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Summary of Contents for Hytorc Lithium BTM-0250
- Page 1 Software Version BMDC 2.03 / BUIC 2.05 3rd. Edition Mar. 2017...
- Page 2 1-888-GUN-2-GUN (1-888-486-2486) or use our website at www.torquegun.com. Conforms to UL STDS 60745-1 & 60745-2-2 TORQUE GUN Certified to CSA STD C22.2 Nos. 60745-1 & 60745-2-2 A HYTORC COMPANY For Hand-Held Motor-Operated Electric Tools. 120 Wesley Street Hackensack, NJ 07606 U.S.A.
- Page 3 WITH THE PURCHASE OF TORQUE GUN CO. TORQUE MACHINES (PAST, PRESENT, FUTURE) YOU HAVE OBTAINED THE LATEST TECHNOLOGY AND LIFETIME, WORLDWIDE LOCAL SERVICE. FREE SERVICES ♦ FREE User Safety Training upon Receipt of Merchandise ♦ FREE Semi-Annual User Safety Training on Request ♦...
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Page 4: Table Of Contents
TORQUE GUN OPERATION Tightening Loosening Options HYTORC Washer Overview HYTORC Washer Requirements HYTORC Washer Assembly Use and Service (SETUP) Important Preparation Steps for the HYTORC Washer Important Installation Steps for the HYTORC Washer Installing HYTORC Washer Drive Tightening with HYTORC Washer MAINTENANCE... - Page 5 Figure 14: Setting Torque and Angle Figure 15: HYTORC Washer and Driver Figure 16: HYTORC Washer Installed Figure 17: Installing Set Screw on HYTORC Washer Driver Figure 18: Tighten Set Screw Figure 19: HYTORC Washer Driver on LITHIUM Figure 20: Lithium Gun Block Diagram...
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Page 6: Warranty
WARRANTY The Lithium Torque Gun has a one year limited warranty. Every TORQUE GUN tool is tested before leav- ing the factory and is warranted to be free from defects in workmanship and materials. TORQUE GUN will repair or replace, without charge, any tool which, upon examination, proves to be defective in work- manship or materials for one (1) year after the date of purchase. -
Page 7: Important Safety Information
IMPORTANT SAFETY INFORMATION Read and understand this material before operating or servicing this equipment. Failure to understand how to safely operate this tool could result in an accident causing serious injury or death. • Inspect all lithium components as they are removed from the shipping container. If damage is found to any component, contact the shipper immediately. -
Page 8: Lithium Ion Battery Care
Lithium Ion Battery Care Read and understand this material before operating or servicing this equipment. Failure to understand how to safely operate this tool could result in an accident causing serious injury or death. • Never disassemble, crush, or puncture a battery. •... - Page 9 • If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. 3) Battery Gun use and care • Do not force the Battery Gun. Use the correct Battery Gun for your application. The correct Battery Gun will do the job better and safe rat the rate for which it is designed •...
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Page 10: Reaction Arm Or Hytorc Washer
Reaction Arm or HYTORC Washer Use the appropriately sized reaction arm or HYTORC Washer based on your application. The LITHIUM is usually supplied with a reaction arm in standard length. However, a custom reaction arm may have been delivered for your special application. -
Page 11: Reaction Assembly And Drive
Reaction Assembly and Drive • If using the HYTORC Washer system, please follow the installation and assembly instructions in the “Overview HYTORC Washer” section. • Please clean the splined surface of the LITHIUM before mounting the reaction arm. • Slide the reaction arm on the appropriate gear so that the extension of the reaction arm is facing outward. -
Page 12: Figure 5: Reaction Arm Attachment
Figure 5 - Reaction Arm Attachment Attach the Reaction to the LITHIUM so that the attachment screw with the recess corresponds to the teeth, tighten and then loosen it a 1/4th turn. Figure 6 - Reaction Arm Fastening BREAKTHROUGH PRODUCTS FOR INDUSTRIAL BOLTING... -
Page 13: Figure 7: Socket Drive
Figure 7 - Socket Drive Secure the socket by means of locking pin on the square. Figure 8 - Socket Drive Attachment Store the reaction arm and LITHIUM gun in the tool box supplied after use and during work breaks. BREAKTHROUGH PRODUCTS FOR INDUSTRIAL BOLTING... -
Page 14: Basic Safety Instructions For Handling
Figure 9 - Reaction Arm Positioning The use of the HYTORC Washer makes the use of external reaction arms unnecessary and thereby contributes to an increase in the safety of the user. (See section “Overview HYTORC Washer”) •... -
Page 15: Important Battery Pack Safety Instructions
(i.e. pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to an authorized HYTORC service center for recycling. WARNING: Fire hazard. Do not store or carry battery so that metal objects can contact exposed battery terminals. -
Page 16: The Rbrc Seal
United States to facilitate the collection of spent lithium ion batteries. Help protect our environment and conserve natural resources by returning the spent lithium ion battery to an authorized HYTORC service center for recycling. You may also contact your local recycling center for information on where to drop off the spent battery. - Page 17 • DO NOT attempt to charge the battery pack with any chargers other than the one in this manual. The charger and battery pack are specifically designed to work together. • These chargers are not intended for any uses other than batteries supplied with Lithium series guns as described in this manual.
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Page 18: Operation
OPERATION General Each Lithium Torque Gun is supplied completely assembled and ready for use. A full kit contains: • Lithium Torque Gun • Two 36V Li-ion 3.9Ah Battery Packs • 36V Battery Charger • Battery Charger Power Supply • Reaction Arm Figure 10 - LITHIUM Gun Overview STATUS REACTION... -
Page 19: Setup
SETUP Two Speed Operation Each Lithium Torque Gun is equipped with a two speed gearbox. The gearbox has two modes: • RUNDOWN MODE: Used to run nuts down to seated position ready to torque. • TORQUE MODE: Used for final torqueing in TORQUE ONLY and TORQUE AND ANGLE sub-modes. -
Page 20: Charging Procedure
Each LITHIUM gun is equipped with a universal reaction arm. The reaction arm is used to absorb and counteract any opposing forces created by the operation of the torque gun. Use the appropriately sized reaction arm or HYTORC Washer based on your application. BREAKTHROUGH PRODUCTS FOR INDUSTRIAL BOLTING... -
Page 21: Basic Operation
Basic Operation Press any button to start the gun. The gun will shut itself off after 3 minutes of inactivity. See Figure 13 for the LITHIUM Torque Gun’s Main Screen Display. All gun parameters will be saved from the most recent session. -
Page 22: Basic Function Description
Basic Function Descriptions Torque: Allows the operator to enter the target torque that the gun will seek when the trigger is pulled and held. Angle: If an angle setting is above “0” the gun will add this angle of rotation to a completed torque operation using the maximum output of the unit. -
Page 23: Torque Gun Operation
5. Make sure the Lithium gun and fastener equipment are positioned properly. 6. Make sure the torque reaction arrangement is placed securely (HYTORC Washer, HYTORC Nut, or Reaction Arm). 7. Pull the trigger to start the torqueing operation. -
Page 24: Options
OPTIONS Getting to the Options Menu By simultaneously pressing the leftmost and center buttons and holding them, the Options menu will be displayed. Figure 15 shows the options menu. Press the corresponding up/down arrow keys to highlight the different selection. Press the center button to select the highlighted option. (Press Together) BEEPER: Turn beeper On/Off. - Page 25 FASTENER TYPE: Allows setting of left handed or right handed threads and sets functions accordingly. Also of- fers a setting for “HYTORC Nut” and “HYTORC Washer”. SHORTCUTS: Shows the button press shortcut combinations. DISPLAY POLARITY: Inverts the display color from white to black (for better visibility in some lighting).
- Page 26 Options (Continued) FW / HW VERSIONS: Shows the current hardware and software versions of the gun. CALIBRATION: Enters the calibration routine (see “Calibration Section” of the manual). MEMORY: Allows the user to save the current gun parameters to a memory location, or load gun parameters from a memory location.
- Page 27 Options (Continued) LOWER TORQUE LIMIT; he default Unlock Code is 0 (to change the unlock code see “change unlock code” option on page 26). SET ANGLE DELAY: The user can adjust the time delay between the gun reaching torque and when it starts turning through the specified angle.
- Page 28 SHORTCUTS MAIN SCREEN BUTTON SHORTCUTS: (Long Press) (Long Press) (Long Press) GETTING TO THE OPTIONS MENU See “Options” Section. (Press Together) CALIBRATION This shortcut starts the calibration routine. See “Calibration Section”. (Press Together) MEMORY See “Memory” in the options section. (Press Together) BREAKTHROUGH PRODUCTS FOR INDUSTRIAL BOLTING...
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Page 29: Hytorc Washer Overview
HYTORC. The HYTORC Washer is a washer that fits under a standard nut and is used in conjunction with the HYTORC Washer Driver. The nut is driven by the inner sleeve of the drive. The reaction of the tool is transmitted to the outer sleeve of the HYTORC Washer drive. -
Page 30: Important Preparation Steps For The Hytorc Washer
(Working space for bolting, lighting, accessibility). • Install the clean, dry nut on the opposite side from which you want to tighten. • Install the HYTORC Washer on the side which you want to tighten by rotating the bolt clockwise until it is hand tight. -
Page 31: Installing Hytorc Washer Drive
Figure 17 - Installing Set Screw on HYTORC Washer Driver Installing HYTORC Washer Driver • The set screw for fastening the HYTORC Washer Driver is aligned with the milled recess in the ring gear of the tool. See Figure 18 and Figure 19. -
Page 32: Tightening With Hytorc Washer
• Put the tool in HYTORC Washer mode (Refer to the Options section) • Place the HYTORC Washer Driver on the battery powered tool and tighten the set screw. • Engage the HYTORC Washer Driver and tool with the nut by placing it over the top of the bolt to be tightened. -
Page 33: Maintenance
MAINTENANCE Preventive Maintenance Even though the LITHIUM Torque Gun can operate virtually maintenance free; good care, proper repairs and preventive maintenance will contribute significantly to longer lasting tool life. • Sufficient cooling must always be ensured. The cooling vents must be kept clean, free of adhering dirt and dust, and may not be closed for any reason. - Page 34 5. Calibration routine will now begin: Be aware, the gun will now operate WITHOUT prompting the operator to also press one of the back buttons. • When “Cal Point X – Y operate gun & record torque” is displayed: (Note: X = the current calibration point, Y = the current sample of the calibration point).
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Page 35: Lithium Gun Block Diagram
APPENDIX A LITHIUM GUN BLOCK DIAGRAM Figure 20 - Lithium GUN Block Diagram POWER IN MOTOR 36V DC MOTOR DRIVE CONTROLLER BOARD TRIGGER (MDC) GEAR SWITCH SOCKET DRIVE USER INTERFACE CONTROLLER BOARD (UIC) BREAKTHROUGH PRODUCTS FOR INDUSTRIAL BOLTING... -
Page 36: Lithium Gun Dimensions
APPENDIX B LITHIUM GUN DIMENSIONS Figure 21 - Lithium Gun Dimensions MODEL BTM-0250 BTM-0700 BTM-1000 BTM-2000 BTM-3000 34-325 ft-lbs.(47- 150-700 ft-lbs. 200-1200 ft-lbs. 325-2000 ft-lbs. 500-3000 ft-lbs. TORQUE RANGE 441 Nm) (203-949 Nm) (271-1627 Nm) (339-2711 Nm) (678-4067 Nm) DRIVE SIZE ½"... - Page 37 BREAKTHROUGH PRODUCTS FOR INDUSTRIAL BOLTING...
- Page 40 BREAKTHROUGH PRODUCTS INDUSTRIAL BOLTING Find your nearest TORQUE GUN CO. distributor at www.torquegun.com/dist TORQUE GUN A HYTORC COMPANY 120 Wesley Street, Hackensack, New Jersey 07606 U.S.A. Tel: 201-512-9800 • E-Mail: info@torcgun.com • Web: www.torquegun.com 888-GUN-2-GUN MAN-TGC-LITGUN-2017...
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