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Table of Contents
Related Manuals for Hytorc LION-.25
Summary of Contents for Hytorc LION-.25
- Page 1 1st. Edition Jan. 2017...
- Page 2 Should an application require a modification to the tool, or any of the standard accessories please consult with your local HYTORC representative and they will be able to obtain the assistance for any modification that may be required.
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Page 3: Table Of Contents
OPERATIONS MANUAL CONTENTS LIMITED WARRANTY IMPORTANT SAFETY INFORMATION Personal Protective Equipment LION Gun Safety Warnings Reaction Assembly and Drive Basic Safety Instructions for Handling IMPORTANT BATTERY PACK SAFETY INSTRUCTIONS THE RBRC™ SEAL OPERATION General SETUP Battery Pack Installation and Removal Charging Procedure Power Reaction Arm... -
Page 4: Limited Warranty
This limited warranty gives you specific legal rights and you may also have other rights, which vary from state to state. The limited warranty can also be found online at www.hytorc.com and in the documentation we provide with the product. We warrant that during the warranty period, the product will be free from defects in material and workmanship. -
Page 5: Important Safety Information
IMPORTANT SAFETY INFORMATION Read and understand this material before operating or servicing this equipment. Failure to understand how to safely operate this tool could result in an accident causing serious injury or death. • Inspect all LION Gun components as they are removed from the shipping container. If damage is found to any component, contact the shipper immediately. -
Page 6: Lion Gun Safety Warnings
LION Gun Safety Warnings WARNING Read all safety warnings and all instruction. Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury. Save all warnings and instructions for future reference. 1) Work Area Safety •... - Page 7 • Store idle LION Guns out of the reach of children and do not allow persons unfamiliar with the LION Gun or these instructions to operate the LION Gun. LION Guns are dangerous in the hands of untrained users. • Maintain LION Guns.
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Page 8: Reaction Assembly And Drive
If liquid contacts eyes, additionally Reaction Arm Use the appropriately sized reaction arm or HYTORC Washer based on your application. The LION Gun is usually supplied with a reaction arm in standard length. However, a custom reaction arm may have been delivered for your special application. - Page 9 WARNING! Always attach the reaction arm so that the foot points away from the body of the gun. Incorrect installation of the reaction arm can cause the reaction arm to come into contact with your hand or other body parts causing injury. Hold the button on the reaction arm while sliding it onto the splined section past the square drive and release the button once the arm is fully seated.
- Page 10 Secure the socket using a locking pin through the square drive and a retaining ring. Store the reaction arm and LION gun in the tool box supplied after use and during work breaks. The World’s Most Trusted Industrial Bolting Systems...
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Page 11: Basic Safety Instructions For Handling
To eliminate the exposed reaction area please inquire about the HYTORC Washer with your local representative or dealer. The World’s Most Trusted Industrial Bolting Systems... -
Page 12: Important Battery Pack Safety Instructions
(i.e. pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to an authorized HYTORC service center for recycling. WARNING: Fire hazard. Do not store or carry battery so that metal objects can contact exposed battery terminals. -
Page 13: The Rbrc™ Seal
(or battery pack) at the end of its useful life have already been paid by HYTORC. The RBRC™ in cooperation with HYTORC and other battery users, has established programs in the United States to facilitate the collection of spent LION Gun batteries. Help protect our environment and conserve natural resources by returning the spent LION Gun battery to an authorized HYTORC service center for recycling. - Page 14 • Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. • Do not disassemble charger; take it to an authorized HYTORC service center when service or repair is required. • This charger is designed to operate on standard household electrical power (100-240 VAC 50/60hz).
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Page 15: Operation
OPERATION General Each 18V LION Gun is supplied completely assembled and ready for use. A full kit contains: • LION Gun • One 18V LION 4.1Ah Battery Pack • 18V Battery Charger • Battery Charger Power Supply • Reaction Arm Vents Status LED Reaction Arm... -
Page 16: Setup
SETUP Battery Pack Installation and Removal To install the battery pack into the tool handle, align the base of the tool with the rails in the tool handle and slide the battery pack firmly into the handle until you hear the lock snap in to place. To remove the battery pack from the tool, press the release button (as shown below) and firmly slide the battery pack out of the tool handle. -
Page 17: Led
4. The completion of the charge is indicated by a green light which also indicates an idle state. The pack is fully charged and may be used at this time or left on the charger. LED Indicators: • No Battery Solid Green Light •... -
Page 18: Power
Each LION Gun is equipped with a universal reaction arm. The reaction arm is used to absorb and coun- teract any opposing forces created by the operation of the gun. Use the appropriately sized reaction arm or HYTORC Washer based on your application. Basic Operation Press any button to start the gun. -
Page 19: Setting Torque And Release Angle
Setting Torque and Release Angle Increase Decrease Go to Next Value Value Screen Press and hold center key to toggle through screens for setting Torque, Angle and Release Angle. While on screen, use the up and down arrow keys to select value. Basic Function Descriptions Torque: Allows the operator to enter the target torque that the gun will seek when the trigger is pulled and held. -
Page 20: Lion Gun Operation
LION GUN OPERATION Tightening 1. Use the options menu to specify the type of fastener being used. 2. Set the tool to the desired torque level. 3. Set the tool to the desired post-torque angle. (REMEMBER: the gun will apply AT LEAST its maximum rated torque while turning the fastener through this requested angle. -
Page 21: Access Main And Sub Menus
ACCESS MAIN AND SUB MENUS Press and hold left and center buttons simultaneously for approximately 3-seconds, release buttons when the “MAIN MENU” header appears. The green bar highlights the current position. Push the left button to scroll down , right button to scroll up Press the center button to select and display a sub-menu or to select EXIT MENU to return to Home Display... -
Page 22: Operation
Operation The Operation menu contains most functions for every-day operation. The green bar highlights the current position. Push the left button to scroll down , right button to scroll up Press the center button to select and display a sub-menu or select MAIN MENU to return to Main Menu. - Page 23 LH LEFT HAND bolts tightened counterclockwise. return to the OPERATION menu. time delay is applied after the TORQUE HN HYTORC NUT tightened counterclockwise. value by continuing to hold the trigger. HW HYTORC WASHER tightened clockwise. Push up button h to increase the delay...
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Page 24: Job Data
Job Data The Job Data menu contains settings needed to record and download data from the tool. The green bar highlights the current position. Push the left button to scroll down , right button to scroll up Press the center button to select and display a sub-menu or select MAIN MENU to return to Main Menu. - Page 25 Job Data cont. Provides a summary of jobs and events This screen reminds the user to connect Press the buttons hi to scroll through the currently being saved in memory. job numbers to select the data set you a standard USB cable between the PC (Type A) to the tool (Micro A).
- Page 26 Job Data cont. Recording Indicator When the JOB DATA recording is started, the Home Display provides visual indicator for JOB ON and the JOB NUMBER Connect Standard USB Cable When the Tool is powered ON, the USB is connected to a PC, and GENERATE CSV FILE JOB NUMBER selected, the PC discovers the tool just as any other mass storage device.
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Page 27: System
MAIN MENU to return to Main Menu. *NOTE: DEBUG:CAL and DEBUG:TRIG are not intended for field use. These functions are password protected and only accessible by HYTORC in the factory. Displays Firmware (FW) and Hardware Provides capability to orient the display... -
Page 28: Admin
MAIN MENU to return to Main Menu. *NOTE: FORMAT NVRAM is not intended for field use. This function is password protected and only accessible by HYTORC in the factory. User must first enter the 4 digit unlock Allows the user to change the 4 digit The user may enable a lockout mode code for access to admin features. - Page 29 Admin cont. Sub-Menus continued on next page. Allows user to set time and date by To adjust the minimum TORQUE limit To adjust the maximum TORQUE limit entering appropriate numerical values. press button h to increase the value or i press button h to increase the value or i to decrease the value.
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Page 30: Calibration
• Note: Calibration is usually done with the RH fastener selected for consistency. • Calibration should only be done by qualified personnel according to HYTORC process. The Calibration menu may be reached by selecting CALIBRATE GUN in the ADMIN menu. -
Page 31: Shortcuts
SHORTCUTS MAIN SCREEN BUTTON SHORTCUTS: (Long Press) (Long Press) (Long Press) GETTING TO THE OPTIONS MENU See “OPTIONS” Section. (Press and Hold) CALIBRATION This shortcut starts the calibration routine. (See the “Calibration” section of the manual on page 29). (Press and Hold) MEMORY See “MEMORY”... -
Page 32: Maintenance
MAINTENANCE Preventive Maintenance Even though the LION Gun can operate virtually maintenance free; good care, proper repairs and pre- ventive maintenance will contribute significantly to longer lasting tool life. • Sufficient cooling must always be ensured. The cooling vents must be kept clean, free of adhering dirt and dust, and may not be closed for any reason. -
Page 33: Calibration
EXCEEDS the maximum rated torque of the gun, the calibration has failed. In either case please contact HYTORC or support. 7. When all calibration points are completed, the torque gun will ask if you would like to save or cancel. -
Page 34: Lion Gun Block Diagram
APPENDIX A LION GUN BLOCK DIAGRAM LION Gun 18V Block Diagram POWER IN MOTOR 18V DC MOTOR DRIVE TRIGGER CONTROLLER BOARD GEAR SWITCH (MDC) SOCKET DRIVE USER INTERFACE CONTROLLER BOARD (UIC) The World’s Most Trusted Industrial Bolting Systems... -
Page 35: Lion Gun Dimensions
APPENDIX B LION GUN DIMENSIONS LION Gun Dimensions Final Torque Weight Torque Range Drive (No Load) (With Battery) Model Ft. Lbs./Nm Inches/mm Lbs./Kg LION-.25 25-250/47-441 ½” 10.83”/275.08 10.16”/258.06 3.46”/87.90 2.45”/64.51 11.60 8.70 7.30/3.31 LION-.7 70-700/100-949 ¾” 10.83”/275.08 10.8”/274.32 3.46”/87.90 2.86”/72.64 3.90... - Page 36 MOUNT EDGECOMBE, DUR, + 27-(0)3150231 19 HYTORC SINGAPORE SINGAPORE, +65-689-789-95 HYTORC LATIN AMERICA MARIA DE LA PIEDAD, CTZ, + 52-921-21-52760 HYTORC has representatives in every area of the world. To find your nearest location visit: hytorc.com/world E: info@hytorc.com P: +1-201-512-9500...
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