Noblelift PTE15Q Instruction Manual
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Noblelift PTE15Q Instruction Manual

Electric pallet truck
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INSTRUCTION MANUAL
Electric Pallet Truck
PTE15Q
WARNING
Do not use the pallet truck before reading and
understanding these operating instructions.
NOTE:
 Please check the designation of your
present type at the last page of this
document as well as on the ID-plate.
 Keep for future reference.
Version 08/2021
PTE15Q-B -SMS-001-EN

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Summary of Contents for Noblelift PTE15Q

  • Page 1 Do not use the pallet truck before reading and understanding these operating instructions. NOTE: Version 08/2021  Please check the designation of your PTE15Q-B -SMS-001-EN present type at the last page of this document as well as on the ID-plate.  Keep for future reference.
  • Page 2 FOREWORD Before operating the truck, read this ORIGINAL INSTRUCTION MANUAL carefully and understand the usage of the truck completely. Improper operation could create danger. This manual describes the usage of different electric pallet trucks. When operating and servicing the truck, make sure, that it applies to your type. Keep this manual for future reference.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1. CORRECT APPLICATION........................... 3 2. DESCRIPTION OF THE PALLET TRUCK......................4 a. Overview of the main components......................... 4 b. Technical data..............................4 c. Description of the safety devices and warning labels (Europe and other, excepting USA)....6 d. Identification plate..............................7 3.

  • Page 4: Correct Application

    1. CORRECT APPLICATION It is only allowed to use this electric pallet truck according to this instruction handbook. The trucks described in this handbook are self-propelled electric power pallet trucks. The trucks are designed to lift, lower and transport palletized loads. A wrong usage can cause human injuries or can damage equipment.

  • Page 5: Description Of The Pallet Truck

    2. DESCRIPTION OF THE PALLET TRUCK a. Overview of the main components Fig. 1: Overview of the main components Safety (belly) button Fork Tiller Load roller Magnetic lock 10. Battery Discharge charging indicator 11. Apron Emergency button 12. Drive unit Plastic cover 13.

  • Page 6: Technical Data

    b. Technical data Fig. 2: Technical data...
  • Page 7 Table 1: Main technical data for standard version Type sheet for industrial truck acc. to VDI 2198 Manufacturer’s type designation PTE15Q Drive: electric (battery type, mains, ...), diesel, petrol, Battery fuel gas Operator type: hand, pedestrian, standing, seated, Pedestrian order-picker...

  • Page 8: Description Of The Safety Devices And Warning Labels (Europe And Other, Excepting Usa)

    5.10 Service brake Electromagnetic Brake Drive motor rating S2 60min 0.75 Lift motor rating at S3 10% 0.50 Battery acc. to DIN 43531/35/36 A, B, C, no Battery voltage/ nominal capacity K (V)/(Ah) 24/ 23 (24/ 46; 24/ 69) Battery weight (+/-5%) Energy consumption acc.

  • Page 9: Identification Plate

    E “No passengers” decal F Crane hook label G Identification plate (ID-plate) H Capacity label I Battery ID plate J No collision sticker K Battery warning sticker L Charger ID plate M Warning sticker (operation steps) R Sticker to read and follow maintenance manual T Warning sticker (hands pinching) U Sticker (do not discard the label) The truck is equipped with an emergency switch (5) which stops all lifting-, lowering-, driving- functions...

  • Page 10: Warnings, Residual Risk And Safety Instructions

    Pallet Truck Type xxxx Rated capacity xxxx Service weight Rated voltage xxxx without battery Battery weight Battery weight maximum minimum Net weight (without Lift height xxxx load and battery) maximum Serial number Serial number XXXXXXXXXX XXXXXXXXXX Manufacturing Name XXXXXXXXXXXXXXX Manufacturing Name XXXXXXXXXXXXXXX Fig.

  • Page 11: Commissioning, Transporting, Decommissioning

     To prevent unintended sudden movements when not operating the truck (i.e. from another person, etc.), press emergency switch (5) or remove the magnetic lock (3). 4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING a. Commissioning Table 2: Commissioning data PTE15Q PTE15Q Type (540X1150) (685X1150)

  • Page 12: Decommissioning

    Fig. 5: Hoisting with a crane Fig. 6: Fixing points Transportation ALWAYS FASTEN THE TRUCK SECURELY DURING TRANSPORTATION ON A TRANSPORT VEHICLE Lower the forks and park the truck securely. Fasten the truck according to Fig. 6 by fixing dedicated lashing belts to each side of the trucks crane hook holes and fasten the other side at the transporting truck.

  • Page 13: Operating Instructions

    Check the smooth movement of the wheels.   Check the function of driving with tiller in its vertical position. Check the function of the emergency brake by activating the emergency switch.   Check the braking function of the proximity switch of the tiller. Check the lifting and lowering functions by operating the buttons.

  • Page 14: Lowering

    c. Lowering Press the lowering button (17) carefully. Lower the load until the forks are clear of the pallet, then drive the truck carefully out of the load unit. Fig. 8: Load facing uphill d. Travelling TRAVEL ON INCLINES ONLY WITH THE LOAD FACING UPHILL. DO NOT TRAVEL ON INCLINES MORE THAN SPECIFIED WITH THE TECHNICAL DATA.

  • Page 15: Steering

    Press turtle button (Fig.7,18) to enter into slow speed mode, travel slowly by operating the accelerator knob (Fig.7,14), press turtle button again to switch to regular speed mode. Press the turtle button and hold it for 2 seconds to activate driving function with tiller in vertical position when operating in confined areas.

  • Page 16: Battery Safety, Charging And Replacement

    Table 3: Available batteries Model Battery specification 24V23Ah lithium battery, 7kg 24V46Ah lithium battery, 8.5kg PTE15Q 24V69Ah lithium battery, 10kg IT IS ONLY ALLOWED TO USE LITHIUM BATTERIES. PLEASE CONSIDER THE MAXIMUM OPERATING TEMPERATURE OF THE BATTERIES AND REFER TO SAFETY INSTRUCTIONS BELOW a.

  • Page 17: Matters Requiring Attention

     It is forbidden to contact liquids or corrosive chemicals. Do not expose batteries to high temperature and/or high pressure.   No trampling, disassembly or smashing. Do not attempt charging from discharge terminals and discharging from charging terminals.  Installation environment In order to ensure the best operating performance, the battery need to be kept under normal working conditions: between 0 and 40 degrees Celsius and normal humidity.

  • Page 18: Replacement

    The battery protection level is IP40, so please do not wash the battery directly with water.   When the lithium battery pack is not in use for a long time store it with 30-50% level of charge to extend its life-time. c.

  • Page 19: Charging

    Fault Code When a fault code is generated, firstly all four battery indicator lights are on, then the first (most left) battery indicator flashes and counts, then multiply this number by ten for the first number; then the fourth (most right) battery indicator flashes and counts the times for the second number; Plus these two numbers you will get the fault code.

  • Page 20: Regular Maintenance

    If there is an optional second battery, the truck can continue to work after replacing the battery, and charge the battery that needs to be charged separately. Table 4: LED-Status LED - Signal Function Charging Green Fully charged Table 5: Charger (PTE15Q) Model Specification Input Output DZL300SS02 24V8A (EN LABEL) 180Vac -240Vac～3.0A MAX 29.4V 8.0A...

  • Page 21: Maintenance Checklist

    Inspect the hydraulic oil level, refill if necessary  Replace the hydraulic oil ( 12 month or 1500 working hours )  Check and adjust the pressure valve (1500kg (PTE15Q)+0/+10%  Mechanical system Inspect the forks for deformation and cracks ...

  • Page 22: Lubricating Points

    Check the start-up protection during charging  Function Check the horn function  Check the air gap of the electromagnetic brake  Test the emergency braking  Test the reverse and regenerative braking  Test the safety (belly) button function ...

  • Page 23: Check And Refill Hydraulic Oil

    The oil level in the oil tank should be between min and max marks with fully lowered forks. If necessary add oil at the filling point. d.Checking electrical fuses Fig. 14 Location of fuses for PTE15Q Table 8: Fuse Specification...

  • Page 24: Trouble Shooting

    9. TROUBLE SHOOTING  IF TRUCK HAS MALFUNCTIONS, FOLLOW THE INSTRUCTIONS IN CHAPTER 6. Table 9: Trouble shooting TROUBLE CAUSE REPAIR Load weight too high Lift only the max. capacity, mentioned on the ID-plate Battery low power Charge the battery Load can’t be Check and contact with service support for replacement if Lifting contactor failure...

  • Page 25: Wiring/ Circuit Diagram

    10. WIRING/ CIRCUIT DIAGRAM a. Electrical circuit diagram PTE15Q Fuse 1: 10A Fig.15: Electric diagram Fuse 01: 70A...

  • Page 26: Hydraulic Circuit Diagram

    Table 10: Description of electrical diagram Code Item Code Item Battery CAN tiller Controller Proximity switch Pump motor Traction motor Pump contactor Electromagnetic brake Emergency switch 10A fuse Electromagnetic valve FU01 70A fuse Micro switch b. Hydraulic circuit diagram Lifting cylinder Lowering valve Throttle valve Pressure control valve...

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