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Tronair 02-7800C0110 Operation & Service Manual

12 ton single stage jack
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OPERATION & SERVICE MANUAL
Model: 02-7800C0110
12 Ton Single Stage Jack
07/2019 – Rev. 02
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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  • Page 1 OPERATION & SERVICE MANUAL Model: 02-7800C0110 12 Ton Single Stage Jack 07/2019 – Rev. 02 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 09/2013 Original release 07/2019 Major revision...
  • Page 3 Model: 02-7800C0110 12 Ton Single Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 USAGE ................................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 SPECIFICATIONS .............................. 1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING AND DANGER SIGNS ........................

  • Page 4: Specifications

    12 Ton Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 Model: 02-7800C0110 12 Ton Single Stage Jack SAFETY INFORMATION (continued) FEATURES FOR OPERATOR SAFETY:  Hold to Run Air Valve  Cautions And Instruction Labels Located on Jack  Ram Locknut ENVIRONMENTAL SAFETY FEATURES: Jack is non-polluting. See Appendix V Safety Data Sheet for the recommended hydraulic fluid (MIL-PRF-5606).

  • Page 6: Installation

    Model: 02-7800C0110 12 Ton Single Stage Jack TRAINING TRAINING REQUIREMENTS The employer of the operator is responsible for providing a training program sufficient for the safe operation of the unit. This jack must be used in accordance with aircraft manufacturer’s instructions.

  • Page 7: Numerical Values

    Model: 02-7800C0110 12 Ton Single Stage Jack OPERATION OPERATING PARAMETERS:  The user shall work in accordance with the Operator Manual.  It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.
  • Page 8 Replace ram protection ring if it does not have a radius groove for the locking pin.  Load test jacks annually  Only order replacement parts from Tronair.  Failure to comply could result in premature failure below certified weight and could cause serious injury including death.
  • Page 9 Model: 02-7800C0110 12 Ton Single Stage Jack 6.3.2 Jack Instructions (continued) Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring Ram Protection Ring and top Locking Pin...
  • Page 10 Model: 02-7800C0110 12 Ton Single Stage Jack 6.3.2 Jack Instructions (continued) Close pump release valve by turning clockwise. Note: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump release valve clockwise stops the jacks descent, and allows it to be raised.

  • Page 11: Troubleshooting

    Model: 02-7800C0110 12 Ton Single Stage Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for Fluid leakage at pump Damaged backup ring, o-ring, piston or damage. Replace defective part(s). Replace piston or pump body pump body...
  • Page 12 Model: 02-7800C0110 12 Ton Single Stage Jack 10.0 MAINTENANCE 10.1 GENERAL  All maintenance and/or repair work should be done using good workmanship practices and proper tools.  The work area should be clean and free of dirt.  When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical surfaces of parts.
  • Page 13 GUARANTEES Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 14 Model: 02-7800C0110 12 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-5113-01 Weldment, Jack H-1009-01 Handle, Hydraulic Pump K-3255 Kit, Caster Replacement; consists of: G-1100-107014 Bolt, Hex Head, Grade 5, 3/8-16 x 1-1/2"...
  • Page 15 Model: 02-7800C0110 12 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2788-02-S-B Elbow, ¼ Hose with #6 SAE Port TF-1043-03*23.0 Assembly, Hose N-2001-08-S-B Elbow, 90 Male...
  • Page 16 Model: 02-7800C0110 12 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-3256 Kit, Reservoir Replacement; consists of: N-2205-02-S Plug, Hollow Hex, 1/8 NPT N-2208-01-S...
  • Page 17 Model: 02-7800C0110 12 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HJ-553 Ring, Ram Protection H-2331 Locknut G-1151-107206 Screw, Hex Socket Head Cap, 3/8 -16 x ¾ " long...
  • Page 19 APPENDIX I Hydraulic Schematic...
  • Page 21 Hydraulic Schematic...
  • Page 23 APPENDIX II Haskel Air Pump Manufacturer Data...
  • Page 51 APPENDIX III HC-1961 Hand Pump Parts List...
  • Page 53 HC-1961 3250 psi Hand Pump Installation Instructions and Parts List 10/2001 – Rev. OR Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 55 3250 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 56 HC-1961 3250 psi Hand Pump Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 518-000 Screw, Socket Head Cap Not Sold Separately Pump Body H-2606 Assembly, Relief Screw 506-000 Flange Half H-1009-01 Handle...
  • Page 57 APPENDIX IV Declaration of Conformity...

  • Page 59: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02-7800C0110 Relevant provisions complied with by the machinery: 200642/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the manufacturer: Quality Assurance Representative Tronair, Inc.
  • Page 61 APPENDIX V Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 75 APPENDIX VI Maintenance Schedule...

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