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Johnson Controls 5 J XN Series Installation Manual
Johnson Controls 5 J XN Series Installation Manual

Johnson Controls 5 J XN Series Installation Manual

R-410a 3-5 ton 60 hertz

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R-410A
SERIES 5 J**XN
3 - 5 Ton
60 Hertz
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation Safety Information. . . . . . . . . . . . . . . . . . . . . . . 5
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Rigging And Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Power And Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . 13
Field Installed Electric Heat. . . . . . . . . . . . . . . . . . . . . . . . 31
Options/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Economizer Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Dry Bulb Changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Single Enthalpy Changeover. . . . . . . . . . . . . . . . . . . . . . . 31
Dual Enthalpy Changeover . . . . . . . . . . . . . . . . . . . . . . . . 31
Auto. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1 J05 Thru 05XN Unit Limitations . . . . . . . . . . . . . . . . . . . . 6
2 Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 J05 Thru 05XN Unit Accessory Weights . . . . . . . . . . . . . . 8
4 J05 Thru 05XN Unit Clearances . . . . . . . . . . . . . . . . . . . 10
5 J05 Thru 05XN Utilities Entry . . . . . . . . . . . . . . . . . . . . . 11
6 Control Wire Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8 J05 Thru 05XN Physical Data . . . . . . . . . . . . . . . . . . . . . 29
9 Electric Heat Minimum Supply Air . . . . . . . . . . . . . . . . . . 31
1 J05 Thru 05XN Component Location . . . . . . . . . . . . . . . . 6
2 Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Unit 6 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Center of Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hood Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . 10
7 J05 Thru 05XN Disconnect Location . . . . . . . . . . . . . . . 10

TABLE OF CONTENTS

Free Cooling Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Power Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Checking Supply Air CFM . . . . . . . . . . . . . . . . . . . . . . . . . 43
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Sequence Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 44
No Outdoor Air Options . . . . . . . . . . . . . . . . . . . . . . . . . 44
Cooling Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . 45
Heating Sequence Of Operations . . . . . . . . . . . . . . . . . . . 46
Defrost Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Interval between Defrosts . . . . . . . . . . . . . . . . . . . . . . . 46
Forced Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Start-up (Cooling) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Normal Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Start-Up Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
LIST OF TABLES
12 J**XN Blower Performance Side Duct . . . . . . . . . . . . . . 40
13 J**XN Blower Performance Bottom Duct . . . . . . . . . . . . 41
14 Belt Drive RPM Selection . . . . . . . . . . . . . . . . . . . . . . . . 42
16 Power Exhaust Specifications . . . . . . . . . . . . . . . . . . . . 43
17 Additional Static Resistance . . . . . . . . . . . . . . . . . . . . . . 44
18 Electric Heat Limit Setting . . . . . . . . . . . . . . . . . . . . . . . . 47
19 Electric Heat Anticipator Setpoints . . . . . . . . . . . . . . . . . 47
20 Smart Equipment™ UCB Details . . . . . . . . . . . . . . . . . . 48
LIST OF FIGURES
9 J05 Thru 05XN Roof Curb . . . . . . . . . . . . . . . . . . . . . . . 11
10 Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
11 Compressor Restraining Bracket . . . . . . . . . . . . . . . . . . 13
12 Typical Field Control Wiring . . . . . . . . . . . . . . . . . . . . . . 15
13 SE-ECO1001-0 Economizer Controller . . . . . . . . . . . . . 33
14 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
15 Altitude/Temperature Correction Factors . . . . . . . . . . . . 38
16 Pressure Drop Across Coil . . . . . . . . . . . . . . . . . . . . . . . 44
17 Unit Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5188240-JIM-E-0620

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Summary of Contents for Johnson Controls 5 J XN Series

  • Page 1: Table Of Contents

    R-410A SERIES 5 J**XN 3 - 5 Ton 60 Hertz TABLE OF CONTENTS General ......... . 2 Free Cooling Operation.
  • Page 2: General

    5188240-JIM-E-0620 General Johnson Controls Model 5 J**XN units are single package heat pumps. These units are designed for outdoor installation on a Before performing service or maintenance operations on rooftop or slab. unit, turn off main power switch to unit. Electrical shock The units are completely assembled on rigid, permanently could cause personal injury.
  • Page 3 5188240-JIM-E-0620 Renewal Parts Contact your local Johnson Controls parts distribution center for authorized replacement parts. Improper installation may create a condition where the Approvals operation of the product could cause personal injury or property damage. Design certified by CSA as follows: For use as a heat pump only with or without field installed electric heat.
  • Page 4 5188240-JIM-E-0620 Nomenclature 3-5 Ton Johnson Controls Model Number Nomenclature A 2 A 1 Product Generation Nominal Cooling Capacity 1 = First Generation J03 = 3 Ton J04 = 4 Ton Cabinet Options J05 = 5 Ton A = Std Cabinet B = HDF(HingedFLTR/Tooless DR) Product Category &...
  • Page 5: Installation

    Ducted Systems @ 1-877-874-SERV for Canadian Electrical Code, CSA C22.1 guidance. Additional accessories may be needed for stable operation at temperatures below 30° F. Local plumbing and waste water codes Other applicable local codes. Johnson Controls Ducted Systems...
  • Page 6: Location

    Where a choice of location is possible, position the unit on either north or east side of building. Maintain level tolerance to 1/2” across the entire width and length of unit. Suitable for mounting on roof curb. Johnson Controls Ducted Systems...
  • Page 7: Rigging And Handling

    Refer to Table 4 for clearances required for construction, If a unit is to be installed on a roof curb other than a servicing, and proper unit operation. Johnson Controls roof curb, gasketing must be applied to all surfaces that come in contact with the unit underside.
  • Page 8: Weights And Dimensions

    Shipping Operating 38.3 18.75 38.2 18.4 38.6 Table 3: J05 Thru 05XN Unit Accessory Weights Weight (lbs.) Unit Accessory Shipping Operating Economizer Power Exhaust Electric Heat 1. Weight given is for the maximum heater size available (30KW). Johnson Controls Ducted Systems...
  • Page 9: J05 Thru 05Xn Heat Pump Front View Physical Dimensions

    5188240-JIM-E-0620 Figure 5: J05 Thru 05XN Heat Pump Front View Physical Dimensions Johnson Controls Ducted Systems...
  • Page 10: J05 Thru 05Xn Unit Clearances

    Unit with “Belt-Drive” Option outlet. NOTE: Units and ductwork are approved for zero clearance Figure 7: J05 Thru 05XN Disconnect Location to combustible materials when equipped with field installed electric heaters. Johnson Controls Ducted Systems...
  • Page 11: J05 Thru 05Xn Utilities Entry

    2” KO Power Wiring Bottom 1. Opening in the bottom to the unit can be located by the slice in the insulation. 2. Do not remove the 2” knockout ring. Figure 9: J05 Thru 05XN Roof Curb Johnson Controls Ducted Systems...
  • Page 12: Ductwork

    Units are shipped with compressor mountings which are Figure 10: Condensate Drain factory-adjusted and ready for operation. Units with scroll compressors have a shipping bracket which must be removed after the unit is set in place. See Figure 11. Johnson Controls Ducted Systems...
  • Page 13: Filters

    Voltage tolerances which must be maintained at the compressor terminals during starting and running conditions are indicated on the unit Rating Plate and Table 1. Johnson Controls Ducted Systems...
  • Page 14: Thermostat Wiring

    Wire Size Maximum Length necessary to change 3 phase motor rotation, swap A or L1 and C or L3 only. 18 AWG 150 Feet 1. From the unit to the thermostat and back to the unit. Johnson Controls Ducted Systems...
  • Page 15: Typical Field Control Wiring

    Jumper is required for any co of R, RC, or RH. OCC is an output from the thermostat to indicate the Occupied X is an input to the thermostat to display Error Status condi ons. Figure 12: Typical Field Control Wiring Johnson Controls Ducted Systems...
  • Page 16: Electrical Data

    35.5 42.2 230-3-60 11.2 17.5 10.6 25.5 51.5 15.9 38.2 67.4 21.2 83.3 NONE 460-3-60 5.5 43.2 10.1 12.1 13.6 16.4 30.2 19.5 23.5 39.1 NONE 10.6 10.2 575-3-60 3.8 15.9 15.3 26.4 21.2 20.4 32.8 Johnson Controls Ducted Systems...
  • Page 17 230-3-60 13.7 83.1 21.4 10.6 25.5 56.1 15.9 38.2 21.2 NONE 11.3 21.5 460-3-60 6.2 10.1 12.1 26.4 13.6 16.4 31.7 19.5 23.5 40.6 NONE 10.6 10.2 21.8 575-3-60 4.8 15.9 15.3 28.1 21.2 20.4 34.5 Johnson Controls Ducted Systems...
  • Page 18 19.5 23.5 41.8 28.8 34.6 55.8 NONE 10.6 10.2 22.6 575-3-60 5.5 38.9 15.9 15.3 21.2 20.4 35.4 30.4 29.3 46.5 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Ducted Systems...
  • Page 19 230-3-60 13.7 83.1 21.4 10.6 25.5 56.1 15.9 38.2 21.2 NONE 11.3 21.5 460-3-60 6.2 10.1 12.1 26.4 13.6 16.4 31.7 19.5 23.5 40.6 NONE 10.6 10.2 21.8 575-3-60 4.8 15.9 15.3 28.1 21.2 20.4 34.5 Johnson Controls Ducted Systems...
  • Page 20 42.9 28.8 34.6 56.9 NONE 10.2 10.6 10.2 22.9 575-3-60 5.5 38.9 15.9 15.3 29.3 21.2 20.4 35.7 30.4 29.3 46.8 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Ducted Systems...
  • Page 21 88.3 145.3 (4.0) NONE 27.5 11.1 41.4 15.5 208-3-60 13.7 83.1 21.4 22.2 55.3 11.9 68.8 15.9 44.1 82.7 NONE 27.5 12.7 43.5 50.1 230-3-60 13.7 83.1 21.4 10.6 25.5 59.4 15.9 38.2 75.3 21.2 91.3 Johnson Controls Ducted Systems...
  • Page 22 44.1 86.2 22.2 61.6 108.1 NONE 12.7 53.6 230-3-60 16.5 25.8 10.6 25.5 62.9 15.9 38.2 78.8 21.2 94.8 29.6 71.2 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Ducted Systems...
  • Page 23 230-3-60 13.7 83.1 21.4 10.6 25.5 66.1 15.9 38.2 21.2 NONE 16.3 26.5 460-3-60 6.2 10.1 12.1 31.4 13.6 16.4 36.7 19.5 23.5 45.6 NONE 10.6 10.2 25.8 575-3-60 4.8 15.9 15.3 32.1 21.2 20.4 38.5 Johnson Controls Ducted Systems...
  • Page 24 23.5 46.8 28.8 34.6 60.8 NONE 13.9 10.6 10.2 26.6 575-3-60 5.5 38.9 15.9 15.3 21.2 20.4 39.4 30.4 29.3 50.5 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Ducted Systems...
  • Page 25 230-3-60 11.2 17.5 10.6 25.5 61.5 15.9 38.2 77.4 21.2 93.3 NONE 14.8 460-3-60 5.5 43.2 10.1 12.1 13.6 16.4 35.2 19.5 23.5 44.1 NONE 11.3 10.6 10.2 24.1 575-3-60 3.8 15.9 15.3 30.5 21.2 20.4 36.8 Johnson Controls Ducted Systems...
  • Page 26 47.9 28.8 34.6 61.9 NONE 14.2 10.6 10.2 26.9 575-3-60 5.5 38.9 15.9 15.3 33.3 21.2 20.4 39.7 30.4 29.3 50.8 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Ducted Systems...
  • Page 27 88.3 155.3 (4.0) NONE 37.5 11.1 51.4 15.5 208-3-60 13.7 83.1 21.4 22.2 65.3 11.9 78.8 15.9 44.1 92.7 NONE 37.5 12.7 53.5 60.1 230-3-60 13.7 83.1 21.4 10.6 25.5 69.4 15.9 38.2 85.3 21.2 101.3 Johnson Controls Ducted Systems...
  • Page 28 44.1 96.2 22.2 61.6 118.1 NONE 12.7 63.6 230-3-60 16.5 25.8 10.6 25.5 72.9 15.9 38.2 88.8 21.2 104.8 29.6 71.2 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Ducted Systems...
  • Page 29: J05 Thru 05Xn Physical Data

    Fins per inch Tube diameter Split-face Circuitry Type Split-face Split-face Refrigerant control EVAPORATOR COIL DATA 5.06 Face area (Sq. Ft.) 5.06 5.06 Rows Fins per inch 0.375 Tube diameter 0.375 0.375 Split-face Circuitry Type Split-face Split-face Refrigerant control Johnson Controls Ducted Systems...
  • Page 30 15" x 20" x 1" or 2" 14" x 25" x 1" or 2" 1. 2-Speed Scroll Compressor 2. ECM O. D. Fan Motor 3. I. D. Fan Motor with VFD 4. Only available On 208/230 Volt Models Johnson Controls Ducted Systems...
  • Page 31: Field Installed Electric Heat

    For dual enthalpy economizer operation, the outside air system both set-points should be set to the same value. enthalpy must be lower than the return air enthalpy by 1 btu/lb AND the outside air temperature is no greater than the RAT plus 9°F. Johnson Controls Ducted Systems...
  • Page 32: Auto

    Economizer Damper Position For Exhaust Fan On. dampers continue to modulate to control the supply air temperature to the Economizer Setpoint. c. De-energizes exhaust fan when economizer output is below the Economizer Damper Position for Exhaust Fan Johnson Controls Ducted Systems...
  • Page 33: Smart Equipment™ Economizer Board Details

    Negative of the SA BUS communication Common for SA BUS power and circuit to the UCB. Through the unit wiring harness, may continue communication circuits on to the 4-stage board and/or fault detection & diagnostics board Johnson Controls Ducted Systems...
  • Page 34 24V~ IN Pin connections at right on upper edge of economizer board 24 VAC common connection to power the economizer board. 24 VAC transformer Common referenced to Connects through circuit traces to C/COM terminals and pins cabinet ground distributed on the economizer board. Johnson Controls Ducted Systems...
  • Page 35 Connects through circuit trace to 24V~ IN pin HOT sensor BldgPres parameter reports input status (-.250-.250”/w/-.062- BLDG 0-5 VDC positive input from the Building .062kPa). Used for modulating power exhaust functions when PRES Pressure sensor ExFType selection is Modulating Damper or Variable Frequency Fan. Johnson Controls Ducted Systems...
  • Page 36: Blower Rotation

    Check for proper supply air blower rotation. If the blower is level, the scroll is misphased.) rotating backwards, the line voltage at the unit point of power connection is misphased (See ‘PHASING’). Johnson Controls Ducted Systems...
  • Page 37: Belt Adjustment

    Check the belt tension at least two times during the first 24 hours of operation. Any retensioning should fall between the min. and max. deflection force values. 5. After adjusting re-tighten nuts (A). Johnson Controls Ducted Systems...
  • Page 38: Altitude/Temperature Correction Factors

    This value must be corrected for elevation. Example 2: A system, located at 5,000 feet of elevation, is to deliver 1,400 CFM at a static pressure of 1.5". Use the unit BHP at 5,000 ft. = 0.7 x .832 = 0.58 Johnson Controls Ducted Systems...
  • Page 39 5 Turns 4 Turns 3 Turns 2 Turns 1 Turn Fully Model (Tons) Sheave Sheave Open Open Open Open Open Closed 1.73 1VL44 AK56 1060 1130 1195 1260 1VP56 AK56 1325 1395 1460 1525 1590 1660 Johnson Controls Ducted Systems...
  • Page 40: Xn Blower Performance Side Duct

    1. Blower performance includes 1” filters. See STATIC RESISTANCE table for additional applications. 2. See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP. 3. kW = BHP x 0.932. 4. Field Supplied Drive. Johnson Controls Ducted Systems...
  • Page 41: Xn Blower Performance Bottom Duct

    1. Blower performance includes 1” filters. See STATIC RESISTANCE table for additional applications. 2. See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP. 3. kW = BHP x 0.932. Johnson Controls Ducted Systems...
  • Page 42: Belt Drive Rpm Selection

    1009 1075 1146 1212 1278 J**XN 1.73 1VP56 AK61 1227 1288 1349 1409 1475 1536 1.73 1VL44 AK56 1009 1075 1146 1212 1278 J**XN 1VP56 AK56 1343 1414 1480 1546 1612 1683 * Field Option Sheave. Johnson Controls Ducted Systems...
  • Page 43: Checking Supply Air Cfm

    Start the supply air blower motor. Adjust the resistances in both the supply and the return air duct systems to balance the air NOTE: De-energize the compressors before taking any test distribution throughout the conditioned space. The job measurements to assure a dry indoor coil. Johnson Controls Ducted Systems...
  • Page 44: Operation

    When the thermostat calls for cooling, the low-voltage control Heating always takes priority. circuit from “R” to “Y1” and “G” is completed. The compressor and Johnson Controls Ducted Systems...
  • Page 45: Cooling Operation Errors

    This system operation is the same as the units with no outdoor To determine when to operate in low ambient mode, the UCB air options with one exception. When the “R” to “G” circuit is has an Outdoor Air Temperature Sensor (OAT) with a low Johnson Controls Ducted Systems...
  • Page 46: Heating Sequence Of Operations

    40 minutes after the initiation of the previous defrost. After this inhibit time has expired, temperature conditions must call for defrost continuously for 4- 1/2 minutes before another defrost cycle is initiated. A temperature inhibit Johnson Controls Ducted Systems...
  • Page 47: Electric Heat Anticipator Setpoints

    Remove the call for cooling, by raising thermostat setting higher Compressor will energize after the built-in time delay (five than the conditioned space temperature. This resets any minutes). pressure or evaporator low limit error messages. Johnson Controls Ducted Systems...
  • Page 48: Smart Equipment™ Control Board Navigation Components

    Limit, 24 VAC power and shutdown connections from unit wiring harness at left on upper edge of UCB Monitored 24 VAC input through heat section limit If voltage is absent, indicating the heat section is over- LIMIT switch(es) temperature, the UCB will bring on the indoor blower Johnson Controls Ducted Systems...
  • Page 49 (polarity, addressing, etc.) or a firmware error (likely correctable with re-loading from USB flash drive) Green UCB SA bus communication transmission Lit/flickering indicates UCB SA bus communication is currently SA BUS indicator active, off indicates the UCB is awaiting SA bus communication Johnson Controls Ducted Systems...
  • Page 50 DFS (upper pin) 24 VAC hot return from Dirty Filter Switch during indoor blower operation initiates a notification alarm DFS (lower pin) 24 VAC hot out for Dirty Filter Switch Connects through circuit trace to the R terminal Johnson Controls Ducted Systems...
  • Page 51 Not effective for one stage compressor UCBs. If demand is present and permissions allow compressor 2 operation; output 24 VAC hot output for compressor 2 with compressor cooling, comfort ventilation cooling or heat pump heating demands Johnson Controls Ducted Systems...
  • Page 52 1.5 to 3.5 volts reading to C; at least 0.25 volts lower – Communication for SA BUS devices than +) SA BUS communication circuit to optional economizer board, 4-stage board, fault detection & diagnostics board, netstat and/or Multi Touch gateway Johnson Controls Ducted Systems...
  • Page 53 Green communication board Isolated Power Lit indicates the UCB is supplying power to the communication ISO PWR indicator sub-board 1. When wiring unit and other devices using the SA Bus and FC Bus, see Table 21. Johnson Controls Ducted Systems...
  • Page 54: Cable For Fc Buses And Sa Buses In Order Of Preference

    Indoor Blower Motor and Drive - The indoor blower motor NOTE: Exercise care when cleaning the coil so that the coil fins features ball bearings that do not require periodic lubrication. are not damaged. Johnson Controls Ducted Systems...
  • Page 55: Start-Up Sheet

    5188240-JIM-E-0620 Start-Up Sheet Johnson Controls Ducted Systems...
  • Page 56 5188240-JIM-E-0620 Johnson Controls Ducted Systems...
  • Page 57 5188240-JIM-E-0620 Johnson Controls Ducted Systems...
  • Page 58 5188240-JIM-E-0620 Johnson Controls Ducted Systems...
  • Page 59 5188240-JIM-E-0620 Johnson Controls Ducted Systems...
  • Page 60 Subject to change without notice. Printed in U.S.A. 5188240-JIM-E-0620 Copyright © 2020 by Johnson Controls, Inc. All rights reserved. Supersedes: 5188240-JIM-D-0518 York International Corporation 5005 York Drive Norman, OK 73069...

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