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Texas Instruments UCG28826EVM-093 User Manual
Texas Instruments UCG28826EVM-093 User Manual

Texas Instruments UCG28826EVM-093 User Manual

65w usb-c pd highdensity gan integrated quasi-resonant flyback converter

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EVM User's Guide: UCG28826EVM-093
Using the UCG28826EVM-093 65W USB-C PD High-
Density GaN
Integrated Quasi-Resonant Flyback Converter
Description
The UCG28826EVM-093 is a 65W USB-C PD
evaluation module (EVM) for evaluating an off-line
GaN integrated quasi-resonant flyback adapter for
AC/DC adapters, chargers, USB wall outlets, and
other applications. The EVM meets CoC Tier 2 and
DoE Level 6 efficiency requirements. The EVM is
intended for evaluation purposes and is not intended
to be an end product. The UCG28826EVM-093
converts input voltage of 90V
to a selectable USB-C PD output voltage 20V
with a max 3.25A, and to 5V
with a max 3.00A output current rating. The main
device used in this design is the UCG28826 with
integrated 650V GaN FET and controller in 5mm x
5mm package.
Get Started
1. Read and study this user's guide completely
before evaluating
2. Order the
UCG28826EVM-093
step 1 met
3. Setup and test the
UCG28826EVM-093
guide instructions
Figure 1-1. UCG28826EVM-093 (Top view)
SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025
Submit Document Feedback
to 264V
down
RMS
RMS
,
DC
, 9V
, and 15V
,
DC
DC
DC
for evaluation if
per user's
Copyright © 2025 Texas Instruments Incorporated
Features
93-95% Efficiency under full-load operation over
entire input voltage range
3
2.8W/cm
(3.9cm x 3.43cm x 1.71cm) Power
density enabled by 140kHz maximum switching
frequency
Self-bias and auxless-sense, Integrated current
sense, Integrated HV startup and Integrated X-cap
discharge enable lowest BOM cost by integration
Comprehensive protection features including OVP,
OTP, Short circuit and overcurrent protection and
brown-in/out protection
USB-C output enables full system-level evaluation
for end-equipments like adapters, notebook
chargers, USB wall outlets
Applications
USB-C PD power adapters
AC-to-DC or DC-to-DC auxiliary power supplies
High-density AC-to-DC converters / adapters for
notebook computers, tablet computers, TV, and
set-top box
USB-C PPS power adapters
Figure 1-2. UCG28826EVM-093 (Bottom view)
Using the UCG28826EVM-093 65W USB-C PD High-Density GaN
Integrated Quasi-Resonant Flyback Converter
Description
1

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Summary of Contents for Texas Instruments UCG28826EVM-093

  • Page 1 Figure 1-1. UCG28826EVM-093 (Top view) Figure 1-2. UCG28826EVM-093 (Bottom view) SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 2: Kit Contents

    1 Evaluation Module Overview 1.1 Introduction The UCG28826EVM-093 facilitates the evaluation of UCG28826, Integrated GaN FET with controller, within an AC-DC QR flyback power converter. The EVM is designed for a universal AC input range of 90VAC-264VAC and follows the USB PD 3.0 output protocol of 20V/15V/9V/5V. This user guide provides a high-voltage safety overview, recommended test setup, resulting efficiency results, thermals, waveforms, and conducted EMI performance.
  • Page 3 Evaluation Module Overview 1.5 General Texas Instruments High Voltage Evaluation (TI HV EVM) User Safety Guidelines Always follow TI’s setup and application instructions, including use of all interface components within the recommended electrical rated voltage and power limits. Always use electrical safety precautions to help ensure your personal safety and those working around you.
  • Page 4 2.1.1 Using the EVM on a Load with USB-C PD Communication UCG28826EVM-093 comes populated with a USB-C PD controller and requires external connection through an on-board USB-C connector to a USB-C PD load to adjust the board output to obtain 5V, 9V, 15V or 20V. A USB- C PD communicating load is required for board evaluation.
  • Page 5 -480 / 450 Over-power protection = 90 to 264V OUT_opp threshold SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 6 The voltage ripple numbers mentioned above include switching noise. Without this it is less than 150mVpp. Please refer section on "Section 3.3.9". Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback Copyright ©...
  • Page 7: Test Setup

    Recommended Wire Gauge: Insulated 22AWG to 18AWG. WARNING Caution: Do not leave EVM powered when unattended. SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 8 EVM consumes close to 10mA of current and this needs to be considered for efficency calculation. Figure 3-2. USB-C Emulator Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback Copyright ©...
  • Page 9: Test Points

    Bus voltage at output side TP11 Output return line Return line atoutput side SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 10: Performance Data And Typical Characteristic Curves

    CoC Tier 2, 4-pt average 89.0% CoC Tier 2, 10%-load 79.0% Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 11 CoC Tier 2, 4-pt average 88.9% CoC Tier 2, 10%-load 78.9% SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 12 CoC Tier 2, 4-pt average 87.3% CoC Tier 2, 10%-load 77.3% Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 13 SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter...
  • Page 14 AC voltage, Vrms Figure 3-5. Full-load Efficiency vs. Input Voltage Figure 3-6. Efficiency of 50%-load vs. Input Voltage Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback...
  • Page 15: Output Characteristics

    Full-Load vs Input Voltage Figure 3-8. V vs Output Current SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 16 Figure 3-12. Vin = 264Vac, Vout = 20V Figure 3-13. Vin = 90Vac, Vout = 15V Figure 3-14. Vin = 115Vac, Vout = 15V Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback Copyright ©...
  • Page 17 Figure 3-21. Vin = 90Vac, Vout = 5V Figure 3-22. Vin = 115Vac, Vout = 5V SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 18 Figure 3-23. Vin = 230Vac, Vout = 5V Figure 3-24. Vin = 264Vac, Vout = 5V Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback...
  • Page 19 Figure 3-30. 230Vac/45W (130kHz frequency/ Vfb - 1.2V) 1.7V) Figure 3-31. 230Vac/65W (140kHz frequency/ Vfb - 1.9V) SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 20 Figure 3-39. Typical Ripple Voltage of V = 20V at No Load (168mVpp) No Load (168mVpp) Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 21 Overshoot / Undershoot = 460mV / -500mV Overshoot / Undershoot = 440mV / -480mV SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 22 YELLOW - Bulk voltage, PURPLE - Switching Node Voltage Figure 3-47. 2KV Surge at 230Vac input Figure 3-48. 1KV Surge at 230Vac input Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback Copyright ©...
  • Page 23 0.9x rated current for 18ms) 0.9x rated current for 18ms) - Zoomed SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 24 3.25A (Output Not Grounded to LISN Ground) - 3.25A (Output Not Grounded to LISN Ground) - With DM choke modification Orginal EVM Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback...
  • Page 25 , Top Side Figure 3-60. V = 230V , Bottom Side SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 26 , Top Side Figure 3-62. V = 265V , Bottom Side Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 27 Hardware Design Files 4 Hardware Design Files 4.1 Schematics SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Integrated Quasi-Resonant Flyback Submit Document Feedback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 28 Hardware Design Files www.ti.com Figure 4-1. UCG28826EVM-093 Schematic Diagram Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Integrated Quasi-Resonant Flyback SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Converter Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 29: Pcb Layouts

    Hardware Design Files 4.2 PCB Layouts Figure 4-2. EVM Assembly (Top View) SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 30 Hardware Design Files www.ti.com Figure 4-3. EVM Assembly (Bottom View) Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 31 APPLY: 1.0V @ 10kHz to (12 - 1) Vout: (A-B) 0.167V SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 32 Snubber components used can be the same as RLTI-1464. R43 which is the turns ratio setting resistor needs to be changed to 25.5kΩ. Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback Copyright ©...
  • Page 33 (10,11,12)-(1,2,3): (FLA:FLB) APPLY: 1.0V @ 10 kHz to (10,11,12)-(1,2,3) Vout: (FLA-FLB) 0.142V SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 34 D3 - US1k-13-F; R3 -10ohms, R2 – 0hms, R1 – 510k, C3 – 2.2nF, R43 - 5.23k Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback...
  • Page 35: Bill Of Materials

    Diode, Fast Rectifier, 800 V, 1 A, SMA US1K-13-F Diodes Inc. SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 36 RES, 1.0 k, 5%, 0.25 W, AEC-Q200 ESR03EZPJ102 Rohm Grade 0, 0603 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 37 USB PD/QC4/QC4+ Controller WT6636F Weltrend UCG28826 - Flyback controller UCG28826 Texas Instruments SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 38 = 9V (CoC Tier 2, 77.3%) 92.6 / 89.29 = 5V (CoC Tier 2, 72.5%) 90.6 /86.64 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback...
  • Page 39 CoC Tier 2, 4-pt average 89.0% CoC Tier 2, 10%-load 79.0% SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 40 89.14% CoC Tier 2, 4-pt average 88.9% CoC Tier 2, 10%-load Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 41 CoC Tier 2, 4-pt average 87.3% CoC Tier 2, 10%-load 77.3% SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 42 CoC Tier 2, 4-pt average 81.8% CoC Tier 2, 10%-load 72.5% Using the UCG28826EVM-093 65W USB-C PD High-Density GaN SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Integrated Quasi-Resonant Flyback Converter Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 43: Revision History

    • Updated images in the Thermal Images at Full Load (20V and 3.25A) section..........SLUUD60A – OCTOBER 2024 – REVISED FEBRUARY 2025 Using the UCG28826EVM-093 65W USB-C PD High-Density GaN Submit Document Feedback Integrated Quasi-Resonant Flyback Converter Copyright © 2025 Texas Instruments Incorporated...
  • Page 44 STANDARD TERMS FOR EVALUATION MODULES Delivery: TI delivers TI evaluation boards, kits, or modules, including any accompanying demonstration software, components, and/or documentation which may be provided together or separately (collectively, an “EVM” or “EVMs”) to the User (“User”) in accordance with the terms set forth herein.
  • Page 45 www.ti.com Regulatory Notices: 3.1 United States 3.1.1 Notice applicable to EVMs not FCC-Approved: FCC NOTICE: This kit is designed to allow product developers to evaluate electronic components, circuitry, or software associated with the kit to determine whether to incorporate such items in a finished product and software developers to write software applications for use with the end product.
  • Page 46 www.ti.com Concernant les EVMs avec antennes détachables Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à...
  • Page 47 www.ti.com EVM Use Restrictions and Warnings: 4.1 EVMS ARE NOT FOR USE IN FUNCTIONAL SAFETY AND/OR SAFETY CRITICAL EVALUATIONS, INCLUDING BUT NOT LIMITED TO EVALUATIONS OF LIFE SUPPORT APPLICATIONS. 4.2 User must read and apply the user guide and other available documentation provided by TI regarding the EVM prior to handling or using the EVM, including without limitation any warning or restriction notices.
  • Page 48 Notwithstanding the foregoing, any judgment may be enforced in any United States or foreign court, and TI may seek injunctive relief in any United States or foreign court. Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2023, Texas Instruments Incorporated...
  • Page 49 TI products. TI’s provision of these resources does not expand or otherwise alter TI’s applicable warranties or warranty disclaimers for TI products. TI objects to and rejects any additional or different terms you may have proposed. IMPORTANT NOTICE Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2025, Texas Instruments Incorporated...