Checking/Adjusting Fully Compressed Length Of Gearbox Shafts, Selector Drum; Checking/Adjusting Fully-Compressed Length Of Intermediate Shaft - BMW R 1200 C Repair Manual

23 4 762
0.2 (0.004 in)
23 4 763
A
23 4 761
1
Checking/adjusting fully compressed
length of gearbox shafts and selector
drum
Checking/adjusting fully-compressed length of
intermediate shaft
e
Caution:
To adjust and check the fully-compressed length,
measure deviation from zero as described below
and adjust with a shim washer.
Before each measurement, even if the shaft is not
being installed, make sure that the deep-groove ball
bearing is fully compressed.
•
Pull off the input-side deep-groove ball bearing
with universal puller, BMW No. 00 7 500.
•
Take off the spacing washer.
•
Insert zero gauge, BMW No. 23 4 763, into
measuring stand, BMW No. 23 4 761.
•
Secure dial gauge, BMW No. 23 4 762, in rear
mounting hole on measuring stand,
BMW No. 23 4 761, and set to 0.2 mm (0.008 in)
preload.
•
Using the dial gauge, zero to dimension "A" of
the zero gauge, BMW No. 23 4 763.
•
Remove the zero gauge from the measuring fix-
ture.
•
Place measuring disc, BMW No. 23 4 765, on
the intermediate shaft.
•
Place deep-groove ball bearing on measuring
disc.
•
Insert intermediate shaft in measuring stand.
23 4 765
2
•
Using dial gauge, measure deviation from zero of
dimension "B" at inner bearing race.
The deviation from zero is equivalent to the thick-
ness "C" of spacing washer (1).
•
Place a spacing washer (1) of the thickness just
determined on the inner bearing race and check
deviation from zero.
A = B + C
e
Caution:
The maximum permitted deviation from zero must
not be exceeded.
•
Remove the intermediate shaft from the measur-
ing fixture.
•
Take off spacing washer, the deep-groove ball
bearing and the measuring disc.
•
Place a spacing washer (1) of the determined
thickness on the intermediate shaft and press on
the deep-groove ball bearing.
Adjusting dimensions for intermediate shaft:
Maximum deviation
from zero ......... -0.05 mm (0.002 in) ... 0.00 mm/in
Fully-compressed
length......... 198.95...199.00 mm (7.833...7.835 in)
1
B
3
C
C230051
23.17