Texas Instruments LM5157 Q1 Series Manual

Texas Instruments LM5157 Q1 Series Manual

2.2-mhz wide vin 50-v boost/sepic/flyback converter with dual random spread spectrum

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LM5157x-Q1 2.2-MHz Wide V

1 Features

AEC-Q100 qualified for automotive applications
– Temperature grade 1: –40°C to +125°C T
Functional Safety-Capable
Documentation available to aid functional safety
system design
Suited for wide operating range for car battery

applications

– 2.9-V to 45-V input operating range
– 48-V maximum output (50-V abs max)
– Minimum boost supply voltage of 1.5 V when
BIAS ≥ 2.9 V
– Input transient protection up to 50 V
– Minimized battery drain
Low shutdown current (I
Low operating current (I
Small solution size and low cost
– Maximum switching frequency up to 2.2 MHz
– 16-pin QFN package (3 mm × 3 mm) with
wettable flanks
– Integrated error amplifier allows primary-side
regulation without optocoupler (flyback)
– Minimized undershoot during cranking (start-
stop application)
– Accurate current limit (see the
Comparison
Table)
EMI mitigation
– Selectable dual random spread spectrum
– Lead-less package
Higher efficiency with low-power dissipation
– 45-mΩ R
switch
DSON
– Fast switching, small switching loss
Avoid AM band interference and crosstalk
– Optional clock synchronization
– Dynamically programmable wide switching
frequency from 100 kHz to 2.2 MHz
Integrated protection features
– Constant current limiting over input voltage
– Selectable hiccup mode overload protection
– Programmable line UVLO
– OVP protection
– Thermal shutdown
Accurate ±1% accuracy feedback reference
Adjustable soft start
PGOOD indicator
An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
Copyright © 2021 Texas Instruments Incorporated
intellectual property matters and other important disclaimers. UNLESS OTHERWISE NOTED, this document contains PRODUCTION
DATA.
50-V Boost/SEPIC/Flyback Converter with Dual
IN
Random Spread Spectrum
A
≤ 2.6 µA)
Q
≤ 700 µA)
Q
Device
Product Folder Links:
LM5157-Q1 LM51571-Q1
SNVSBK8A – OCTOBER 2020 – REVISED MARCH 2021
SNVSBK8A – OCTOBER 2020 – REVISED MARCH 2021
Create a custom design using the LM5157x-Q1
with the
WEBENCH
®
2 Applications
Battery-powered wide input boost, SEPIC, flyback
converter
Automotive voltage stabilizer in SEPIC
Automotive start-stop application
Automotive emergency call application/backup
battery booster
High voltage LiDAR power supply
Automotive LED bias supply
Multiple-output flyback without optocoupler
Holdup capacitor charger
Audio amplifier power supply
Piezo driver/motor driver bias supply

3 Description

The LM5157x-Q1 device is a wide input range, non-
synchronous boost converter with integrated 50-V,
6.5-A (LM5157-Q1) or 50-V, 4.33-A (LM51571-Q1)
power switch.
The device can be used in boost, SEPIC, and flyback
topologies. The device can start up from a single-cell
battery with a minimum of 2.9 V. It can operate with
the input supply voltage as low as 1.5 V if the BIAS
pin is greater than 2.9 V.
Device Information
PART NUMBER
PACKAGE
LM5157-Q1
WQFN (16)
LM51571-Q1
(1)
For all available packages, see the orderable addendum at
the end of the data sheet.
V
SUPP LY
BIAS
VCC
UVLO
RT
SS
PGND
AGND
Typical SEPIC Application
LM5157-Q1, LM51571-Q1
LM5157-Q1, LM51571-Q1
Power Designer
(1)
BODY SIZE (NOM)
3.00 mm × 3.00 mm
SW
FB
COMP
PGO OD
MODE
Submit Document Feedback
V
LOAD
1

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Summary of Contents for Texas Instruments LM5157 Q1 Series

  • Page 1: Features

    PGOOD indicator An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback intellectual property matters and other important disclaimers. UNLESS OTHERWISE NOTED, this document contains PRODUCTION...
  • Page 2: Table Of Contents

    The device has built-in protection features such as overvoltage protection, line UVLO, thermal shutdown, and selectable hiccup mode overload protection. Additional features include low shutdown I , programmable soft start, precision reference, power-good indicator, and external clock synchronization. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 3: Device Comparison Table

    SNVSBK8A – OCTOBER 2020 – REVISED MARCH 2021 6 Device Comparison Table DEVICE OPTION MINIMUM PEAK CURRENT LIMIT MAXIMUM SW VOLTAGE LM5157-Q1 6.5 A 48 V (50-V abs max) LM51571-Q1 4.33 A Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 4: Pin Configuration And Functions

    MODE > 1 V or connect a 100-kΩ resistor between this pin and AGND during initial power up. Hiccup mode protection is disabled and spread spectrum is enabled. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 5 Exposed pad of the package. The exposed pad must be connected to AGND and the large ground — — copper plane to decrease thermal resistance. G = Ground, I = Input, O = Output, P = Power Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 6: Specifications

    Charged-device model (CDM), per AEC Q100-011 CDM ESD Classification Level C4B Corner pins ±750 AEC Q100-002 indicates that HBM stressing shall be in accordance with the ANSI/ESDA/JEDEC JS-001 specification. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 7: Recommended Operating Conditions

    = 220 kΩ VCC REGULATOR VCC regulation = 8 V, I = 18 mA 4.66 5.14 VCC-REG BIAS VCC- VCC UVLO threshold VCC rising 2.75 2.85 UVLO(RISING) Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 8 PGOOD PGOOD pulldown switch R 1-mA sinking Ω DSON Undervoltage threshold FB falling (referece to V UVTH Undervoltage threshold FB rising (referece to V POWER SWITCH Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 9 DS(ON) BIAS = 3.5 V mΩ BIAS Leakage current = 12 V 1200 THERMAL SHUTDOWN Thermal shutdown threshold Temperature rising °C Thermal shutdown hysteresis °C Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 10: Typical Characteristics

    Figure 8-1. BIAS Shutdown Current vs V BIAS Temperature Figure 8-3. BIAS Operating Current vs Temperature Figure 8-4. V vs V BIAS Figure 8-6. I vs Temperature Figure 8-5. V vs I Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 11 Figure 8-8. UVLO Threshold vs Temperature Figure 8-9. FB Reference vs Temperature Figure 8-10. Frequency vs RT Resistance Figure 8-11. Frequency vs Temperature Figure 8-12. Current Limit Threshold vs Temperature Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 12 Figure 8-14. Internal MOSFET Drain Source On- state Resistance vs Temperature Figure 8-15. Minimum On Time vs Frequency Figure 8-16. Maximum Duty Cycle Limit vs Frequency Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 13: Detailed Description

    Selectable hiccup mode overload protection protects the converter during prolonged current limit conditions. Additional features include the following: • Low shutdown I • Programmable soft start • Precision reference • Power good indicator • External clock synchronization Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 14: Functional Block Diagram

    RT regulator are operational, the SS pin is grounded, and there is no switching at the SW pin. UVLO SUPPLY ± UVLO UVLOT UVLOB /UVLO /SYNC VCC_EN ± Figure 9-1. Line UVLO and Enable Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 15 UVLO should be greater than delay more than 1.5 µs to start-up LOAD LOAD(TARGET) LOAD Figure 9-2. Boost Start-Up Waveforms Case 1: Start-Up by VCC UVLO, UVLO Toggle After Start-Up Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 16 UVLO resistor (R ) can be used to quickly raise the voltage at the UVLO pin when the 5- UVLOS μA hysteresis current turns on. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 17 (V ) must be greater than the regulation target of the external LDO, and the BIAS pin voltage must always be greater than 2.9 V. Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 18 TI recommends choosing the soft-start time long enough so that the converter can start up without going into an overcurrent state. See Section 9.3.11 for more detailed information. Figure 9-7 shows an implementation of primary side soft start in flyback topology. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 19 In order to minimize output voltage ripple caused by spread spectrum, duty cycle is modified on a cycle-by-cycle basis to maintain a nearly constant duty cycle when dithering is enabled (see Figure 9-9). Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 20 40 µs (typical). UVLO is in low logic state for more than SYNC 40 µs (typical). The device runs at f if clock pulses are provided after the device is enabled. SYNC Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 21 900 1000 1100 [kHz] SUby Figure 9-12. Required Duty Cycle to Start-Up by External Synchronization Clock SUPPLY UVLO/SYNC >0.7V SYNC Figure 9-13. UVLO, Standby, and Clock Synchronization (a) Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 22 The internal slope compensation ramp is added to the sensed switch current for the PWM operation, but no slope compensation ramp is added to the Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 23 Therefore, the minimum amount of slope compensation in boost topology must satisfy the following inequality: Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links:...
  • Page 24 The minimum COMP clamp is disabled when FB is connected to ground in flyback topology. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 25 (11) SUPPLY(MIN) LOAD SUPPLY(MAX) SUPPLY(MAX) where • is the maximum input current SUPPLY(MAX) • is the DC resistance of the inductor SYNC 1 0.1 MAX1 (12) Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 26: Device Functional Modes

    AGND pin or by programming the MODE pin voltage (370 mV ±10% or 620 mV ±10%) during initial power up. To switch the hiccup mode protection function, EN should be grounded for more than 60 µs, or VCC must be fully discharged. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 27: Application And Implementation

    Download these Quick Start Calculator for more information on loop response and component selection: • LM5157x Boost Quick Start Calculator • LM5157x Flyback Quick Start Calculator Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 28 2. Optimize the design for key parameters such as efficiency, footprint, and cost using the optimizer dial. 3. Compare the generated design with other possible solutions from Texas Instruments. The WEBENCH Power Designer provides a customized schematic along with a list of materials with real-time pricing and component availability.
  • Page 29 10.2.3 Application Curve = 9 V SUPPLY = 6 V SUPPLY = 4 V SUPPLY = 3 V SUPPLY Output Current (A) Figure 10-2. Efficiency versus Output Current Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 30: System Examples

    = Min 2.9 V SUPP LY = 12V LOAD BIAS 1-cell or 2-cell PGO OD Battery COMP UVLO From MCU PGND AGND MODE Figure 10-5. Emergency-Call/Boost On-Demand/Portable Speaker Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 31 Inducta nce shoul d b e b ig e nough to o perate in CCM SUPP LY BIAS From MCU UVLO COMP PGO OD PGND AGND MODE Figure 10-8. LiDAR Bias Supply 2 (CCM Operation) Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 32 Figure 10-9. Low-Cost Single String LED Driver = 5V/12V SUPP LY LOAD BIAS UVLO/SYNC PGND AGND PGO OD MODE COMP Optiona l P rimary-Side Soft-Start Figure 10-10. Secondary-Side Regulated Isolated Flyback Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 33 Figure 10-11. Primary-Side Regulated Multiple-Output Isolated Flyback/Isolated SEPIC = 5V/12V SUPP LY LOAD BIAS UVLO/SYNC PGND AGND To MCU System Power PGO OD MODE COMP Figure 10-12. Typical Non-Isolated Flyback Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 34: Power Supply Recommendations

    1.5 V. The impedance of the power supply and battery including cables must be low enough that an input current transient does not cause an excessive drop. Additional input ceramic capacitors can be required at the supply input of the converter. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 35: Layout

    • Add several vias under the exposed pad to help conduct heat away from the device. Connect the vias to a large ground plane on the bottom layer. Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback Product Folder Links:...
  • Page 36: Layout Examples

    PGO OD Connect to pull-up resistor COMP COMP Analog Ground Plane (Connect to EP via AGND pin) Connect UVLOT to V SUPPLY Figure 12-1. PCB Layout Example Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 37: Device And Documentation Support

    2. Optimize the design for key parameters such as efficiency, footprint, and cost using the optimizer dial. 3. Compare the generated design with other possible solutions from Texas Instruments. The WEBENCH Power Designer provides a customized schematic along with a list of materials with real-time pricing and component availability.
  • Page 38: Support Resources

    All trademarks are the property of their respective owners. 13.6 Electrostatic Discharge Caution This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage.
  • Page 39: Mechanical, Packaging, And Orderable Information

    This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback...
  • Page 40 2. This drawing is subject to change without notice. 3. The package thermal pad must be soldered to the printed circuit board for thermal and mechanical performance. www.ti.com Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 41 4224938/B 06/2019 NOTES: (continued) 4. This package is designed to be soldered to a thermal pad on the board. For more information, see Texas Instruments literature number SLUA271 (www.ti.com/lit/slua271). 5. Vias are optional depending on application, refer to device data sheet. If any vias are implemented, refer to their locations shown on this view.
  • Page 42 4224938/B 06/2019 NOTES: (continued) 6. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate design recommendations. www.ti.com Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5157-Q1 LM51571-Q1...
  • Page 43 PACKAGE OPTION ADDENDUM www.ti.com 6-Mar-2021 PACKAGING INFORMATION Orderable Device Status Package Type Package Pins Package Eco Plan Lead finish/ MSL Peak Temp Op Temp (°C) Device Marking Samples Drawing Ball material (4/5) LM51571QRTERQ1 ACTIVE WQFN 3000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 150 51571Q...
  • Page 44 PACKAGE OPTION ADDENDUM www.ti.com 6-Mar-2021 continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
  • Page 45 PACKAGE MATERIALS INFORMATION www.ti.com 6-Mar-2021 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Reel Reel Pin1 Type Drawing Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant (mm) W1 (mm) LM51571QRTERQ1 WQFN 3000 330.0 12.4 12.0 Pack Materials-Page 1...
  • Page 46 PACKAGE MATERIALS INFORMATION www.ti.com 6-Mar-2021 *All dimensions are nominal Device Package Type Package Drawing Pins Length (mm) Width (mm) Height (mm) LM51571QRTERQ1 WQFN 3000 367.0 367.0 35.0 Pack Materials-Page 2...
  • Page 48 PACKAGE OUTLINE RTE0016K WQFN - 0.8 mm max height SCALE 3.600 PLASTIC QUAD FLATPACK - NO LEAD 3.15 2.85 PIN 1 INDEX AREA 3.15 2.85 0.1 MIN (0.13) SECTION A-A A-A 40.000 TYPICAL SEATING PLANE 0.05 0.08 0.00 1.66 0.1 (0.2) TYP EXPOSED THERMAL PAD...
  • Page 49 4224938/B 06/2019 NOTES: (continued) 4. This package is designed to be soldered to a thermal pad on the board. For more information, see Texas Instruments literature number SLUA271 (www.ti.com/lit/slua271). 5. Vias are optional depending on application, refer to device data sheet. If any vias are implemented, refer to their locations shown on this view.
  • Page 50 EXAMPLE STENCIL DESIGN RTE0016K WQFN - 0.8 mm max height PLASTIC QUAD FLATPACK - NO LEAD ( 1.51) 16X (0.6) 16X (0.24) SYMM (2.8) 12X (0.5) METAL ALL AROUND SYMM (R0.05) TYP (2.8) SOLDER PASTE EXAMPLE BASED ON 0.125 mm THICK STENCIL EXPOSED PAD 17: 84% PRINTED SOLDER COVERAGE BY AREA UNDER PACKAGE SCALE:25X...
  • Page 51 TI products. TI’s provision of these resources does not expand or otherwise alter TI’s applicable warranties or warranty disclaimers for TI products.IMPORTANT NOTICE Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2021, Texas Instruments Incorporated...

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