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Summary of Contents for Hytorc BTM-0250
- Page 1 Lithium Gun electric socket wrench Technical manual...
- Page 2 Details and values given in this manual are average values and have been compiled with care. Details and values are not binding. HYTORC disclaims any liability for damage or detriments suffered as a result of reliance on the information given...
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Page 3: Table Of Contents
Contents Contents About the document.................6 Purpose of the document......................6 How to work with the document....................6 Languages........................... 6 Illustrations...........................6 Safety symbols in the document....................6 Revision history..........................7 Contact information........................7 Safety.......................8 General safety instructions......................8 2.1.1 Personnel.......................... 8 2.1.2 Work area..........................8 2.1.3 Equipment......................... - Page 4 7.10.9 Showing the cycle counter....................37 7.10.10 Showing the version information..................37 7.10.11 Showing the error log...................... 38 7.10.12 Setting the angle delay....................38 Maintenance..................39 Preventive maintenance......................39 Maintenance by HYTORC......................39 Troubleshooting..................40 Tools............................40 Battery chargers.........................40 Technical data..................41 10.1...
- Page 5 Contents 10.2 Lithium Gun BTM-0700......................41 10.3 Lithium Gun BTM-1000......................42 10.4 Lithium Gun BTM-2000......................42 10.5 Lithium Gun BTM-3000......................42 10.6 Physical conditions........................43 10.7 Battery and battery charger....................... 43 Declaration of Conformity..............44...
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Page 6: About The Document
About the document About the document Purpose of the document The document shows the information to do these steps: • Install the equipment • Operate the equipment • Maintain the equipment The document contains the original instructions for the Lithium Gun electric socket wrench, to which is referred with the term ‘tool’. -
Page 7: Revision History
“Note” is used to give additional information. Revision history Date Revision number Comment 16-08-2016 First version Contact information HYTORC Nederland BV HYTORC Benelux BVBA Platinawerf 8 Ysselaarlaan 65B 6641 TL Beuningen 2630 Aartselaar The Netherlands Belgium Phone: +31 (0)24 3660660 Phone: +32 (0)38 705220 Website: www.hytorc.nl... -
Page 8: Safety
Only use the tools for the purposes for which they have been designed. Do not force small tools or accessories to do the job of a larger tool. HYTORC can develop customized accessories to ensure safe and simple operation. Contact your local HYTORC representative for more information. -
Page 9: Additional Safety Instructions
Store tools and accessories which are not in use properly. Additional safety instructions 2.2.1 Reaction arms • Only use HYTORC reaction arms. • Do not modify the reaction arms in any way. • Place the reaction arm against a solid reaction point that can handle the load. -
Page 10: Battery Packs And Battery Chargers
• Make sure that the socket is secured to the tool. • Do not use common extension pieces or step-up/step-down adapters. HYTORC can develop customized accessories to ensure safe and simple operation. Contact your local HYTORC representative for more information. -
Page 11: Liability
Safety Liability HYTORC cannot be held responsible for injury or damage that results from unintended use of the equipment. The equipment is designed and intended only for the purpose described in the relevant documents. Uses not described in the relevant documents are considered unintended uses and can result in injury or damage. -
Page 12: Description
The Lithium electric socket wrench is a tool used for both your torque and tension applications with the same system. Different reaction arms and sockets can be used with the tool. HYTORC electric tools have an accuracy of ± 5%. Device... -
Page 13: Display
40. 3.3.2 Fastener type indicator The fastener type indicator shows the current setting for the Fastener type option. See Options on page 33. Display Setting Right hand Left hand HYTORC Nut ™ HYTORC Washer ™ 20 - 001 -... -
Page 14: Battery Charger
Description Battery charger Battery charger power supply Battery charger cradle 3.4.1 LED indicator Color Status Solid green Fully charged/no battery Solid red Charging Battery chargers Flashing red Error. See on page 40. 20 - 001 -... -
Page 15: Installation
Installation Installation Connecting and disconnecting the battery pack Procedure Connect the battery pack (A) to the tool. Make sure that you hear a click. To disconnect the battery pack (A), push the battery pack release button (B) and remove the battery pack. -
Page 16: Reaction Arms
Reaction arms Reaction arms The reaction arms can be used together with hydraulic tools, pneumatic tools and electric tools. There are different types of reaction arms to operate the tool. Standard reaction arm (360°) The length of the reaction arm is fixed. One standard heavy-duty socket must be used together with the reaction arm. -
Page 17: Straight Tpf Reaction Arm
Reaction arms Procedure Place the socket over the nut as far as possible. Place the reaction arm as shown. Adjust the reaction arm as close to the flange surface as possible. Place the tool as shown. Straight TPF reaction arm The length of the reaction arm is adjustable. -
Page 18: Straight Wtct Reaction Arm With Reaction Cup
Reaction arms Straight WTCT reaction arm with reaction cup The length of the reaction arm is adjustable. One standard heavy-duty socket must be used together with the reaction arm. Procedure Place the socket over the nut as far as possible. Place the reaction arm as shown. -
Page 19: Curved Reaction Arm With Dual-End Reaction Cup
Reaction arms Curved reaction arm with dual-end reaction cup The length of the reaction arm is fixed. Procedure Place the socket over the nut as far as possible. Place the reaction arm as shown. Make sure that the reaction cups are placed over the reaction points completely. -
Page 20: Adjustable Length
Reaction arms Procedure Place the socket over the nut as far as possible. Place the reaction arm as shown. Place the tool as shown. 5.7.2 Adjustable length The length of the reaction arm is adjustable. One standard heavy-duty socket must be used together with the reaction arm. -
Page 21: U-Shaped Dual-Tool Interconnect Reaction Arm
Reaction arms Procedure For the lowest reaction force, choose a reaction point as far away as possible. Place the reaction arm as shown. Place the sockets over the nuts as far as possible. Place the tools as shown. U-shaped dual-tool interconnect reaction arm The length of the reaction arm is adjustable. -
Page 22: Reaction Ring
Reaction arms Procedure Place the sockets over the nuts as far as possible. Place the reaction arm as shown. Place the tools as shown. 5.11 Reaction ring Multiple standard heavy-duty sockets must be used together with the reaction arm. Procedure Place the sockets over the nuts as far as possible. -
Page 23: Reaction Strip (Recessed Bolt Heads)
Place the reaction arm as shown. Place the tool as shown. 5.13 HYTORC Washer ™ double-drive socket Procedure Place the HYTORC Washer ™ under the regular nut. Place the double-drive socket with the tool over the nut and reaction washer completely. 5.14 HYTORC LoadDISC ™... -
Page 24: Hytorc Nut ™ Drive
Reaction arms Procedure Place the HYTORC LoadDISC ™ under the regular nut. Place the double-drive socket with the tool over the nut and reaction washer completely. Lock the double-drive socket with the tool onto the reaction washer using the locking lever. -
Page 25: Securing The Sockets And Reaction Arms
Securing the sockets and reaction arms Securing the sockets and reaction arms Sockets and reaction arms must be secured to prevent injuries and damage to the equipment. There are different types of heavy-duty sockets to use with the tool: 6-point sockets / 12-point sockets (regular / high) 6-point hex sockets / 12-point hex sockets (regular / high) Eccentric sockets Customized sockets... -
Page 26: Securing The Sockets (Type 2)
Securing the sockets and reaction arms Securing the sockets (type 2) Procedure Fit the securing clip (B) to the socket (A) as shown. Securing the reaction arm onto the spline shaft Procedure Slide the reaction arm (A) over the drive shaft (B) as shown. Make sure that the hex bolt (C) aligns with the hole (D). -
Page 27: Operation
Operation Operation Inspections before use Make sure that: • the reaction arm is placed against a solid reaction point and secured to the tool. • the socket has the correct size and is secured to the tool. • all securing clips, securing pins and securing screws are fitted and secured to the tool, the reaction arm and the socket. -
Page 28: Automatic Shut-Off System
Operation Automatic shut-off system The tool is equipped with an automatic shut-off system. The tool will shut off after after 3 minutes of inactivity. Before shutting off, the tool will save the active values of all parameters. Determining the gearbox mode The tool has a gearbox with two modes: •... -
Page 29: Direction Of Rotation
Operation Procedure Start the tool. ANGLE RELEASE RELEASE TORQUE 0 deg. 0 deg. 0 deg. 700 lb-ft Push and hold the display button of TORQUE: ANGLE: the rotation indicator to show the 100 lb-ft 0 deg. next screen. NUT: NUT: When the display shows the correct screen, push the display buttons of the up and down arrows to set the... -
Page 30: Changing The Direction Of Rotation
Operation 7.7.2 Changing the direction of rotation Procedure Start the tool. Push the display button (B) of the rotation indicator (A) to change the direction of rotation. Tightening and loosening a bolted flange connection Warning: • When you use a hex socket, do not use more than the specified torque. •... -
Page 31: Loosening A Bolted Flange Connection
If you use hex sockets, comply with the restrictions to make sure that the sockets do not break. • If you must constantly use a high torque to loosen the nut or the bolt, use a heavier HYTORC tool. Contact your local HYTORC representative for more information. Procedure Start the tool. -
Page 32: Saving And Loading Settings
Operation Saving and loading settings 7.9.1 Saving settings Procedure Start the tool. ANGLE RELEASE SAVED SETTINGS Push and hold the display buttons 0 deg. 0 deg. 1: T=0, A=0, R=0, RH TORQUE: of the up arrow and the down arrow 2: T=0, A=0, R=0, RH 3000 lb-ft 3: T=0, A=0, R=0, RH... -
Page 33: Setting The Options
Set the type of fastener. There are four settings: type on page 35 • 'Right hand': Fasten right-handed threads. • 'Left hand': Fasten left-handed threads. • 'HYTORC Nut': Fasten HYTORC Nuts ™ ™ • 'HYTORC Washer': Fasten HYTORC Washers Showing the short- Shortcuts Show the shortcut combinations. -
Page 34: Setting The Beeper
Operation Option Description Showing the cycle Cycle counter Show the number of completed, failed and total cy- counter cles. on page Showing the version FW/HW versions Show the current software and hardware versions of information the tool. on page Saving and loading Memory Save or load parameter settings into or from a mem- settings... -
Page 35: Setting The Display Rotation
Use the display buttons of the up BEEPER RIGHT HAND OUTPUT UNITS LEFT HAND and down arrows to highlight the DISPLAY ROTATION HYTORC NUT correct setting. FASTENER TYPE HYTORC WASHER SHORTCUTS Push the display button of the right NEXT MENU MAIN MENU arrow to select the setting. -
Page 36: Showing The Shortcuts
Operation 7.10.7 Showing the shortcuts Procedure Navigate to the 'Shortcuts' option. Push the display button of the right arrow. Push a display button to leave the OPTIONS KEY SHORTCUTS screen. BEEPER -OPTIONS OUTPUT UNITS DISPLAY ROTATION -CALIBRATION FASTENER TYPE -MEMORY SHORTCUTS NEXT MENU -ANGLE... -
Page 37: Showing The Cycle Counter
Operation 7.10.9 Showing the cycle counter Procedure Navigate to the 'Cycle counter' option. Push the display button of the right arrow. OPTIONS 2 CYCLE COUNTS Push a display button to leave the DISPLAY POLARITY Comp. Cycles: 1073 CYCLE COUNTER screen. Failed. -
Page 38: Showing The Error Log
Operation 7.10.11 Showing the error log Procedure Navigate to the 'Error log' option. Push the display button of the right arrow. Use the display buttons of the up OPTIONS 3 ERROR LOG: and down arrows to scroll through MEMORY LAST ERROR ERROR LOG the information. -
Page 39: Maintenance
Make sure that the vents are free of dirt and dust. • Clean dirty tools. • Replace damaged fittings and cords. Maintenance by HYTORC • Have a qualified technician do maintainance and repair. • Have the tool fully disassembled, cleaned, inspected and calibrated at least once a year. -
Page 40: Troubleshooting
Troubleshooting Troubleshooting Try to find a solution for the problem using the tables. If you cannot find a solution for the problem, contact your local HYTORC representative. Tools Problem Possible cause Solution The tool operates backwards. The direction of rotation is in-... -
Page 41: Technical Data
Technical data Technical data 10.1 Lithium Gun BTM-0250 Drive 1/2" Radius (A) 2.8 cm 1.12" Length (L) 25.7 cm 10.12" Height (H) 32.6 cm 12.85" Width (W) 8.8 cm 3.47" Weight (including battery pack) 4.32 kg 9.5 lbs. Arm length (Y) 7.0 cm... -
Page 42: Lithium Gun Btm-1000
Technical data Maximum torque 949 Nm 700 ft.lbs. Rundown rpm (no load) 85 rpm Final torque rpm 8.5 rpm 10.3 Lithium Gun BTM-1000 Drive 3/4" Radius (A) 4.0 cm 1.59" Length (L) 29.0 cm 11.44" Height (H) 32.6 cm 12.85" Width (W) 8.8 cm 3.47"... -
Page 43: Physical Conditions
Lighting normal ambient lighting Note: The tool is not suitable for use in explosive environments. Your HYTORC deal- er is able to modify your HYTORC equipment (except for electric tools) to comply with the directives EPS 13 ATEX 2 561 X and EX II 2 G EX c IIB T4. -
Page 44: Declaration Of Conformity
Declaration of Conformity Declaration of Conformity 20 - 001 -... - Page 45 Declaration of Conformity 20 - 001 -...
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