Lumag VW-300PRO Original Operating Instructions
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Lumag VW-300PRO Original Operating Instructions

Lumag VW-300PRO Original Operating Instructions

Single-wheel vibratory roller, hand-held
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Translated from German to English - www.onlinedoctranslator.com
original operating instructions
SINGLE-WHEEL VIBRATORY ROLLER, hand-held VW-300PRO
Art. No.: VW300PRO
Model: VW-300PRO
Both the model number and the serial number can be found on the vibratory roller's rating plate. You
should keep both numbers safe for future reference. This manual explains the machine's functions and
uses.
Before commissioning, read the operating instructions and observe the safety and warning instructions!
_____________________________________________________________ Status 08/2018v1 ______
Serial number:
ATTENTION! The machine is delivered without engine oil.
Fill engine oil according to instructions before use!
___________________________
www.lumag-maschinen.de
_____________________________

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  • Page 1 Translated from German to English - www.onlinedoctranslator.com original operating instructions SINGLE-WHEEL VIBRATORY ROLLER, hand-held VW-300PRO ___________________________ Art. No.: VW300PRO www.lumag-maschinen.de Model: VW-300PRO Serial number: _____________________________ Both the model number and the serial number can be found on the vibratory roller's rating plate. You should keep both numbers safe for future reference.

  • Page 2: Table Of Contents

    CONTENTS 1. GENERAL 12. OPERATION 12.1 Operator position 1.1 Information on the operating instructions 1.2 Limitation of Liability 12.2 Starting the machine 1.3 Copyright 12.3 Engine speed 1.4 Reservations 12.4 Direction and speed control 12.5 Compaction 12.6 Irrigation system 2. INTENDED USE 12.7 Operation on slopes 3.

  • Page 3: General

    1. GENERAL INFORMATION ON THE OPERATING INSTRUCTIONS This operating manual provides important information on handling the VW-300PRO vibratory roller. The prerequisite for safe working is correct compliance with all specified safety instructions and handling instructions. In addition, the local accident prevention regulations and general safety regulations applicable to the area in which the machine is used must be observed.

  • Page 4: Intended Use

    2. INTENDED USE The hand-held single-wheel vibratory roller VW-300PRO is used for compaction work in road construction and gardening, for small construction sites, both for soil compaction and, when equipped with a water spray system, for asphalt compaction. The vibratory roller is powered by a LONCIN petrol engine with manual start. The engine drives the drive via a V-belt and a chain.

  • Page 5: Scope Of Delivery

    The machine is always delivered fully assembled. Only the supplied water tank needs to be pressed firmly into the water tank holder. If you have any questions or problems with the machine, please contact us. You can reach us by email:info@lumag-maschinen.de or by phone at +49 8571/92 556-0. machine unit with gasoline engine water tank...

  • Page 6: Technical Data

    4. TECHNICAL DATA Model VW-300PRO drive 4-stroke OHV petrol engine LONCIN G200F 196 cm³ displacement rated power 4.1 kW* at 3,600 rpm starting device recoil starter fuel Unleaded gasoline RON 95 fuel content 3.6 liters SAE 10W-30 or 10W-40 engine oil ~ 0.6 liters...

  • Page 7: Technical Description

    5. TECHNICAL DESCRIPTION The VW-300PRO vibratory roller consists of a frame on which a 4-stroke OHV petrol engine, a hydraulic tank, a water tank and a hydrostatic drive are mounted. Under the frame there is a steel drum, an exciter and a guide drawbar.

  • Page 8: Safety

    7. SAFETY This section provides a comprehensive overview of all important safety aspects for adequate protection of the operator and for safe and trouble-free operation. Failure to follow the instructions and safety information contained in this manual may result in significant hazards.
  • Page 9 Also, familiarize yourself with the controls and how to use them properly. Learn how to stop the machine and turn it off quickly. Inexperienced operators must be instructed by personnel who are familiar with the machine. Only then may they operate the machine. In addition to the occupational safety instructions in this operating manual, the safety, accident prevention and environmental protection regulations as well as the road traffic regulations applicable to the area of application of the machine must be observed.
  • Page 10 General Safety and Accident Prevention Regulations Any improper or improper use of the machine is prohibited (see “Intended use”). The machine must be checked for traffic and operational safety before each use. Working with the machine requires a high level of attention. Pay attention to the environmental conditions at the workplace.
  • Page 11 The effectiveness of the controls must not be unduly influenced or eliminated. Operating the machine at a higher speed than recommended in the “Technical Data” may cause engine damage.A high speed increases the risk of accidents! Do not clean roller drums while the roller is running. Maintenance and operational work, e.g.
  • Page 12 Use and operate the machine in such a way that its stability is guaranteed. Stability is particularly at risk at the edges of pits, dumps and embankments, at garage edges and on ledges. Therefore, keep your distance from embankment edges and edges so that there is no risk of falling or tipping over. Do not drive the machine over sloping terrain with a gradient in the direction of travel and across that is outside the permissible range for the machine.
  • Page 13 Start Vibratory rollers produce toxic exhaust gases as soon as the engine is running. These gases can be odorless and invisible. Never work with the power tool in enclosed or poorly ventilated rooms. Only work with the machine outdoors. When starting the engine, set the drive lever to the zero position (horizontal position) to prevent the roller from starting accidentally.
  • Page 14 SAFE HANDLING OF OPERATING MATERIALS/FUEL Internal combustion engines pose a particular danger during operation and when refueling. Always read and observe the warnings and the additional safety instructions listed further down in this manual. Failure to observe these instructions could result in serious or even fatal injuries. Do not start or run the engine indoors, in a garage or in a confined space.

  • Page 15: Service Security

    SERVICE - SECURITY Improper maintenance or failure to observe or rectify a problem can become a source of danger during operation. Only operate machines that have been regularly and correctly maintained. This is the only way you can be sure that you will operate your machine safely, economically and without problems. And for a long time to come.

  • Page 16: Electrical System

    Before switching on and operating the machine, make sure that all tools are removed. Only use original LUMAG spare parts and accessories. The use of other spare parts and accessories increases the risk of accidents. We accept no liability for any resulting damage.
  • Page 17 Careless use or omission of personal protective equipment can result in serious injury. → Wear prescribed protective equipment. Poor local lighting → Always ensure adequate lighting conditions when carrying out any work. Human behavior, misconduct → Always be fully concentrated on all work. residual risk - Can never be ruled out.

  • Page 18: Behavior In An Emergency

    BEHAVIOR IN AN EMERGENCY If an accident occurs, initiate the necessary first aid measures and request qualified medical assistance as quickly as possible. When requesting assistance, please provide the following information: - where it happened - what happened - how many injured - what type of injury - waiting for follow-up questions SYMBOL EXPLANATION Symbols are attached to the machine.
  • Page 19 Warning of hot surfaces. Danger of burns! Do not touch hot engine parts. These remain hot for a short time even after the machine has been switched off. Getting caught in the rotating belt will cause hand injury. Always wear a belt guard.

  • Page 20: 8Th Machine Transport

    8th MACHINE TRANSPORT Before transporting the machine or storing it indoors, allow the engine to cool down to avoid burns and to eliminate the risk of fire. Furthermore, make sure that people are not endangered by the machine tipping over or slipping or by machine parts flying up or down. The weight of the machine is listed under "TECHNICAL DATA".

  • Page 21: Part Name

    9. PART NAME VIBRATORY ROLLER air filter lifting eye fuel tank cap handle fuel tank forward control lever recoil starter reverse control lever water tank filler cap throttle water tank Hydraulic filler neck with marking Top Lashing eyes (4 in total) cover (Hydraulic and transmission roller bandage...
  • Page 22 engine switch If a quick shutdown is required in an emergency situation, move the control lever to the 0 position (horizontal) and turn the engine switch to OFF. The engine is switched off (ignition short-circuited). recoil starter/starter rope The starter is designed as a magneto ignition with spring return. Incorrect handling of the recoil starter can damage the starter.

  • Page 23: Initial Commissioning

    10. INITIAL COMMISSIONING Preparing the machine for first use 1. Make sure that all loose packaging material has been removed from the machine. 2. Check the machine and its components for damage. If there is visible damage, do not operate the machine.

  • Page 24: Refueling

    11.2 FUEL You must refuel the machine before operating it. Petrol and oil are highly flammable. WARNING: Fire hazard! operating resources fuel hydraulic oil engine oil SAE 10W-30 or CF-4 20W/50 Unleaded quality gasoline RON variety 10W-40 filling quantity approx. 3.6 liters approx.
  • Page 25 refill engine oil The oil tank is empty when delivered. Slowly fill the oil tank with oil. The engine oil should be changed for the first time after 10 hours of operation. Before each use, the oil level must be checked and the engine oil topped up if necessary! An oil level that is too low can lead to serious engine damage.

  • Page 26: Operation

    OPERATION 12th Before you start using the machine, you must read and understand the instructions and the engine manual provided separately. The engine must be filled with oil and petrol as described there. See also the FUEL section, point 11.2 of the operating instructions. preparing the site Clear the work site of anything that could hinder the work process.

  • Page 27: Starting The Machine

    12.2 STARTING THE MACHINE Never start or run the engine in enclosed spaces! Danger of poisoning! When starting the warm engine, chokeNOT use. Controller settings on the motor must not be changed. Always align the control lever horizontally. Make sure that your feet are at a sufficient distance from the roller drum. Always stand behind the machine when starting.

  • Page 28: Direction And Speed Control

    12.4 DIRECTION AND SPEED CONTROL Hold the handle on the tiller firmly with both hands during operation. The handle may suddenly tip over or swing up during operation and cause injury. directional control The direction is controlled with the movable control lever (x) on the guide drawbar. state reversing driving forward...

  • Page 29: Compaction

    12.5 COMPACTION Hold the handle on the tiller firmly with both hands during operation. The handle may suddenly tip over or swing up during operation and cause injury. 1. Align the control lever horizontally (idle position). 2. Start the engine and make the roller drum vibrate by gradually increasing the engine speed. 3.

  • Page 30: Operation On Slopes

    12.7 OPERATION ON SLOPES Never operate the machine horizontally on slopes. It could tip over even on stable ground. When operating on slopes or hills, special care must be taken to minimize the risk of injury to the operator and damage to the machine. Always move the machine up or down, never sideways.

  • Page 31: Maintenance

    To ensure safe and reliable operation, only original LUMAG spare parts may be used. The maintenance work for the engine is listed in the enclosed operating instructions.
  • Page 32 6. Safety instructions Never work without protective devices. Refit all protective devices after maintenance work. Only use original LUMAG spare parts. Other parts can cause unforeseeable damage and injuries. Work on the electrical equipment may only be carried out by qualified electricians.

  • Page 33: Changing The Engine Oil

    After the Every year Every month Every 2 weeks Before Task first 20 or all or all or 50 BTS* Operation BTS* 100 BTS* 300 BTS* Check drive belt cleaning the heel cup check and clean spark plug exchange * BTS = operating hours When used in dusty environments, service more frequently After initial commissioning 13.2 CHANGING THE ENGINE OIL...

  • Page 34: Air Filter

    13.3 AIR FILTER The air filter is equipped with two air filter inserts. Frequent cleaning of the air filter prevents carburetor malfunctions. Clean the air filter and change the air filter inserts 1. Unscrew the wing nut, remove the air filter cover and check for holes or cracks. Replace any damaged element.

  • Page 35: Spark Plug

    13.4 CLEANING THE SETTLEMENT CUP 1. Turn off the fuel tap. 2. Unscrew the heel cup and radial sealing ring and clean thoroughly in non-flammable solvent and allow to dry. 3. Screw both parts back on. 4. Open the fuel tap and check for leaks. heel cup 13.5 SPARK PLUG The exhaust becomes very hot during operation and remains hot for some time after the engine is...

  • Page 36: Drive Belt / Chain

    13.6 DRIVE BELT / CHAIN Drive belts become brittle over time and lose their elasticity. Drive belts must therefore be checked or replaced at regular intervals - after about 50 hours of operation - or as required. The drive chain is maintenance-free.

  • Page 37: Lubrication Of Bearings

    Changing the drive belt for the hydraulics and the transmission 1. Empty the water tank (6) by removing the water tank filler cap (5) and loosening the hose clamp under the water control valve (22). Disconnect the hose from the valve. Remove the empty tank from the holder and put it to one side.

  • Page 38: Hydraulic Oil Level

    13.8 STRIPPER RODS Inspect both scraper rods for wear. Replace the scraper rods as necessary. The scraper bars must be cleaned after each use or as often as necessary to prevent the accumulation of dirt, mud or tar. Use a high-pressure water nozzle and, if necessary, a firm brush. 13.9 HYDRAULIC OIL LEVEL A mark for the hydraulic oil level is located on the filler neck (19) and is visible through two grooves on the neck.

  • Page 39: Storage

    14. STORAGE Do not store the machine with fuel in an unventilated area where fuel vapors can come into contact with flames, sparks, pilot lights, or other sources of ignition. If the machine is not to be used for more than 30 days, the following storage steps should be taken. 1.

  • Page 40: Troubleshooting

    15. TROUBLESHOOTING Before any troubleshooting - Turn off the machine - Wait for the roller drum to stop Remove the spark plug connector Caused remedy Disturbance fuel shortage refill fuel Repair/replace recoil starter recoil starter defective Engine cannot be started refill engine oil No engine oil Clean or replace spark plug...

  • Page 41: Warranty/Guarantee

    LUMAG GmbH guarantees impeccable quality and, without prejudice to the statutory warranty, provides a guarantee in the event of material or manufacturing defects. The guarantee for LUMAG products is 24 months for exclusively private use, and 12 months for commercial or professional use or rental, from the date of delivery.

  • Page 42: Customer Service

    Service hours: Monday to Thursday from 7:30 a.m. to 12 p.m. and 1 p.m. to 5 p.m. Friday from 7:30 a.m. to 12:30 p.m. Phone: + 49 8571 / 92 556-0 Fax: + 49 8571 / 92 556-19 E-mail: info@lumag-maschinen.de Page 42 of 48...

  • Page 43: Ec Declaration Of Conformity

    In accordance with the provisions of the EC directives Machinery Directive 2006/42/EC EMC Directive 2014/30/EU Outdoor Directive 2000/14/EC explains the company LUMAG GmbH Rudolf-Diesel-Str. 1a, D-84375 Kirchdorf a.Inn Phone: +49 8571 / 92 556-0 Fax: +49 8571 / 92 556-19 That the product...

  • Page 44: Components Of The Machine

    18. COMPONENTS OF THE MACHINE single-wheel vibratory roller,Part A single-wheel vibratory roller,Part B Page 44 of 48...
  • Page 45 single-wheel vibratory roller,Part C single-wheel vibratory roller,Part D Page 45 of 48...
  • Page 46 Module,drive shaft for traction drive Module,roller bandage...
  • Page 47 Module,gear transmission Module,drive shaft for centrifugal clutch transmission gear Page 47 of 48...
  • Page 48 LUMAG GmbH Rudolf-Diesel-Str. 1a D-84375 Kirchdorf a.Inn Phone: +49 8571/92556-0 Fax: +49 8571/92556-19 e-mail:info@lumag-maschinen.de Internet:www.lumag-maschinen.de...

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