Systems, Inc. p/n 74-D001, Rev. E...

  • Page 21: Connect With Ethernet To The Internet

    2. Connect the other end to your LAN. 4.3.1 Network Requirements for the SLS 300 • The SLS 300 requires a minimum Internet speed of 10 Mbit and a recommended Internet speed of 100 Mbit for upload and download. •...

  • Page 22: Network Requirements For Deep Space

    TCP/TLS & UDP/DTLS Used by Deep Space to establish a connection to the Media Server. 49152-65535 turn.wematter3d.com UDP/DTLS Used by Deep Space to stream video from SLS 300. 4.4 Prerequisite for Procuring Liquids The following liquids need to be procured by the customer through local DIY stores as part of the facility maintenance and operational requirements: •...

  • Page 23: Print With The Sls 300 And Deep Space

    Deep Space allows individuals and teams to remotely monitor SLS 300. SLS 300 will send data to Deep Space as long as the printer’s Ethernet connection is able to access the internet. You can prepare and organize your 3D scene even when the printer is disconnected from the internet but the notifications will be paused.

  • Page 24: Emergency And Exceptional Situations

    5.4 Emergency and Exceptional Situations 3D Systems has made every effort to provide you with guidance and information to be able to use and manage SLS 300 satisfactorily but sometimes things go wrong. Our first course of action is to use our sensors, data, and algorithms to reduce the impact.

  • Page 25: Post-Print Routines

    Note: 3D Systems provides instructions to advise skilled and non-skilled persons in installing, operating, and maintaining the SLS 300. The SLS 300 shall only be maintained by a qualified and trained person. CAUTION: Unauthorized disassembly or repair procedures may damage the printer, void the warranty, and be dangerous.

  • Page 26: Remove Your 3D-Printed Models

    Remove your 3D-printed components while vacuuming up loose powder in the chamber. Beware not to vacuum up components with the vacuum cleaner. Place your 3D prints in the provided container. Post-process the 3D prints with The SLS 300 Water Jet Cabinet, please see the separate manual. 6.3 Clean the Build Chamber CAUTION: Only use the supplied equipment or approved equipment for cleaning and handling the powder.

  • Page 27: Power Health Check

    Lens Cleaning Tool .stl file. 1. Select the Door button on Wemote screen and open the build chamber door. 2. Turn off the printer by unplugging the power cord at the rear of the machine. 3D Systems, Inc. p/n 74-D001, Rev. E...
  • Page 28 4. When cleaning the lens, use, for all lenses, the lens cleaning tool with the shorter support arms. The part number is 700194_1. Compare the tools in the picture below, the one to the left (shorter arms) is the correct version to use. 3D Systems, Inc. p/n 74-D001, Rev. E...
  • Page 29 6. Soak the tool entirely with a dish soap and water solution (1dl of water / 2.2 US gal. + 4-5 drops of dish soap). No part of the paper should be dry since there is a risk for scratching the lens. 3D Systems, Inc. p/n 74-D001, Rev. E...
  • Page 30 7. Place the tool against the lens in the chamber roof. The supporting edges will keep you from pressing too hard and the built-in spring function will make sure the pressure against the lens is correct. Rotate the tool to clean the lens and only rotate in one direction. Rotate the tool 5 revolutions. 3D Systems, Inc. p/n 74-D001, Rev. E...
  • Page 31 Place the paper with its long side parallel to two of the supporting edges on the tool • Lock it with the rubber band double twisted. Now soak the paper entirely with Isopropanol. 3D Systems, Inc. p/n 74-D001, Rev. E...

  • Page 32: Power Health Check

    Power Meter Display Holder .stl file and the Power Meter Detector Holder .stl files. 1. When doing a power health check, the average power obtained should be in the range of 25-27 W. 3D Systems, Inc. p/n 74-D001, Rev. E...
  • Page 33 4. Route the cable around the left side of the door. Not above or under. The power meter can be attached to the front of the machine with the magnet backing. 5. Start the power meter by pressing the red button and calibrate the meter. 3D Systems, Inc. p/n 74-D001, Rev. E...
  • Page 34 There is an indication at the bottom of the display if the laser meter is hot or not. Close the machine door. 8. Click “Power” on the WeMote. 3D Systems, Inc. p/n 74-D001, Rev. E...
  • Page 35 If there is a connection problem with the SLS 300 a dialog will appear communicating that there is no internet connection. Please check the Ethernet cable at the back of the SLS 300 and the internet connection. If this does not solve the issue please contact support@3dsystems.com...

  • Page 36: Refill Powder

    Vacuum the machine's inlet hole. This is done by turning the refill lid on the refill hatch by hand and vacuuming in the hole closest to the machine for three seconds. Remember to manually turn the refill lid to its original position before using another powder package or exiting refill. 3D Systems, Inc. p/n 74-D001, Rev. E...

  • Page 37: Sls 300 Powder Status

    • The picture above illustrates a scenario where the SLS 300 is not full but further refill is not currently possible, this is indicated by the clock icon in the remaining empty powder packages, as well as the gauge background being dashed.

  • Page 38: Troubleshooting

    • If the issue persists, contact 3D Systems support. Melting • Powder heated is too much • Contact 3D Systems support. Bad surface finish • Ratio of recycled to unused powder is • Start using unused powder. too high •...

  • Page 39: Service And Support

    How to Reach 3D Systems You can learn more about 3D Systems’ warranty, service, updates, and other support by visiting our customer support site at https://support.3dsystems.com. You may also directly contact 3D Systems using the numbers or email addresses below:...

  • Page 40: Sls 300 Ec Declaration Of Conformity

    SLS 300 EC DECLARATION OF CONFORMITY by 3D Systems, Inc. All rights reserved. Specifications subject © 3D Systems, Inc. to change without notice. 3D Systems, and the 3D Systems 333 Three D logo, are registered trademarks of 3D Systems, Inc. Systems Circle |...
  • Page 41 Rev E, P/N 74- D001 3D Systems, Inc. p/n 74-D001, Rev. E...
  • Page 42 3D Systems, Inc. 333 Three D Systems Circle Rock Hill, SC 29730 www.3dsystems.com Register Statement 2024 by 3D Systems, Inc. All rights reserved. Specifications subject to © change without notice. 3D Systems and the 3D Systems logo are registered trademarks of 3D Systems, Inc.