Johnson Controls (H,Y)VAHP072(3,4)1CW Engineering Manual
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Johnson Controls (H,Y)VAHP072(3,4)1CW Engineering Manual

Johnson Controls (H,Y)VAHP072(3,4)1CW Engineering Manual

Inverter-driven multi-split system
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ENGINEERING MANUAL
INVERTER-DRIVEN MULTI-SPLIT SYSTEM
HEAT PUMP AIR CONDITIONERS
Technical Catalog for Outdoor Unit
Engineering Manual
< Outdoor Units
(H,Y)VAHP072(3,4)1CW
(H,Y)VAHP096(3,4)1CW
(H,Y)VAHP144(3,4)1CW
(H,Y)VAHP168(3,4)1CW
(H,Y)VAHP192(3,4)1CW
(H,Y)VAHP288(3,4)1CW
(Low Ambient VRF Heat Pump)
TC-16006
>

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Summary of Contents for Johnson Controls (H,Y)VAHP072(3,4)1CW

  • Page 1 ENGINEERING MANUAL INVERTER-DRIVEN MULTI-SPLIT SYSTEM HEAT PUMP AIR CONDITIONERS Technical Catalog for Outdoor Unit Engineering Manual < Outdoor Units (Low Ambient VRF Heat Pump) > (H,Y)VAHP072(3,4)1CW (H,Y)VAHP096(3,4)1CW (H,Y)VAHP144(3,4)1CW (H,Y)VAHP168(3,4)1CW (H,Y)VAHP192(3,4)1CW (H,Y)VAHP288(3,4)1CW TC-16006...
  • Page 3 IMPORTANT NOTICE AND SAFETY SUMMARY 1. Introduction This Engineering Manual concentrates on the Low Ambient VRF Heat Pump Outdoor Unit. Read this manual carefully before performing installations or operations. This manual should be considered as a permanent part of the air conditioning equipment and should remain with the air conditioning equipment.
  • Page 4 Take the following precautions to reduce the risk of property damage. Be careful that moisture, dust, or variant refrigerant compounds not enter the refrigerant cycle during installation work. Foreign matter could damage internal components or cause blockages. Do not install this unit in any place where silicon gases can coalesce. If the silicon gas molecules could run inside of the electrical box, possibly causing electrical failures.
  • Page 5 Installation Precautions To reduce the risk of serious injury or death, the following installation precautions must be followed. When installing the unit into… construct a strong wood or metal frame to provide added support. A room: Properly insulate any refrigerant tubing run inside a room to prevent “sweating” that can Damp or uneven areas: Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the unit to prevent water damage and abnormal vibration.
  • Page 6 Refrigerant Precautions To reduce the risk of serious injury or death, the following refrigerant precautions must be followed. have been approved for use in the countries or markets they serve. The refrigerant used in this unit the warranty and will increase the potential risk of injury or death. If installed in a small room, take measures to prevent the refrigerant from exceeding the maximum allowable concentration in the event that refrigerant gases should escape.
  • Page 7 Electrical Precautions explosion resulting in serious injury or death. Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause serious injury or death. Perform all electrical work in strict accordance with this installation and maintenance manual and all the relevant regulatory standards.

  • Page 8: Table Of Contents

    - CONTENTS - ..................i 1. Introduction ..............................i ........................i 1. General Information (Features) ........................1-1 2. Outdoor Units ............................. 2-1 2.1 Unit Nomenclature ..........................2-1 2.2 Line-up .............................. 2-2 2.3 General Data ............................. 2-3 2.4 Dimensional Data and Weights ......................2-9 2.4.1 Overall Dimensional and Weight Data ..................
  • Page 9 - CONTENTS - 3. Optional Parts ............................3-1 3.1 Line Up .............................. 3-1 3.2 Outdoor Unit ............................3-2 ..................... 3-2 3.2.2 Protection Net .......................... 3-3 ......................3-4 3.3 Piping Connection Kit ........................3-10 3.3.1 Piping Connection Kit ......................3-12 3.3.2 Multi-Kit (Line Branch) ......................
  • Page 10 viii TC-16006...

  • Page 11: General Information (Features)

    1. General Informations (Features) Low Ambient VRF Air Conditioners Johnson Controls has developed Variable Refrigerant Flow (VRF) air conditioners. Johnson Controls currently introduces a Low Ambient VRF Heat Pump Outdoor Unit that realizes highly- scroll compressor and improving defrosting function. High Heating Performance Provide 100% Heating Capacity Even Under Low Ambient Temperature Conditions High heating operation is available under the ambient temp.
  • Page 12 FEATURES Improved Defrosting Function Sensor Function for Frost Formation on Coil The newly-adopted sensor function detects frost formation on the coil. the defrosting operation is decreased. The interval for defrosting can be extended approximately to a maximum of 250 minutes. Current Heating Heating...
  • Page 13 FEATURES Various indoor units can be selected depending on the installation location, shape of air outlet and interior. Ducted (High Static) Ducted (Medium Static) Ducted Ducted (Slim) Ducted (EconoFresh) DOAS Non- Ducted Ceiling Suspended Floor Exposed Floor Concealed : Available NOTE: TC-16006...
  • Page 14 FEATURES Energy-Saving Improvement through Schedule Setting of “Self-Demand Function” conforming to an operating environment and individual needs. Self-Demand Function: Saves capacity so as not to exceed demand current control based on the electric power data detected. < Self-Demand Function > Excessive power supply consumption Outdoor Unit Reference Power...
  • Page 15 FEATURES Flexibility of Facility Design Height difference between the outdoor units and indoor units and the height difference between the indoor units are changed as shown below. Height Difference between < 164.1 ft Outdoor Unit is Higher (< 50m) < 98.4 ft (<...
  • Page 16 FEATURES Wide Operation Range This unit has been designed for cooling operations under low ambient temperatures down to 14°F (-10°C) 3), 4) This wide temperature range enables cooling even in winter in buildings with high internal heat resulting from lighting, people, and machines, particularly in areas such as shops, lecture rooms, and data processing areas.
  • Page 17 FEATURES Backup Operation Function for Emergency failure occurs. The wired controller starts an emergency operation after an alarm occurrence. Even if one unit fails, the other can be operated continuously. Compressor Compressor Compressor Failed Outdoor Unit NOTE: 2: Do not perform an emergency operation for more than eight hours. Doing so may damage the unit. Refer to the following.
  • Page 18 FEATURES Rotation Operation Function for Outdoor Unit Regulating the operation time of each outdoor unit leads to a compressor load reduction. Therefore, there is improved function of the outdoor unit. Last Time One (1) Unit Two (2) Units Three (3) Units Operation Operation Operation...
  • Page 19 FEATURES Installation Transportation and Handling Using Elevator An elevator can be used to transport the base unit. < Elevator > Capacity: Maximum of 11 persons. TC-16006...
  • Page 20 FEATURES Balcony Building Installation of outdoor units to each floor. < When Open Space is Louver > < When Open Space is Wall > Ceiling Ceiling Wall Air Outlet Duct Kit ( Wall Air Outlet Duct Kit ( (Field-Supplied) (Field-Supplied) Duct (Field-Supplied) The recommended...
  • Page 21 FEATURES Corresponds to H-LINK II System refrigerant groups and a maximum 160 indoor units can be controlled by only one central control device < System Example > Outdoor Units ( Max. 64 Refrigerant Group) Indoor Units ( Max. Connectable Q'ty: 160) Central Control Device : Control Line outdoor unit for up to 64 refrigerant systems, and to connect wires for all indoor units and outdoor units.

  • Page 23: Outdoor Units

    OUTDOOR UNITS 2. Outdoor Units 2.1 Unit Nomenclature 1 CW A = Air Source 072 = 72 MBH 096 = 96 MBH 144 = 144 MBH 168 = 168 MBH 192 = 192 MBH 288 = 288 MBH B = R410A CW = Low Ambient TC-16006...
  • Page 24 OUTDOOR UNITS Voltage 72 + 72 208/230V 96 + 72 96 + 96 96 + 96 + 96 72 + 72 460V 96 + 72 96 + 96 96 + 96 + 96 < 208/230V > Combination < 460V > Combination TC-16006...
  • Page 25 OUTDOOR UNITS Unit B Unit C F WB C WB F WB C WB Weight Connection Ratio Heat Exchanger Airflow Rate /min Electrical Refrigerant Main Refrigerant Cooling Heating TC-16006...
  • Page 26 OUTDOOR UNITS Unit C F WB C WB F WB C WB Weight Connection Ratio Heat Exchanger 3.2 4 +3.0 2 3.2 4 +3.0 2 3.2 4 +3.0 2 Airflow Rate /min Electrical Refrigerant Main Refrigerant Heating Cooling TC-16006...
  • Page 27 OUTDOOR UNITS F WB C WB F WB C WB Weight Connection Ratio Heat Exchanger 3.2 4 +3.0 2 Airflow Rate /min Electrical Refrigerant Main Refrigerant Heating Cooling TC-16006...
  • Page 28 OUTDOOR UNITS Unit B Unit C F WB C WB F WB C WB Weight Connection Ratio Heat Exchanger Airflow Rate /min Electrical Refrigerant Main Refrigerant Heating Cooling TC-16006...
  • Page 29 OUTDOOR UNITS Unit C F WB C WB F WB C WB Weight Connection Ratio Heat Exchanger 3.2 4 +3.0 2 3.2 4 +3.0 2 3.2 4 +3.0 2 Airflow Rate /min Electrical Refrigerant Main Refrigerant Heating Cooling TC-16006...
  • Page 30 OUTDOOR UNITS F WB C WB F WB C WB Weight Connection Ratio Heat Exchanger 3.2 4 +3.0 2 Airflow Rate /min Electrical Refrigerant Main Refrigerant Heating Cooling TC-16006...
  • Page 31 OUTDOOR UNITS < 208/230V > < 460V > Height Weight Height Weight 68-1/8 48-1/8 31-1/4 68-1/8 48-1/8 31-1/4 68-1/8 48-1/8 31-1/4 68-1/8 48-1/8 31-1/4 68-1/8 31-1/4 1398 68-1/8 31-1/4 68-1/8 31-1/4 1398 68-1/8 31-1/4 68-1/8 31-1/4 1398 68-1/8 31-1/4 68-1/8 31-1/4 2097 68-1/8...
  • Page 32 OUTDOOR UNITS 2-10 TC-16006...
  • Page 33 OUTDOOR UNITS 2-11 TC-16006...
  • Page 34 OUTDOOR UNITS 2-12 TC-16006...
  • Page 35 OUTDOOR UNITS Part Name Part Name Heat Exchanger Electrical Control Box 1 Fan Motor Electrical Control Box 2 Accumulator 2-13 TC-16006...
  • Page 36 OUTDOOR UNITS Part Name Part Name Heat Exchanger Electrical Control Box 1 Electrical Control Box 2 Fan Motor Accumulator 2-14 TC-16006...
  • Page 37 OUTDOOR UNITS Number of Tube/Coil Material Aluminum Number of Coil/Unit Number/Unit 6884 6884 Nominal Airflow Tube Material 3+3+3 Number of Tube/Coil 204+204 204+204 204+204 204+204+204 Material Aluminum Number of Coil/Unit Number/Unit Nominal Airflow 6884+6884 6884+6884 6884+6884 6884+6884+6884 660+660 660+660 660+660 660+660+660 E+E+E TC-16006...
  • Page 38 OUTDOOR UNITS maintenance. (Unit: inch) Min. 59-1/16 Front Rear Side Side 19-11/16 30-1/8 Min. 19-11/16 + h2/2 Min. 11-13/16 + h1/2 < Side View > 2-16 TC-16006...
  • Page 39 OUTDOOR UNITS (Unit: inch) No limit for No limit for No limit for side wall height. side wall height. side wall height. Min. 11-13/16 Min. 11-13/16 Min. 11-13/16 (Rear Side Space) (Rear Side Space) (Rear Side Space) Min. 7-7/8 Min. 13/32 Front Side Front Side Front Side...
  • Page 40 OUTDOOR UNITS (Unit: inch) No limit for side wall height. Min. 11-13/16 + h1/2 Min. 7-7/8 Min. 7-7/8 ▼ No limit for side wall height. Min. 31-1/2 Front Side Open Min. 19-11/16 + h2/2 <Top View> (Unit: inch) Min. 11-13/16 + h1/2 Min.
  • Page 41 OUTDOOR UNITS < 208/230V > Net Weight 20-7/8 22-13/16 48-1/8 31-1/4 68-1/8 < 460V > Net Weight 19-11/16 11-13/16 48-1/8 31-1/4 68-1/8 2-19 TC-16006...
  • Page 42 OUTDOOR UNITS < 208/230V > Unit Main Fan Motor Power Voltage Max. Min. 24.2+28.8 70/60 172/182 /22+26 24.2+28.8 70/60 172/182 /22+26 70+70 24.2+28.8+24.2+28.8 220/229 1.2+1.2 /46+46 /60+60 /22+26+22+26 208/230 70+70 24.2+28.8+24.2+28.8 220/229 1.2+1.2 /46+46 /60+60 /22+26+22+26 70+70 24.2+28.8+24.2+28.8 220/229 1.2+1.2 /46+46 /60+60 /22+26+22+26...
  • Page 43 OUTDOOR UNITS 2-21 TC-16006...
  • Page 44 OUTDOOR UNITS 2-22 TC-16006...
  • Page 45 OUTDOOR UNITS 2-23 TC-16006...
  • Page 46 OUTDOOR UNITS Control All of the Total I.U. Total I.U. Heat Exchanger Heat Exchanger <Cooling Setting> I.U. Heat Exchanger SH of I.U. heat exchanger SH. I.U. Heat I.U. Heat Exchanger SH Exchanger SH <Heating Setting> <Heating Setting> Heat Exchanger of I.U. heat exchanger SH. Control I.U.
  • Page 47 OUTDOOR UNITS Outdoor Unit A Outdoor Unit B Inverter Compressor Inverter Compressor Fixed Speed Compressor Fixed Speed Compressor Next Time Outdoor Unit A Outdoor Unit B Outdoor Unit C Inverter Compressor Inverter Compressor Inverter Compressor Fixed Speed Compressor Fixed Speed Compressor Fixed Speed Compressor Next Time TC-16006...
  • Page 48 OUTDOOR UNITS Compressor 1 (One) Inverter + Operation 1 (One) Fixed Speed Comp. Status 1 (One) Inverter Comp. Frequency of Inverter Comp. (Hz) Target Frequency (Hz) 2 (Two) Inverter + 2 (Two) Fixed Speed Comp. 2 (Two) Inverter + Compressor 1 (One) Fixed Speed Comp.
  • Page 49 OUTDOOR UNITS (Example: Combination of Base Units, (H,Y)VAHP072, 096B(3,4)1CW + Indoor Unit) Multiple Signals to Communication Circuit of Combination Outdoor Unit Single Signal Thermistor for Inlet Air Thermistor of Outlet Air Operation Signal Thermistor for Ambient Temperature “TA” (THM7) Thermistor for Gas Pipe Discharge Gas Thermistor “TD1”...
  • Page 50 OUTDOOR UNITS I.U.: Indoor Unit O.U.: Outdoor Unit Auto - louver only for Indoor Unit 0 Reset with Auto-Louver Start of Communication between Power to Power to I.U. and O.U. I.U.: ON I.U. PCB: ON Start of Communication between I.U. and Wired Controller (Higher than Activation Level) Float Switch...
  • Page 51 OUTDOOR UNITS I.U.: Indoor Unit Start of Auto-Louver Press only for Decorative Panel AUTO-LOUVER < Alternately > or Indoor Unit Switch with Auto-Louver Stop of Auto-Louver Press RUN/STOP Switch After 3 min. MD : Operation: OFF 20 sec. for Unit with Drain Pump MIF Operation : OFF RUN indicator: OFF, COOL, Set Fan Speed and Set Temp.
  • Page 52 OUTDOOR UNITS I.U.: Indoor Unit O.U.: Outdoor Unit Auto - louver only for Indoor Unit 0 Reset with Auto-Louver Start of Communication between Power to I.U. and O.U. Power to I.U. PCB: ON Start of Communication between I.U.: ON I.U. and Wired Controller (Higher than Activation Level) Float Switch MD Operation: ON...
  • Page 53 OUTDOOR UNITS I.U.: Indoor Unit Start of Auto-Louver Press only for Decorative Panel AUTO-LOUVER < Alternately > or Indoor Unit Switch with Auto-Louver Stop of Auto-Louver Press RUN/STOP Switch After 3 min. MD Operation: OFF 20 sec. for Unit with Drain Pump MIF Operation: OFF RUN Indicator: OFF, COOL, Set Fan Speed and Set Temp.
  • Page 54 OUTDOOR UNITS I.U.: Indoor Unit O.U.: Outdoor Unit Start of Communication between Power to Power to I.U. and O.U. I.U.: ON I.U. PCB: ON Start of Communication between I.U. and Wired Controller Auto - louver only for Indoor Unit 0 Reset with Auto-Louver Operation Mode HEAT Indication...

  • Page 55: Outdoor Units

    OUTDOOR UNITS I.U.: Indoor Unit O.U. Outdoor Unit Start of Auto-Louver Press only for Decorative Panel Auto-Louver < Alternately > or Indoor Unit Switch with Auto-Louver Stop of Auto-Louver Press RUN/STOP Switch I.U. Air < 122°F (50°C) Indoor Fan Motor MIF : OFF Outlet Temp.
  • Page 56 OUTDOOR UNITS Heating Operation Heating Operation Time 30 minutes or Above Evaporating Temperature (Te) Evaporating Temperature (Te) at Heat Exchanger is at Heat Exchanger is Temperature Condition under Temperature Condition under Starting Defrosting Operation or Below Starting Defrosting Operation or Below Outdoor Fan Power is increased 110% Hot Gas Bypass Reverse Cycle Defrosting Operation...
  • Page 57 OUTDOOR UNITS Protection Control Without > 10.0 < > 10.0 < 9.0 < Control Value > TC-16006...
  • Page 58 OUTDOOR UNITS Cooling Heating < P2 < P3 > < > < > < 208/230V > 44.0 47.0 < 460V > 21.0 22.0 2-36 TC-16006...
  • Page 59 OUTDOOR UNITS > < > < > < < > > 2-37 TC-16006...
  • Page 60 OUTDOOR UNITS > > 2-38 TC-16006...
  • Page 61 OUTDOOR UNITS the following. Prohibition Prohibition of Protection Control Function < < < < 2-39 TC-16006...
  • Page 62 OUTDOOR UNITS Protection Control Cut-In ºF ºF for 10min for 10min 208V Control 230V Breaker ºF ºF for 10min for 10min For Fan Motor Protection Control Cut-In Breaker 30.0 30.0 ºF ºF for 10min for 10min ºF ºF for 10min for 10min For Fan Motor Breaker...

  • Page 63: Electrical Wiring Diagram

    OUTDOOR UNITS 2.11.5 Electrical Wiring Diagram (1) 208/230V 60Hz MODEL: (H,Y)VAHP072B31CW and (H,Y)VAHP096B31CW 2-41 TC-16006...
  • Page 64 OUTDOOR UNITS (2) 460V 60Hz MODEL: (H,Y)VAHP072B41CW and (H,Y)VAHP096B41CW 2-42 TC-16006...

  • Page 65: Operation Range

    OUTDOOR UNITS 2.12 Operation Range This unit has been designed for cooling operations under low ambient temperatures down to 14°F (-10°C) 3), 4) This wide temperature range enables cooling even in winter in buildings with high internal heat resulting from lighting, people, and machines, particularly in areas such as shops, lecture rooms, and data processing areas.

  • Page 66: Combinations Of Indoor Units And Outdoor Units

    OUTDOOR UNITS 2.13 Combinations of Indoor Units and Outdoor Units Table 2.1 Indoor Unit Type List Capacity (MBH) Indoor Unit Type Ducted (High Static) (H,Y)IDH_B21S Ducted (Medium Static) (H,Y)IDM_B21S Ducted Ducted (Slim) (H,Y)IDS_B21S Ducted (EconoFresh) (H,Y)IDM_B21E DOAS (H,Y)DOA_B21S Ceiling-Mounted 4-Way Cassette (H,Y)IC4_B21S Ceiling-Mounted 4-Way Cassette Mini (H,Y)ICM_B21S Ceiling-Mounted 2-Way Cassette...

  • Page 67: Piping Work

    OUTDOOR UNITS 2.14 Piping Work 2.14.1 Piping Work Conditions Comply with the following when installing the unit. [ Example ] Upstream Side < For two and three units combination > Outdoor Outdoor Outdoor Unit Unit Unit Indoor Unit Side Piping Piping Connection Kit 1 Connection Kit 2...
  • Page 68 OUTDOOR UNITS Allowable Piping Length < the recommended > the recommended Item Mark number of connected number of connected indoor unit indoor unit Total Piping Length < 1,640 ft (500m) < 984 ft (300m) Actual Length < 541 ft (165m) <...
  • Page 69 OUTDOOR UNITS In the following instances, there is no limit to the number of main piping branches. (Example 1) : Installation with Main Piping Branch ( ) 90m). (1) If the pipe length L2 is over 131.2 ft (40m), the size of gas and liquid pipes “b and c” or “g and h” should be selected according to Table (see Section 2.14.3), “Diameter of Pipe after First Branch”.
  • Page 70 OUTDOOR UNITS A header branch can be used with a line branch at the three pipes segment and two pipes segment. A header branch can also be used after the second branch. Do not connect a line branch to a header branch to the farthest indoor unit is within 131.2 ft (40m).

  • Page 71: Multi-Kit Connection

    OUTDOOR UNITS 2.14.2 Multi-Kit Connection Use the branch piping kit to ensure proper piping. Do not use a T-Joint. Secure the branch pipes horizontally to a pillar, a wall, or a ceiling. NOTE: When installing the piping by securing plates, wrap the branch pipe with an insulation or slip a cushioning between the pipe and the plate.
  • Page 72 OUTDOOR UNITS 2.14.3 Piping Size and Multi-Kit Selection For selecting the pipe sizes between the outdoor unit and the piping connection kit, the piping size between the piping connection kits and piping connection kit , refer to Section 2.14.6 “Piping Size between Outdoor Units”.
  • Page 73 OUTDOOR UNITS Piping Size < inch (mm) > [Main Pipe Diameter] (Base Unit or Piping Connection Kit 1 to First Branch) Equivalent Piping Length Outdoor Unit Capacity < 328.1 ft (100m) > 328.1 ft (100m) *1) (MBH) Liquid Liquid 72, 96 7/8 (22.2) 3/8 (9.52) 1-1/8 (28.58)

  • Page 74: Piping Connection Method

    OUTDOOR UNITS 2.14.4 Piping Connection Method Perform the piping connection work for each outdoor unit. NOTE: Ensure that the refrigerant pipe is connected to the same refrigerant system. force exerted on the valve. (1) Piping can be installed in three directions (front, rear, or bottom side) from the bottom base.
  • Page 75 OUTDOOR UNITS < Gas Valve > (1) Make sure that all the spindles are closed completely. (2) Connect the charging hose to the service port and release the gas inside the piping. (3) Cut the end of the closing pipe and ensure that no residual gas exists inside the gas piping. the stop valve.
  • Page 76 OUTDOOR UNITS Refer to Figure 2.2 for the position for piping connections. Unit: inch (mm) φ7/8 (22.2) Refrigerant Gas Piping Connection φ3/8 (9.52) Refrigerant Liquid Piping Connection Konckout Square Hole for Piping Cover 5-11/16 (145) 6-11/16 (170) Square Holes at Refrigerant Gas Piping Connection 8-1/16 (205) Front and Back Sides...

  • Page 77: Piping Work Between Outdoor Units

    OUTDOOR UNITS 2.14.5 Piping Work between Outdoor Units Select the pipe size according to Section 2.14.6 “Piping Size between Outdoor Units”. For refrigerant piping between multiple outdoor units, use the optional piping connection kit. The arrangement for outdoor units should be determined depending on the piping direction when the refrigerant piping work and installation work are planned.
  • Page 78 OUTDOOR UNITS (3) When piping length between outdoor units is 6.6 ft (2m) or more, an oil trap for the gas piping should be installed so that any accumulation of refrigerant oil cannot occur. Oil Trap Oil Trap Min. 7-7/8 inch Min.
  • Page 79 OUTDOOR UNITS combination. Regarding the piping work for Combination Unit, refer to the “Installation and Maintenance Manual” attached to the piping connection kit. Gas Line Ref. Piping Connection Liquid Line Ref. Piping Connection < Downward Piping Connection > Outdoor Unit A Base (Field-Supplied) Accessory Pipe...
  • Page 80 OUTDOOR UNITS 2.14.6 Piping Size between Outdoor Units Base Unit Outdoor Unit Refrigerant Piping To Indoor Units inch (mm) Model Type 7/8 (22.2) 7/8 (22.2) Piping Size Liquid 3/8 (9.52) 3/8 (9.52) Two Units Combination (Indoor Unit on Left Side) (Indoor Unit on Right Side) Outdoor Unit A Outdoor Unit B...
  • Page 81 OUTDOOR UNITS Three Units Combination (Indoor Unit on Left Side) (Indoor Unit on Right Side) Outdoor Unit A Outdoor Unit B Outdoor Unit C Outdoor Unit C Outdoor Unit B Outdoor Unit A Piping Piping To Indoor Units Piping Piping To Indoor Units Connection Kit 2 Connection Kit 1...

  • Page 82: Electrical Wiring

    OUTDOOR UNITS 2.15 Electrical Wiring 2.15.1 Electrical Wiring Connection (1) Power Source Wiring Supply the power sources to each outdoor unit and indoor unit group respectively. Using this method is a basic principle of power supply wiring. GFCI (Ground Fault Circuit Interrupter) Outdoor Unit Power Source S (Main Switch and Fuse) AC 3~ 208/230V 60Hz...
  • Page 83 When shielded cabling is applied, proper bonding and termination of the cable shield is required as per Johnson Controls guidelines. Plenum and riser ratings for communication cables must be considered per application and local code requirements.

  • Page 84: Electrical Wiring Method

    TB2 terminals 3 and 4 on the PCB1. When shielded cabling is applied (M4), proper bonding and termination of the cable shield is required as per Johnson Controls guidelines. Plenum and riser ratings for communication cables must be considered per application and local code requirements.

  • Page 85: Electrical Wiring Connections Of Indoor Unit, And Outdoor Unit

    Johnson Controls guidelines. Plenum and riser ratings for communication cables must be considered per application and local code requirements. (Do not use Tri-Core or anything beyond.)
  • Page 86 OUTDOOR UNITS (6) Use the same kind of cables in the same H-LINK system. (7) Maintain at least 5 inch (127mm) between the communication cables and the power supply wiring, and also min. 5 ft (1.5m) between the communication cables and power supply wiring for other electrical device.
  • Page 87 OUTDOOR UNITS Outdoor Unit A (Main) Outdoor Unit B (Sub) L1 L2 L3 1 2 3 4 L1 L2 1 2 3 4 Ground Ground Main Switch TB : Terminal Block PCB : Printed Circuit Board : Field Wiring : Communication Line GFCI GFCI DC5V (Non-Pole Communication H-LINK System)

  • Page 88: Additional Refrigerant Charge Calculation

    OUTDOOR UNITS 2.16 Additional Refrigerant Charge Calculation Table 2.4 Additional Refrigerant Charge Calculation Although this unit has been charged with refrigerant, an additional refrigerant charge is required according to piping length. Determine what additional quantity of refrigerant is according to the following procedures, and charge it into the system.
  • Page 89 OUTDOOR UNITS < Max. Additional Refrigerant Charge Quantity Allowed > Outdoor Unit Capacity (x 1,000 Btu/h) 72, 96 144 - 192 Max. Additional Ref. Charge Quantity (lbs) 61.7 112.5 138.9 < Initial Ref. Charge Amount of O.U. (Before Shipment) (W0 lbs) > Outdoor Unit Capacity (x 1,000 Btu/h) 72, 96 W0 Outdoor Unit Ref.

  • Page 91: Optional Parts

    OPTIONAL PARTS 3. Optional Parts 3.1 Line Up Item No. Type Item No. Optional Parts Model 3.2.1 Drain Adapter DBS-TP10A for Rear Side Air Inlet PN-TP10BB Protection 3.2.2 for Left Side Air Inlet PN-TP10L for Right Side Air Inlet PN-TP10R Outdoor Unit for Top Side Air Outlet ASG-TP20FBS1...

  • Page 92: Outdoor Unit

    OPTIONAL PARTS 3.2 Outdoor Unit 3.2.1 Drain Adapter DBS-TP10A The drain adapter is for the drain pipe connection in order to use the outdoor unit bottom base as a drain pan. Unit: inch (mm) Accessory Remarks Drain Adapter Connection for Drain Piping (VP20 Equivalent) Outer Diameter φ31/32 (φ25) (Inner Diameter φ25/32 (φ20))

  • Page 93: Protection Net

    OPTIONAL PARTS 3.2.2 Protection Net The protection net is to protect the outdoor unit heat exchanger from external damages such as being hit by a ball. Components of Protection Net Model PN-TP10BB PN-TP10R PN-TP10L Required Qty Protection Net Screw Accessory Spare = ( ) Drill Screw —...
  • Page 94 OPTIONAL PARTS 3.2.3 Snow Protection Hood Unit: inch (mm) Front Side Right Side Airflow Direction Airflow Direction (Fron t S id e ) (Rear Side) Rear Side (View from P) Item Model Hood for Top Side Air Outlet ASG-TP20FBS1 Hood for Rear Side Air Inlet ASG-TP20BBS1 Hood for Left Side Air Inlet ASG-TP20LS2...
  • Page 95 OPTIONAL PARTS (1) After the snow protection hood is installed, the noise at the air outlet side may slightly increase. Therefore, it is necessary to carefully consider the air discharge direction when installing. (2) Be sure to tighten the snow protection hood securely to the top panel and side panel of the outdoor unit with the supplied screws (accessories).
  • Page 96 OPTIONAL PARTS To hold the snow protection hood securely on the outdoor unit against a strong wind or earthquake, a prevent the outdoor unit from overturning. to prevent rusting. rust if they are exposed to a salty environment, such as near a coastal region. Be attentive when installing or maintaining the units.
  • Page 97 OPTIONAL PARTS Unit: inch (mm) • Hood for Air Outlet Item Qty. Right Side Plate Details of A Left Side Plate Faceplate (1) Faceplate (2) Faceplate (3) Horizontal Plate Fixing Plate for Left Side (Front Side) Fixing Plate for Left Side (Rear Side) Fixing Plate for Right Side (Front Side) Fixing Plate for Right Side (Rear Side) •...
  • Page 98 OPTIONAL PARTS Unit: inch (mm) • Hood for Left Side Air Inlet Details of A Details of B • Hood for Right Side Air Inlet Details of A Details of B Item Qty. Right Side Plate Left Side Plate Faceplate (Top Side) Faceplate (Bottom Side) : Installation Dimension TC-16006...
  • Page 99 OPTIONAL PARTS • Toppling Prevention Tool (for Snow Protection Hood attached): ASG-SW20A The Toppling Prevention Toll should be utilized to prevent the outdoor unit from overturning. (It is not possible to use the toppling prevention tool along with the Wind Prevention Tool.). Accessory Qty.

  • Page 100: Piping Connection Kit

    OPTIONAL PARTS 3.3 Piping Connection Kit Item Model MC-NP20A1 Piping Connection Kit MC-NP30A1 MW-NP282A2 MW-NP452A2 Line Branch MW-NP692A2 Multi-Kit MW-NP902A2 MH-NP224A Line Branch MH-NP288A 3-10 TC-16006...
  • Page 101 OPTIONAL PARTS Outdoor Outdoor Outdoor Unit Unit Unit Indoor Indoor Indoor Unit Unit Unit Indoor Indoor Indoor Unit Unit Unit : Gas Pipe, Liquid Pipe Piping Connection Kit Piping Connection Kit Outdoor Unit Capacity Model (MBH) 144 - 192 MC-NP20A1 MC-NP30A1 Multi-Kit <...

  • Page 102: Piping Connection Kit

    OPTIONAL PARTS 3.3.1 Piping Connection Kit MC-NP20A1 and MC-NP30A1 Piping Connection Size pipe to meet with the pipe size. Branch Pipe for Branch Pipe for Reducer for Reducer for Model Gas Line Liquid Line Gas Line Liquid Line OD 1 ID 5/8 ID 3/8 OD 3/4...

  • Page 103: Multi-Kit (Line Branch)

    OPTIONAL PARTS 3.3.2 Multi-Kit (Line Branch) MW-NP282A2, MW-NP452A2, MW-NP692A2 and MW-NP902A2 Piping Connection Size with the pipe size. Branch Pipe for Branch Pipe for Reducer for Reducer for Model Gas Line Liquid Line Gas Line Liquid Line (To Main Piping) (To Main Piping) ID 1/2 ID 1/4...

  • Page 104: Multi-Kit (Header Branch)

    OPTIONAL PARTS 3.3.3 Multi-Kit (Header Branch) MH-NP224A and MH-NP288A Piping Connection Size with the pipe size. Models Gas Line Liquid Line Expander Closing Pipe (For Gas Line) φ3/4 ID 5/8 OD 1/2 φ3/8 φ3/4 ID 3/4 φ3/8 ID 3/8 Qty.: 2 MH-NP224A ID 1/4 (For Liquid Line)
  • Page 105 SELECTION DATA 4. Selection Data 4.1 Selection Guide (1) Key for Terms Used for Indoor Units Nomenclature Description H = Hitachi Brand Y = York Brand T = Tag in the Bag Indoor Unit Indoor Unit Type C4 = 4-Way Cassette Type C4M = 4-Way Cassette Mini Type C2 = 2-Way Cassette Type C1 = 1-Way Cassette Type...
  • Page 106 SELECTION DATA (3) Key for Terms Used for Outdoor Unit 1 CW Nomenclature Description H = Hitachi Brand Y = York Brand A = Air Source HP = Heat Pump 072 = 72 MBH 096 = 96 MBH 144 = 144 MBH 168 = 168 MBH 192 = 192 MBH 288 = 288 MBH...
  • Page 107 SELECTION DATA (5) Given Condition (Example) Item Room (1) Room (2) Room (3) Btu/h 18,000 18,000 22,000 Estimated Cooling Load (kW) (5.3) (5.3) (6.4) Btu/h 18,000 18,000 22,000 Estimated Heating Load (kW) (5.3) (5.3) (6.4) Item Room (4) Room (5) Room (6) Btu/h 24,000...
  • Page 108 SELECTION DATA (7) Actual Capacity In the example, the total indoor unit capacity is 210MBH (= 24MBH + 24MBH + 30MBH + 36MBH + 48MBH + 48MBH), and outdoor unit capacity is 192MBH. Therefore, the connected indoor unit capacity ratio is about 110%. a) Actual Capacity of Outdoor Unit Maximum Actual Capacity of Outdoor Unit Outdoor Unit Capacity According to Temperature Condition and Connected IDU Capacity Ratio...

  • Page 109: Outdoor Unit Capacity According To Temperature Condition And Connected Idu Capacity Ratio

    SELECTION DATA 4.2 Outdoor Unit Capacity According to Temperature Condition and Connected IDU Capacity Ratio (1) Cooling Capacity (H,Y)VAHP072B(3,4)1CW Conne- Conne- Indoor air temp. Indoor air temp. Outdoor Outdoor ction ction air temp air temp ratio ratio 5.47 5.02 4.82 4.62 4.36 4.26...
  • Page 110 SELECTION DATA (H,Y)VAHP096B(3,4)1CW Conne- Conne- Indoor air temp. Indoor air temp. Outdoor Outdoor ction ction air temp air temp ratio ratio 108 8.05 112 7.92 118 7.76 123 7.60 128 7.44 132 7.61 135 7.76 141 7.70 5.68 5.60 5.48 5.37 5.26 101 5.37 103 5.48 107 5.44 108 8.01 112 7.90 117 7.76 122 7.62 127 7.48 131 7.64 135 7.78 140 7.77...
  • Page 111 SELECTION DATA (H,Y)VAHP144B(3,4)1CW Conne- Conne- Indoor air temp. Indoor air temp. Outdoor Outdoor ction ction air temp air temp ratio ratio 166 10.94 168 10.04 172 9.64 176 9.24 180 8.72 182 8.52 184 8.00 188 7.44 132 7.68 134 7.08 138 6.72 140 6.36 142 5.98 144 5.84 146 5.72 148 5.10 164 10.66 167 9.82 170 9.44 174 9.06 178 8.60 181 8.36 183 8.00 187 7.36 132 7.62 134 7.06 137 6.70 139 6.36 142 5.98 144 5.80 146 5.64 148 5.08 162 10.30 166 9.54 168 9.20 172 8.82 176 8.44 180 8.16 182 8.00 186 7.28...
  • Page 112 SELECTION DATA (H,Y)VAHP168B(3,4)1CW Conne- Conne- Indoor air temp. Indoor air temp. Outdoor Outdoor ction ction air temp air temp ratio ratio 185 12.81 191 12.30 198 11.92 204 11.53 210 11.15 215 11.23 219 11.30 227 10.86 142 9.04 146 8.70 151 8.42 156 8.15 161 7.88 165 7.93 167 7.98 173 7.67 185 12.73 190 12.27 197 11.91 203 11.55 209 11.19 214 11.23 219 11.27 226 10.92 142 8.99 146 8.68 151 8.41 155 8.16 160 7.91 164 7.93 167 7.96 173 7.71 184 12.65 189 12.23 196 11.91 202 11.58 208 11.25 213 11.24 219 11.23 224 10.99...
  • Page 113 SELECTION DATA (H,Y)VAHP192B(3,4)1CW Conne- Conne- Indoor air temp. Indoor air temp. Outdoor Outdoor ction ction air temp air temp ratio ratio 216 16.10 224 15.84 236 15.52 246 15.20 256 14.88 264 15.22 270 15.52 282 15.40 166 11.36 172 11.20 180 10.96 188 10.74 196 10.52 202 10.74 206 10.96 214 10.88 215 16.02 223 15.80 234 15.52 244 15.24 254 14.96 262 15.28 269 15.56 279 15.54 165 11.32 171 11.18 179 10.96 186 10.76 194 10.58 200 10.78 205 11.00 213 10.96 214 15.94 222 15.76 232 15.54 242 15.30 252 15.06 260 15.36 268 15.62 276 15.70...
  • Page 114 SELECTION DATA (H,Y)VAHP288B(3,4)1CW Conne- Conne- Indoor air temp. Indoor air temp. Outdoor Outdoor ction ction air temp air temp ratio ratio 324 24.15 336 23.76 354 23.28 369 22.80 384 22.32 396 22.83 405 23.28 423 23.10 249 17.04 258 16.80 270 16.44 282 16.11 294 15.78 303 16.11 309 16.44 321 16.32 323 24.03 335 23.70 351 23.28 366 22.86 381 22.44 393 22.92 404 23.34 419 23.31 248 16.98 257 16.77 269 16.44 279 16.14 291 15.87 300 16.17 308 16.50 320 16.44 321 23.91 333 23.64 348 23.31 363 22.95 378 22.59 390 23.04 402 23.43 414 23.55...
  • Page 115 SELECTION DATA (2) Heating Capacity (H,Y)VAHP072B(3,4)1CW Conne- Conne- Indoor air temp. Indoor air temp. Outdoor Outdoor ction ction air temp air temp ratio ratio 69 11.57 69 12.30 70 12.87 70 13.10 71 13.33 71 14.13 71 14.76 71 15.61 69 12.24 69 13.02 70 13.62 70 13.86 71 14.10 71 14.96 71 15.62 71 16.52 10.3 10.9...
  • Page 116 SELECTION DATA (H,Y)VAHP096B(3,4)1CW Conne- Conne- Indoor air temp. Indoor air temp. Outdoor Outdoor ction ction air temp air temp ratio ratio 69 11.62 70 12.56 70 13.28 73 13.92 75 14.56 76 15.50 77 16.23 77 17.10 69 12.24 70 13.22 70 13.99 73 14.66 75 15.33 76 16.33 77 17.09 77 18.01 11.2 12.6 13.1...
  • Page 117 SELECTION DATA (H,Y)VAHP144B(3,4)1CW Conne- Conne- Indoor air temp. Indoor air temp. Outdoor Outdoor ction ction air temp air temp ratio ratio 138 23.14 138 24.60 140 25.74 140 26.20 142 26.66 142 28.26 142 29.52 142 31.22 138 24.48 138 26.04 140 27.24 140 27.72 142 28.20 142 29.92 142 31.24 142 33.04 146 20.6 146 21.9 146 22.8 148 23.3 148 23.8 148 25.2 148 26.3 148 27.8 146 21.8 146 23.1 146 24.2 146 24.5 146 24.6 144 142 28.4...
  • Page 118 SELECTION DATA (H,Y)VAHP168B(3,4)1CW Conne- Conne- Indoor air temp. Indoor air temp. Outdoor Outdoor ction ction air temp air temp ratio ratio 138 23.47 139 25.16 140 26.46 143 27.34 146 28.21 147 29.98 148 31.35 148 33.09 135 24.12 136 25.70 135 26.92 138 27.62 140 28.32 140 29.98 141 31.24 141 32.89 155 21.8 155 23.2 155 24.3 158 25.1 160 25.8 160 27.6 159 159 30.6 148 21.8 148 23.1 147 24.2 149 24.8 151 25.4 149...
  • Page 119 SELECTION DATA (H,Y)VAHP192B(3,4)1CW Conne- Conne- Indoor air temp. Indoor air temp. Outdoor Outdoor ction ction air temp air temp ratio ratio 138 23.24 140 25.12 140 26.56 146 27.84 150 29.12 152 31.00 154 32.46 154 34.20 138 24.48 140 26.44 140 27.98 146 29.32 150 30.66 152 32.66 154 34.18 154 36.02 164 22.4 164 164 25.2 168 26.3 172 27.3 172 29.4 170 31.1 170 32.7 164 23.6 164 25.3 164 26.6 168 27.7 172 28.7 170 30.7 166 31.9 164 33.1...
  • Page 120 SELECTION DATA (H,Y)VAHP288B(3,4)1CW Conne- Conne- Indoor air temp. Indoor air temp. Outdoor Outdoor ction ction air temp air temp ratio ratio 207 34.86 210 37.68 210 39.84 219 41.76 225 43.68 228 46.50 231 48.69 231 51.30 207 36.72 210 39.66 210 41.97 219 43.98 225 45.99 228 48.99 231 51.27 231 54.03 246 33.6 246 246 37.8 252 39.4 258 40.9 258 44.2 255 46.7 255 49.1 246 35.4 246 37.9 246 39.8 252 41.5 258 43.1 255...

  • Page 121: Correction Factor According To Piping Length

    SELECTION DATA 4.3 Correction Factor According to Piping Length < Cooling Capacity > Correction Factor for Cooling Capacity According to Piping Length The cooling capacity should be corrected according to the following formula: CCA=CC x F CCA: Actual Corrected Cooling Capacity Cooling Capacity in the Performance Table Correction Factor Based on the Equivalent Piping Length Equivalent Piping Length for...
  • Page 122 SELECTION DATA < Heating Capacity > Correction Factor for Heating Capacity According to Piping Length The heating capacity should be corrected according to the following formula: HCA=HC x F HCA: Actual Corrected Heating Capacity Heating Capacity in the Performance Table Correction Factor Based on the Equivalent Piping Length Equivalent Piping Length for •...

  • Page 123: Correction Factor According To Defrosting Operation

    SELECTION DATA 4.4 Correction Factor According to Defrosting Operation The heating capacity in the preceding paragraph does not include defrost operation periods. Therefore, capacity should be corrected as follows: Corrected Heating Capacity = Correction Factor x Heating Capacity Outdoor Air Temp. F DB ( C DB) (Humidity=85% RH)
  • Page 124 © 2016 Johnson Controls, Inc. TC-16006 Code No. LIT-12012299 Issued August 2016...

This manual is also suitable for:

(h,y)vahp096(3,4)1cw(h,y)vahp144(3,4)1cw(h,y)vahp168(3,4)1cw(h,y)vahp288(3,4)1cw(h,y)vahp192(3,4)1cw

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