WEG PLC200 User Manual
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WEG PLC200 User Manual

WEG PLC200 User Manual

Programmable logic controller
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Driving efficiency and sustainability
Programmable Logic Controller
PLC200 e PLC201
User manual

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Summary of Contents for WEG PLC200

  • Page 1 Driving efficiency and sustainability Programmable Logic Controller PLC200 e PLC201 User manual...
  • Page 2 User manual PLC200 e PLC201 Document: 10012107605 Revision: 02 Publication Date: 12/2024...

  • Page 3: Summary Of Revisions

    SUMMARY OF REVISIONS The information below describes the reviews made in this manual. Version Revision Description V1.0.X First edition. V1.1.X General Revision. V1.2.X Added support for new products.
  • Page 4 ..................9.3 SER - SERIAL - RS485 (PLC200) .
  • Page 5 CONTENTS 12 EXPANSION BOARDS 12-1 ............. . 12.1 AVAILABLE MODELS .

  • Page 6: Safety Instructions

    It was developed to be used by people with proper technical training or qualification to operate this kind of equipment. This manual presents all the functions and parameters of the product, but it is not intended to explain every possible application of the product. WEG will not take any liabilities for applications not described in this manual.
  • Page 7 If necessary, first touch the grounding point of the product, which must be connected to the protective earth (PE), or use a proper grounding strap. NOTE! Read the whole user manual before installing or operating the product. 1-2 | PLC200 e PLC201...

  • Page 8: General Information

    This manual covers the entire PLC200 product line (PLC200, PLC201). However, the features described may not be present in all products within this line. Whenever a feature is specific to a particular product, this will be clearly indicated in the manual.

  • Page 9: Package Content

    Grounding plate. Closure of the communication busbar. 2.5 ABOUT THE PRODUCT The Programmable Logic Controller PLC20X (PLC200 Series) is a device designed to meet small and medium- sized applications. It has a 400 MHz single core ARM cortex M7 processor, with: Parameter table: To perform product configuration/control/monitoring.
  • Page 10 GENERAL INFORMATION º Information LED indicators Ethernet Connector Serial RS485 Connector (PLC200) / CAN (PLC201) Expansion Bus Closure Digital Output Connector Digital Input Connector Figure 2.1: The product 2.6 MEMORY The product has Flash memory for storing programs, recipes, source files, variable tables and other user data.
  • Page 11 1 (Only on PLC200) 1 (Only on PLC201) Digital Inputs 8 (up to 8 fast) Digital Outputs 4 (all fast) 2.10 PROTOCOLS Table 2.3 on page 2-5 contains the existing protocols and their respective functions. 2-4 | PLC200 e PLC201...

  • Page 12: Fault Handling

    P105. Refer to the Parameter Manual for more information. NOTE! It is necessary to clear errors so that the program can be sent to RUN. Table 2.4 on page 2-6 aims to provide a quick diagnosis and solution for common issues. PLC200 e PLC201 | 2-5...
  • Page 13 WEG and its affiliates take no liability for damages or losses arising from cybersecurity breaches, including, but not limited to, unauthorized access, intrusion, information, or data leak and/or theft, denial-of-service attacks, or any other form of security breach.

  • Page 14: Mechanical Installation

    In addition to the DIN rail, the product can also be mounted directly to the panel using M3 screws, as shown in Figure 3.2 on page 3-1; in order to do so: Figure 3.2: Mounting directly to the panel a) Move the two latches away. b) Screw the product to the panel. 3.2 DIMENSIONS PLC200 e PLC201 | 3-1...
  • Page 15 MECHANICAL INSTALLATION 3.2.1 Dimensions of the product Figure 3.3: Product dimensions in mm [pol] 3-2 | PLC200 e PLC201...
  • Page 16 MECHANICAL INSTALLATION 3.2.2 Accessory dimensions Figure 3.4: Expansion dimensions in mm [pol] PLC200 e PLC201 | 3-3...

  • Page 17: Connecting The Accessories

    (2), which is close to the rail or panel. Figure 3.6: Closure fitting ATTENTION! Accessories must be installed or removed with the product de-energized to avoid burning components and to allow them to be identified. 3-4 | PLC200 e PLC201...

  • Page 18: Electrical Installation

    For analog expansion modules, it is recommended to use cables with the shield properly connected to the ground-mat. The analog cable shield must be grounded using the metal clamp that comes with the expansion. Grounding the shield minimizes possible electromagnetic interference. PLC200 e PLC201 | 4-1...
  • Page 19 ELECTRICAL INSTALLATION Figure 4.2: Product grounding 4-2 | PLC200 e PLC201...

  • Page 20: Ethernet Communication Interface

    The port default IP can be checked in parameter P852 (see the Parameters Manual). The Ethernet interface allows: Modbus TCP: (Client/Server). EtherNet/IP: Adapter. MQTT: Client - Publisher and Subscriber. SNTP: For product date and time synchronization. Program transfer and monitoring. Firmware update. Parameter monitoring/writing. Web page. PLC200 e PLC201 | 5-1...
  • Page 21 RS485 COMMUNICATION INTERFACE (PLC200) 6 RS485 COMMUNICATION INTERFACE (PLC200) Isolated, multipoint serial interface intended for network communication. It operates as a network master and slave with Modbus RTU protocol. The four channels necessary for connecting the Modbus network are in the same connector as the digital...
  • Page 22 CAN configuration parameters. The CANopen network configuration, including address and baud rate, is set through the parameter table. Refer to the Parameter Manual for more information. The CAN interface allows: CANopen: (Master/Slave). PLC200 e PLC201 | 7-1...

  • Page 23: Usb Interface

    USB-C port on the product. 3D view Product bottom view Figure 8.1: USB-C port The USB interface allows: Program transfer and monitoring. Firmware update. Parameter monitoring/writing. ATTENTION! Use a shielded USB-C cable no longer than three meters. PLC200 e PLC201 | 8-1...
  • Page 24 Indicates Modbus TCP connection has timed out. Red, solid Fatal error Reinitializing the equipment is required. 9.3 SER - SERIAL - RS485 (PLC200) It indicates the communication status via RS485, as per Table 9.3 on page 9-2 PLC200 e PLC201 | 9-1...
  • Page 25 Flashing red (1 second) Timeout error when receiving data. 9.4 CAN (PLC201) Indicates the communication status via the CAN interface. Check the product’s CAN User Manual. 9.5 PWR - POWER Red LED indicates that the product is energized. 9-2 | PLC200 e PLC201...

  • Page 26: Digital Outputs

    V+ to the loads. In this example, only outputs DO2 and DO4 are activated. Figure 10.1: Configuration as digital outputs 10.2 ELECTRICAL INSTALLATION: FAST OUTPUTS (PWM) The example of Figure 10.2 on page 10-2 shows the connection of the four outputs configured as PWM. PLC200 e PLC201 | 10-1...
  • Page 27 Figure 10.3: Configuration as step-motor control NOTE! In step-motor control mode, even if the direction output is not connected to the motor, it cannot be used as a normal output. 10-2 | PLC200 e PLC201...

  • Page 28: Digital Inputs

    Under these conditions, all 8 inputs counted the same number of pulses, meaning no pulses were lost. Below are some connection examples for digital inputs. Figure 11.1 on page 11-2 shows how the connection should be made using all eight inputs as simple digital inputs. PLC200 e PLC201 | 11-1...
  • Page 29 By default, if the direction signal is at logic level 0 (0 V), the counter will be incremented at each pulse; if the direction signal is at logic level 1 (24 V), the counter will be decremented at each pulse. However, this behavior can be configured in parameter P5. 11-2 | PLC200 e PLC201...
  • Page 30 Input Status Fast counter Fast counter High Fast counter Fast counter High Figure 11.4: Function 4 - Setting to fast counter + digital input PLC200 e PLC201 | 11-3...

  • Page 31: Expansion Boards

    Accessories must be installed or removed with the PLC de-energized to avoid burning components and to allow them to be identified. 12.1 AVAILABLE MODELS Table 12.1 on page 12-2 briefly presents each of the expansions available for the product. For more details, see the manual of each accessory. PLC200 e PLC201 | 12-1...
  • Page 32 MOD7.00 - 6RE 6 relay outputs MOD8.00 - SCW 4 outputs for controlling WEG - SCW smart starters 12.2 ACCESSORY LIMIT The product allows coupling up to eight expansion modules. However, there is a limit of 300 mA on the +/-15 V source that powers part of the circuit of some expansions.
  • Page 33 13 PROGRAMMING SOFTWARE - WPS is an integrated tool that helps create automation applications, allowing monitoring, parameterization and programming in Ladder language (IEC 61131-3) of several WEG product families. The main features of WPS are: Suitable for a wide range of WEG products...

  • Page 34: Technical Data

    Storage temperature: -25 to 60 ºC 14.1.4 Protection Rating IP20 14.1.5 Pollution Degree 2 (as per EN50178 and UL508C), with non-conductive pollution 14.2 I/OS 14.2.1 Inputs 8 x PNP Maximum input voltage of 28.8 V PLC200 e PLC201 | 14-1...
  • Page 35 Flash memory 1 MB Volatile RAM memory: 128 kB Retentive RAM memory: 4 kB Maximum instruction capacity: approximately 80 thousand contacts and coils 14.4 COMMUNICATION 14.4.1 USB-C Program transfer and monitoring Firmware update Parameter monitoring/writing 14-2 | PLC200 e PLC201...
  • Page 36 Node guarding Master or Slave Producer Follow 512 bytes of input network markers 512 bytes of output network markers Server: 32 TPDOs 32 RPDOs 1 SDO Server SYNC Consumer Producer and/or Consumer Heartbeat Node guarding Slave PLC200 e PLC201 | 14-3...
  • Page 37 Section 12.2 ACCESSORY LIMIT on page 12-2) Number of DOs: 192 Number of DIs: 192 Analog Inputs: 56 Analog Outputs: 16 Thermocouple Inputs: 56 PT100/PT1000 Inputs: 32 Load Cells: 16 Relays: 36 SCW: 32 14.6 CERTIFICATIONS 14-4 | PLC200 e PLC201...
  • Page 38 WEG Drives & Controls - Automation LTDA. Jaraguá do Sul - SC - Brazil Phone 55 (47) 3276-4000 - Fax 55 (47) 3276-4020 São Paulo - SP - Brazil Phone 55 (11) 5053-2300 - Fax 55 (11) 5052-4212 automacao@weg.net www.weg.net...

This manual is also suitable for:

Plc201

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