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Summary of Contents for Hytorc LITHIUM II LST
- Page 1 LITHIUM SERIES® II Electric Torque Tool Basic Operations Manual 333 Route 17 N. 800-FOR-HYTORC hytorc.com Mahwah, NJ 07430 (800-367-4986) 201-512-9500...
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Page 3: About This Document
PATENT NOTICE: Products in this document are covered by numerous registered and/or pending patents in the U.S. and other countries. NOTICE OF PROPRIETARY RIGHTS: HYTORC Division UNEX Corporation (“HYTORC”) is the owner of all content included in this document and all right, title and interest to such content shall remain with HYTORC. - Page 4 Warranty. The LITHIUM SERIES® II Electric Torque Tool has a one-year limited warranty. Every tool is tested before leaving the factory and is warranted to be free from defects in workmanship and materials. HYTORC will repair or replace, without charge, any tool which, upon examination, proves to be defective in workmanship or materials for one (1) year after the date of purchase.
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Page 5: Table Of Contents
5. Install the Side Handle 6. Worklight 7. Turn Power On and Off 8. Adjust Torque 9. Change Direction 10. Change Speed 11. Bolting with Socket and Reaction Arm 12. Bolting with the HYTORC Washer 13. Bolting with the HYTORC Nut 14. Changelog... -
Page 6: Tool Description
36-volt battery system the tool provides sustained power through even the toughest jobs with capacity up to 5000 ft-lbs. This tool provides flexibility to support a variety of configurations including conventional sockets and reaction arms, the HYTORC Washer and precision mechanical tensioning with the HYTORC Nut. -
Page 7: Charge, Test And Install Battery
2. Charge, Test and Install Battery CHARGE THE BATTERY • The tool is supplied with the HYTORC Battery Charger (Model: A000791) and two long-life HYTORC 36-volt batteries (Model: P002036). • Before charging a battery verify the local voltage supply to ensure capability with the charger; this will typically be 110 Volts or 220 Volts AC. -
Page 8: Test The Battery
(C O N T ’ D . ) TEST THE BATTERY The Lithium-Ion battery has a long run life and will power the tool at full speed until the battery is depleted, so there is no gradual drop in power during use •... -
Page 9: Care And Handling
• Check the certificate or label on the tool for the most recent calibration date. • HYTORC recommends all tools be tested and recalibrated periodically. More frequent calibration may be appropriate depending on local practice, usage and conditions. -
Page 10: Secure From Dropping
4. Secure From Dropping SECURING THE TOOL Follow local practices or standards for securing the tool from dropping. The eyelet provided fits most standard lanyards. -
Page 11: Install The Side Handle
5. Install the Side Handle The side handle screws into the bearing housing on either the right or left - hand tighten only. LITHIUM SERIES® II Electric Torque Tool Operations Manual... -
Page 12: Worklight
6. Worklight A Work Light is available to enhance visibility, safety, and productivity. Work Light settings is available through the settings menu. -
Page 13: Turn Power On And Off
Push any button on the rear control From the Home Screen push and hold The tool will automatically power off panel to turn the tool on. The HYTORC the center button for 3 seconds to turn after 5 minutes of trigger inactivity to logo is displayed for a few seconds the power off. -
Page 14: Adjust Torque
8. Adjust Torque The torque value is displayed on the LCD screen along with Angle, Release, Fastener and Access Level. These paramaters may be adjusted through the menu system described in the Menu Guide. Only the torque value can be adjusted from the home screen. -
Page 15: Change Direction
The example shows the change in direction for right hand (RH) fasteners. The directional control switch automatically sets the appropriate direction for left hand fasteners, HYTORC Washers and for the HYTORC Nut as well. LOOSEN Changing direction sets the tool into the loosen mode with the torque value set to the maximum capability of the tool in order to quickly loosen or break out nuts. -
Page 16: Change Speed
10. Change Speed The tool provides two speeds; torque and rundown. The rundown speed increases the speed to the maximum output of the tool allowing the user to quickly run down the nut to prepare for a torqueing operation. CHANGE TO RUNDOWN Push the speed switch toward the rear of the tool to switch to rundown. -
Page 17: Bolting With Socket And Reaction Arm
#. CH A P TE R TITL E 11. Bolting with Socket and Reaction Arm WARNING Failure to make sure the reaction arm is in direct contact with an immovable object before fastening could result in serious injury. Make sure that no part of your body is in the path of the reaction arm when the nut is tightened to avoid injury. -
Page 18: Conventional Torque Setup
(C O N T ’ D . ) CONVENTIONAL TORQUE SETUP • Power on the tool. • Select fastener type - for conventional torque applications the fastener will be right hand (RH) or left hand (LH). • If necessary set the speed switch to RUNDOWN, place the socket on the nut and pull the trigger to quickly run down the nuts until they are flush against the flange. -
Page 19: Conventional Torque Loosening
(C O N T ’ D . ) CONVENTIONAL TORQUE LOOSENING • The tool provides maximum torque capacity in reverse for powerful breakout capability. • Toggle the directional switch to set the tool to loosen. • When using conventional torque install a back wrench to keep the back nut from turning. •... -
Page 20: Bolting With The Hytorc Washer
12. Bolting with the HYTORC Washer INSTALL HYTORC WASHER DRIVER • The tool is easily configured for tightening bolts utilizing the HYTORC Washer. • Identify the appropriate size HYTORC Washer Driver. • Slide the washer driver over the square drive and spline while aligning the thumb screw with the flat on the spline. -
Page 21: Tightening With The Hytorc Washer Driver
Set the speed switch back to TORQUE after the run down is complete. • Position the tool over the nut and HYTORC Reaction Washer. • Pull the trigger to apply torque until the tool reaches the desired torque and stops. - Page 22 • Toggle the directional switch to set the tool to loosen. • Position the driver over the nut and HYTORC reaction washer and hold the trigger to begin applying torque • During operation the status light will turn amber. If the operation is successful the status light will turn green, if unsuccessful the status light will turn red.
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Page 23: Bolting With The Hytorc Nut
13. Bolting with the HYTORC Nut INSTALLING THE HYTORC NUT DRIVER • The tool is easily configured for tightening the HYTORC Nut. • Identify the appropriate size HYTORC Nut Driver. • Slide the nut driver over the square drive and spline while aligning the set screw with the flat on the spline. -
Page 24: Tightening The Hytorc Nut
NOTE: The HYTORC Nut inner sleeve is tightened in the counter clockwise direction (left hand threads). • Power on the tool, select the desired torque and set the fastener type to HYTORC Nut. • Position the tool over the nut. -
Page 25: Loosening The Hytorc Nut
• Toggle the directional switch to set the tool to loosen. • Position the driver over the HYTORC Nut and hold the trigger to apply torque until nut is loose. • The status light turn amber during operation. If the operation is successful, the status light will turn green, if unsuccessful the status light will turn red. -
Page 26: Changelog
14. Changelog 07/09/2019 - Back cover updated. For future-proofing all global locations have been removed from the back cover in favor of our HYTORC universe map. 07/31/2019 - French, Korean, and Spanish translations uploaded. 08/21/2019 - Multiple updates: • The following text has been added for page 8 “NOTE: When not in use, remove the battery pack from the tool.“... - Page 28 Headquarters: Contact: Online: Follow: 333 Route 17 N., 1-800-FOR-HYTORC hytorc.com Mahwah, NJ 07430 info@hytorc.com +1-201-512-9500 10212024-PR-MAN-LST8000...
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