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Automatic Systems INTERLOCK 674 Technical Manual

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InterLock 674
Security booth
Technical manuAl
(Ooriginal English version)
Rev. 02 • Update 11/2024
www.automatic-systems.com

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Summary of Contents for Automatic Systems INTERLOCK 674

  • Page 1 InterLock 674 Security booth Technical manuAl (Ooriginal English version) Rev. 02 • Update 11/2024 www.automatic-systems.com...

  • Page 3: Table Of Contents

    InterLock 674 TABLE OF CONTENTS Symbols used ................5 Introduction .
  • Page 4 InterLock 674 Software of weight managing, synthesis and diagnosis: IUPPITER ......45 6.1.
  • Page 5 InterLock 674 10.10. Diagnosis ................... 98 10.10.1.
  • Page 6 InterLock 674 Fig. 35 - Rooftop assembly_step 1 ................68 Fig.

  • Page 7: Symbols Used

    InterLock 674 1. SYMBOLS USED The symbols below indicate a more or less state of danger. They have been included in the various chapter to draw the reader’s attention. Dangerous situation for people’s health. Failure to observe the indications with these symbols can cause serious physical damage to people.

  • Page 8: Introduction

    We therefore advise you to read all these recommendations carefully before activating the security booth. Information about repairs, adjustments and different settings from those set here is to be requested to Automatic Systems. Keep this manual with care for every future consultation.

  • Page 9: General Safety Regulations

    Please, be sure that when the system operates, all safety conditions are respected. If you notice any irregularities, please stop the system immediately and call the Automatic Systems assistance service. Only a professionally qualified staff must service the electric system, even if the maintenance work is of small entity.

  • Page 10: Risk Assessment

    InterLock 674 2.6.2. WARNINGS FOR SERVICE TECHNICIANS • The installation and maintenance must be carried out by trained and authorized staff. • When moving the door manually during maintenance, do not put your hands inside the mechanical components. • Activating the machine when the internal ceiling or the external roof are removed could be dangerous. Be careful not to put your hands inside the driving elements while the machine is on.
  • Page 11 InterLock 674 Avoiding the risks: - Wear protective equipment. - Use tools to check the electric voltage. - Don’t operate on mechanical parts while the machine is on. CATEGORY 3 – SERVICE TECHNICIANS People at risk: Maintenance and service staff.

  • Page 12: Maintenance Warnings

    InterLock 674 2.8. MAINTENANCE WARNINGS The machine was made in compliance with current legislation and taking into account the legislative provisions transposing the community directives. We recommend a periodic verification of the integrity of the system every six months to be entrusted exclusively to qualified staff.

  • Page 13: Functioning

    The highly performance uniqueness of passage avoids the queueing of not authorized users both in the entrance and in the exit. On request the InterLock 674 can even be realized removable and/or redundant; in this second case, if the booth has the function of escaping, the doors are always guaranteed by an unblock system via weights that starts to work in case of missing opening.

  • Page 14: Booth Functioning

    InterLock 674 3.3. BOOTH FUNCTIONING cable passage (if necessary) Fig. 2 - External side view REF. DESCRIPTION Spotlight Radar (optional) Speaker Ceilings opening key Mechanical lock External push button Stop and aid intercom call button Horizontal safety photocells Metal detector parking feet (optional)
  • Page 15 InterLock 674 Fig. 3 - Internal side view REF. DESCRIPTION Inspectable frame Internal push button Emergency stop button and emergency intercom call RX photocells (left)-TX (right) Base with weight control system...

  • Page 16: Power On Of The Booth

    InterLock 674 3.3.1. POWER ON OF THE BOOTH The booth can be switched on and off with the mechanical lock situated on the top of the external side of the booth. Use the mechanical lock for the first admission and for the last exit.

  • Page 17: Emergency Door Opening

    InterLock 674 3.3.8. EMERGENCY DOOR OPENING The emergency command on the console allows the contemporary opening of the doors. In case of a total lack of power supply or a state of breakdown of the booth, it will be necessary to proceed with the manual emergency.

  • Page 18: Automatic Functioning In The Absence Of Current

    InterLock 674 3.3.12. AUTOMATIC FUNCTIONING IN THE ABSENCE OF CURRENT In the absence of a 220V power supply, the batteries are automatically activated to ensure at least 30 minutes of further functioning. After this period the doors stop and by pressing the reset switch of the electronic logic it is possible to take advantage of an additional reserve of energy to allow a certain number of door openings.

  • Page 19: Control Console

    InterLock 674 3.4. CONTROL CONSOLE The control console is equipped with the main functions usually used to programme the booth operating modes; furthermore, can be used both as a single console and as a secondary console combined with the digital console.

  • Page 20: Control Console Operation Modes

    InterLock 674 3.5. CONTROL CONSOLE OPERATION MODES ON/OFF console key This key enables and disables the console ON - Console enabled OFF - Console disabled Last exit By pressing this button, the access is enabled or by the mechanic door lock or with impulsive contact (lock with spring contact, electronic key, badge reader, etc.), for cleaners, maintenance workers, etc.
  • Page 21 InterLock 674 External door It allows to open the external door during the manual mode. During the automatic mode this key can be used to activate / deactivate the "block" function for the external door. With the “block” function activated, the console makes a continuous alarm until the function is deactivated. In addition to this alarm, the unopened doors will be signaled by the simultaneous lighting of their two LEDs status.
  • Page 22 InterLock 674 N.B: If the control console is installed in a place where electrostatic discharges can easily be generated, it is advisable to make an “earth connection” by connecting an “earth” wire to into the back side of the console.

  • Page 23: Pushbuttons With Led Stripes

    InterLock 674 3.6. PUSHBUTTONS WITH LED STRIPES LED intercom Intercom call LED stripe Opening button Fig. 5 - Pushbuttons with LED stripes LED stripe It shows the booth condition depending on the different combinations of colors. LED intercom When it is on, means that a signal has been sent to the operator.

  • Page 24: Booth Condition And Led Meaning

    InterLock 674 3.6.1. BOOTH CONDITION AND LED MEANING BOOTH CONDITION EXTERNAL LIGHT INTERNAL LIGHT Standby during bidirectional function Blue Blue Standby during manual function/ reclosure of opened door during manual function Standby during only entrance function Standby during only exit function...

  • Page 25: Electronic Description

    InterLock 674 4. ELECTRONIC DESCRIPTION 4.1. BLOCK DIAGRAM Metal detector Power supply (Option) Control console Batteries Board I/O 315 Light Mechanical lock SUN system (Option) ELECTRONIC MOTHERBOARD Internal mobile guide External mobile guide magnet/piston/brake magnet/piston/brake Internal motor External motor Internal encoder...

  • Page 26: Power Supply

    InterLock 674 4.2. POWER SUPPLY The booth can be equipped with two different types of power supply, depending to the required characteristics. 4.2.1. POWER SUPPLY 220 VAC Main switch Entrance of network tension 220 VAC Fuse 10A Fig. 7 - Power supply 220 VAC...

  • Page 27: Power Supply Ul - 100/240Vac 2.8A 50/60Hz

    InterLock 674 4.2.2. POWER SUPPLY UL - 100/240VAC 2.8A 50/60HZ Exit of tension 24VDC 10A Entrance of network tension 100/240VAC 2.8A 50/60Hz Fig. 8 - Power supply UL Power supply connector ED electronic control unit +24V +24V Control batteries current...

  • Page 28: Ed Electronic Control Unit

    InterLock 674 4.3. ED ELECTRONIC CONTROL UNIT Fig. 9 - ED Electronic control unit The board presents the following characteristics and peripherals: • Power supply 24 V 10A • Programmable micro-controls • 2 Serials RS485 • 1 serial RS232 dedicated to the programming •...

  • Page 29: Connectors

    InterLock 674 4.3.1. CONNECTORS Fig. 10 - ED Electronic control unit / Connectors REF. DESIGNATION Connectors for external and internal motors Power supply connector Batteries connector Remote control connector Internal and external proximity sensors connectors Internal and external safety connectors...

  • Page 30: Power Supply Connector

    InterLock 674 4.3.1.1. CONNECTORS FOR EXTERNAL AND INTERNAL ENGINES REF. DESIGNATION Engine Engine 4.3.1.2. POWER SUPPLY CONNECTOR REF. DESIGNATION +24VDC external power supply +24VDC external power supply GND internal power supply GND external power supply +24VDC external power supply Not used...
  • Page 31 InterLock 674 4.3.1.5. INTERNAL AND EXTERNAL PROXIMITY SENSORS CONNECTORS REF. DESIGNATION +24VDC Not used CONTACT PROXIMITY SENSOR • Use a PNP - NO proximity sensor 4.3.1.6. INTERNAL AND EXTERNAL SAFETY CONNECTORS REF. DESIGNATION +24VDC Not used SAFETY CONTACT • Use a safety NPN – NO 4.3.1.7.
  • Page 32 InterLock 674 4.3.1.9. INPUTS CONNECTORS REF. DESIGNATION REF. DESIGNATION Inp6 +24VDC Inp7 Inp0 +24VDC Inp1 +24VDC +12VDC Inp2 Not used Inp3 Inp8 +24VDC Inp9 Inp4 Inp10 Inp5 Inp11 +24VDC • Inp0 – Inp7 are activated with a positive (with a tension that varies from 5VDC to 24VDC) •...
  • Page 33 InterLock 674 4.3.1.11. LOAD CELL CONNECTOR REF. DESIGNATION Avcc Avcc - Signal Load Cell 1 + Signal Load Cell 1 Agnd Agnd - Signal Load Cell 2 + Signal Load Cell 2 4.3.1.12. PROGRAMMING CONNECTOR REF. DESIGNATION Not used Not used...

  • Page 34: Status Led

    InterLock 674 4.3.1.14. EXTERNAL SERIAL CONNECTORS REF. DESIGNATION L- EXT L+ EXT +12 VDC/+24 VDC +12 VDC/+24 VDC LISTEN TALK • Outside from the MAINBOARD it is reported if the output voltage from the connector is set up at 12 VDC or 24 VDC.
  • Page 35 InterLock 674 4.3.1.17. METAL CONNECTOR REF. DESIGNATION +24 VDC METAL ALARM +12 VDC Tx232 / Reg. synthesis Rx232 / Reg. synthesis L- INT L+ INT 4.3.1.18. SPEAKER/INTERCOM/SPOTLIGHTS CONNECTOR REF. DESIGNATION +24 VDC / + Spotlight - Spotlight NO Intercom buttons...

  • Page 36: Reset Button

    InterLock 674 4.3.1.20. OUTPUTS CONNECTORS REF. DESIGNATION Out8 Out7 Out6 Out5 +12VDC Out3 +24VDC Out1 • Out5 – Out8 give +24 VDC 1,4A • Out1 and Out3 give +24 VDC 2,8A 4.3.1.21. RESET BUTTON • The reset button it is used to switch again the MAINBOARD on in the case it is switched off during the status of network lack.

  • Page 37: Programming

    InterLock 674 4.3.2. PROGRAMMING Here there is a description with the phases to follow to do the programming of 5216288 boards or ED mainboard. This procedure can be done only on boards that have already passed the testing phase. PROCEDURE: a.
  • Page 38 InterLock 674 1. Do a double click on ‘5216288pxxxx.mot’ file File example: 2. The “Flash develop toolkit” program boots automatically, select “Device” from the drop-down menu and click on “Configure Flash Project” 3. The list of microprocessors will be opened automatically (CHOOSE DEVICE), search the microprocessor “H8/3687F” through...
  • Page 39 InterLock 674 4. The “Communications Port” window, select the COM number that is associated to the converter that you are using and then click on “Avanti”. To know what type of COM is associated to the converter, check it on “Device Management” on your own PC.
  • Page 40 InterLock 674 6. In the “Connection Type” window select “Avanti”. 7. In the “Programming Options” window select “Fine”. 8. Switch the board that you are on the point of programming on. 9. Connect the programmer for ED boards to the programming connector.

  • Page 41: Parameterization And Diagnosis

    InterLock 674 14. When the programming is ended, select the “FDT Disconnect” button. 15. Move the selector/button of the programmer on “Run”. 16. Click on and kept pressed the reset button for 2 seconds. The programming is ended. 4.3.3. PARAMETERIZATION AND DIAGNOSIS The detection of broken parts of the booth and the variation of the parameters compared to the ones set by the firm must be done with a special software: "Iuppiter", given on request by Automatic Sys.

  • Page 42: I/O 315 Board

    InterLock 674 4.3.3.1. IUPPITER The Iuppiter software allows to regulate the parameters of various mainboards, the screens used for the ED mainboard are the following: • ED SETUP: activate and deactivate the various settings, that change according to the accessories connected to the ED mainboard and the different products where the ED mainboard is used.

  • Page 43: Inputs And Outputs

    InterLock 674 5. INPUTS AND OUTPUTS 5.1. ELECTRONIC CONTROL UNIT INPUTS INPUT OF THE CLAMP IUPPITER PAGE REFERENCE DESCRIPTION MAINBOARD ED IO MASTER - IN 6 POWER ON (Contact N.C.) ED IO MASTER - IN 7 PERSON SENSOR +24VDC POWER ON (Common)
  • Page 44 InterLock 674 OUTPUTS OUTPUT OF THE CLAMP IUPPITER PAGE REFERENCE DESCRIPTION MAINBOARD INVERTER OUT 3 INVERTER OUT 4 ED IO MASTER - O 2 DAY-NIGHT +12VDC 12 VDC ED IO MASTER - O 4 +24VDC 24 VDC ED IO MASTER - O 3 •...

  • Page 45: Connection Diagram

    InterLock 674 5.2. I/O 315 5.2.1. CONNECTION DIAGRAM METAL CONNECTOR MAINBOARD 5.2.2. FUNCTIONS On the following chapters, all the functions, inputs/outputs of the I/O 315 board will be explained. The following functions are considered standard and only for InterLock. If you have purchased a product with different functions (no standard functions), it is recommended to consult also the technical specification of the product.

  • Page 46: Output Functions

    InterLock 674 • Function IN 12 - Block for entry transit: By activating this function, the entry transits are not allowed. • Function IN 13 - Block for exit transit: By activating this function, the exit transits are not allowed.

  • Page 47: Software Of Weight Managing, Synthesis And Diagnosis: Iuppiter

    For the management of weight, synthesis and diagnosis it is used the Iuppiter software. Here below are indicated the pages and the standard functional settings that Automatic Systems considers important for the correct functioning of the machine, the other pages are used for other products. The values not reported in the following parameters used for the machine do not need to be modified.
  • Page 48 Kp, Kd, Ki, Ki Vel, Kp Vel e Kp Torque: those parameters can vary according to the type of mechanics used (booth, pass, etc…), they are set in the factory and they cannot be modified without a declared authorisation by Automatic Systems.

  • Page 49: Ed Setup Page - Master

    InterLock 674 6.1.2. ED SETUP PAGE - MASTER Fig. 18 - Iuppiter - ED Setup page / Master THE VALUES SHOWN ARE PURELY INDICATIVE AND MAYBE SIGNIFICANTLY DIFFERENT. FLAGS • FLAG 1 - TWO DOORS EXIT: During the “Night” function, pressing the internal opening button, the booth starts a transit with the opening of both doors.
  • Page 50 InterLock 674 • FLAG 10 - BAUD 19200: The Baud Rate is set at 19200 on the internal ring. • FLAG 11 - AUTOMATIC INTERLOCK (reserved) • FLAG 12 - SYNTHESIS DURING THE TRANSIT (reserved) • FLAG 13 - SYNTHESIS IN EXIT: During the transit in exit, the message “Goodbye” triggers.
  • Page 51 • SEL 2 - VIDEODIGIT: biometric access control with the Videodigit system (face). • SEL 3 - BIVIDEO: biometric access control with the Bivideo system (fingerprint and face). • SEL 4 - CONTACTS: access control with system at contacts, not necessarily Automatic Systems. 2° SELECTION FIELD – DIRECTION OF ACCESS CONTROL •...
  • Page 52 InterLock 674 4° SELECTION FIELD - METAL CONTROL FIRST ENTRANCE • SEL 0 - METAL CONTROL FIRST ENTRANCE FROM CONSOLE: control can be activated from Console. • SEL 1 - NEVER METAL CONTROL FIRST ENTRANCE: control never active. • SEL 2 - ALWAYS METAL CONTROL FIRST ENTRANCE: control always active.

  • Page 53: Ed Setup Page - Inverter

    InterLock 674 6.1.3. ED SETUP PAGE - INVERTER Fig. 19 - Iuppiter - ED Setup page / Inverter THE VALUES SHOWN ARE PURELY INDICATIVE AND MAYBE SIGNIFICANTLY DIFFERENT. TO SET THE ED SETUP PAGE – INVERTER, SELECT "LINK MASTER" IN THE BOX AT THE TOP RIGHT AND SELECT ADDRESS "197".
  • Page 54 InterLock 674 1° SELECTION FIELD – TYPE OF BLOCK OF THE EXTERNAL DOOR • SEL 0 - MOBILE GUIDE: the external door is locked by a mobile guide. • SEL 1 - BRAKE: the external door is locked with a brake.

  • Page 55: Weight Page - Synthesis

    InterLock 674 6.1.4. WEIGHT PAGE - SYNTHESIS Fig. 20 - Iuppiter - Weight Page - Synthesis THE VALUES SHOWN ARE PURELY INDICATIVE AND MAYBE SIGNIFICANTLY DIFFERENT. IN THE SECTION THRESHOLDS ARE REPORTED THE STANDARD VALUES, DO NOT MODIFY IF NOT AUTHORISED.
  • Page 56 InterLock 674 6.1.4.2. REGISTRATION SYNTHESIS PROCEDURE 1. Connect with a PC audio output to a metal connector on the pin: • RX232 • TX232 2. In the RECORD section, click on the “+” button. 3. Select the file to upload within the mainboard, inserting first the file in the 0 position.

  • Page 57: Expansion I/O 315 Page (Optional)

    InterLock 674 6.1.5. EXPANSION I/O 315 PAGE (OPTIONAL) Fig. 21 - Iuppiter - I/O 315 page THE VALUES SHOWN ARE PURELY INDICATIVE AND MAYBE SIGNIFICANTLY DIFFERENT. This page represents a real time feedback about the functioning of the product based on the equipment and the working mode selected for the product.

  • Page 58: Diagnostics Page

    InterLock 674 6.1.6. DIAGNOSTICS PAGE Fig. 22 - Iuppiter - Diagnostics page THE VALUES REPORTED ON THIS PAGE REPRESENT THE VARIOUS TENSIONS PRESENT WITHIN THE MAINBOARD AND THEY CAN VARY OF A ± 10%.

  • Page 59: System Installing

    We suggest that only skilled and equipped staff do the job. Please inform Automatic Systems when this operation is necessary. Verify that the ceiling of the installation area is at least 280 cm high. This will ensure enough space to access the top of the booth in order to carry out the assembly and the maintenance operations.

  • Page 60: Product Storage

    InterLock 674 7.3. PRODUCT STORAGE If before the final installation you need to store a product, we recommend doing so when all the products or components are still in their packaging and storing the parts in safe places, away from atmospheric agents that could damage them, such as: rain, humidity and direct exposure to sunlight.
  • Page 61 InterLock 674 • Fix the booth to the ground by shims to avoid it can move and considering that this product stability is essential to grant a right functioning. In the metal detector transit area, there are n. 3 grounding feet 3 placed on the base. Remove the 3 steel caps and screw the grounding feet up to levelling the floor tilt.

  • Page 62: Built-In Installation

    This installation is utilized when you want to bring the security booth floor to the same level as the outside. In case of a new establishment, you need to arrange the frame provided on request by Automatic Systems. Lay the cement on its outside and pave up to total coverage.

  • Page 63: Ground Frame Details

    InterLock 674 7.5. GROUND FRAME DETAILS...

  • Page 64: Application Of The Side Frames

    InterLock 674 7.6. APPLICATION OF THE SIDE FRAMES The application Procedure for applying fixtures is as follows: 1. Place the security booth at the present point 2. Position with the infill frame to the chosen anchorage zone on the security booth.

  • Page 65: Wiring

    InterLock 674 7.7. WIRING 1. Connect the cab with a power cable 3x2,5 mm to the main electrical panel through a dedicated conduct. It is recommended to protect the power cord with differential switch 15A id= 0,03A Check for the presence of an appropriate trackside installation.

  • Page 66: Testing

    - Verification of automatic reset. - Check lights and buttons. For settings different from the already set ones, ask Automatic Systems. 7.9. DEACTIVATION AND PUT ASIDE In case of prolonged non utilization of the security booth, make sure to disconnect the power cord. Disconnect the batteries.

  • Page 67: Instructions For Booth Disassembling And Reassembling

    8.1. BOOTH ASSEMBLY POSITIONING OF THE WEIGHEDBASEMENT Position the basement (kg 150 ca) in the point where the InterLock 674 has to be assembled, considering the external side and the gaps dimensions (700-900). The booth can be assembled both in the definitive space, and in this case it is necessary to consider the encumbrance dimensions (...
  • Page 68 InterLock 674 MOUNTING OF THE SIDE WALL Position the SIDE WALL (100 kg approx.) on the basement (Fig. 29 and Fig. 31) and screw with n°4 SCREW TE M8x20 with FLAT WASHER Ø8 and KNURLED WASHER Ø8 (Fig. 30 and Fig. 32) Fig.
  • Page 69 InterLock 674 CENTRAL WALL ASSEMBLY Place the central wall (35 kg approx.) on the basement, with the window stop tongue placed on the top and on the side of the passage compartment of 700 mm (Fig. 33). Screw with the n°4 TE SCREW M8x16 with a FLAT WASHER Ø8 and a KNURLED WASHER Ø8 (Fig.
  • Page 70 InterLock 674 ROOFTOP ASSEMBLY Place the roof assembly, complete with electronics and wiring (100 kg approx.) (Fig. 35), by inserting the threaded bars welded in the holes on the lateral walls (Fig. 36) and the central wall in the guidance tubular (Fig. 37).
  • Page 71 InterLock 674 FRONT WALLS ASSEMBLY (EXTERNAL - INTERNAL) Place the FRONT WALLS ASSEMBLY, complete with electronics, wiring and glasses (730 kg approx.), moving it and lifting it through the eyebolts with appropriate tools*, then draw it near the wall already assembled (Fig. 40 and Fig. 47) and check that the pieces are aligned (Fig.
  • Page 72 InterLock 674 Fig. 42 - Front walls assembly_step 3 Fig. 43 - Front walls assembly_step 4 Screw the FRONT WALL to the lateral walls through n°18 (+18) TE M8x20 SCREWS with the FLAT WASHER Ø8 and the KNURLED WASHER Ø8 (Fig. 45 and Fig. 51).
  • Page 73 InterLock 674 BRACKET ASSEMBLY Fix to the front wall (external side) the bracket to the roof frame (Fig. 46) through n°4 TE FL M8X16 SCREW. Fig. 46 - Bracket assembly_step 1 Fig. 47 - Bracket assembly_step 2 Fig. 48 - Bracket assembly_step 3...
  • Page 74 InterLock 674 Fig. 49 - Bracket assembly_step 4 Fig. 50 - Bracket assembly_step 5 Fig. 51 - Bracket assembly_step 6 Fig. 52 - Bracket assembly_step 7 UPPER CROSSBAR ASSEMBLY Place the UPPER CROSSBAR (Fig. 53), screw sideways through n°4 TSPEI M8X20 SCREWS and in the middle through n°4 TE M8X16...
  • Page 75 InterLock 674 Fig. 53 - Upper crossbar assembly...
  • Page 76 InterLock 674 VERTICAL GLASS STOPS ASSEMBLY Place and fix the vertical glass stop (Fig. 54) through n°5 TSPEI M4X10 SCREWS (total of 20 screws) (Fig. 55). Fig. 54 - Vertical glass stops assembly_step 1 Fig. 55 - Vertical glass stops assembly_step 2...

  • Page 77: Screws

    InterLock 674 8.2. SCREWS TE M8X20 SCREW 4+4+4+18+18+2+2 Ø8 WASHER 4+4+4+4 Ø8 KNURLED WASHER 4+4+4+4 TE M8X16 SCREW M8 FLANGED DIE 3+3+2+2 TCEI M8X30 SCREW TSPEI M8X20 SCREW 3+3+4 TCEI M8X16 SCREW TE FL M8X16 SCREW TSPEI M4X10 SCREW 8.3. BOOTH DISASSEMBLY 8.3.1.

  • Page 78: Wiring On The Security Booth

    InterLock 674 8.3.3. WIRING ON THE SECURITY BOOTH Fig. 56 - Wiring on the security booth - Complete rooftop...
  • Page 79 InterLock 674 Fig. 57 - Wiring on the security booth - Single rooftop...

  • Page 80: Sources Of Disorder Of Metal Detector (Optional)

    InterLock 674 9. SOURCES OF DISORDER OF METAL DETECTOR (OPTIONAL) The metal detector is a sensitive device to the parasitic electromagnetic disturbs, in order to get the best performances, especially at high sensitivity levels, is necessary to perform some precautions in the structures where it is inserted.

  • Page 81: Redundant Unlock (If Expected)

    InterLock 674 10. REDUNDANT UNLOCK (IF EXPECTED) 10.1. FUNCTIONING OF THE REDUNDANT UNLOCK SYSTEM The redundancy is a system used to unlock and open automatically the doors and it occurs in certain situations. The unlock/open commands can come from two sources: - Central management electronics (mainboard): in this case, the opening of the doors is activated by the motors.

  • Page 82: Operating Principle Of The Mechanical Redundant Unlock System

    The presence of the Redundant Unlock system does not guarantee the functioning of the Metal Detector. So, in the InterLock 674 provided with this system the Metal Detector will not be provided 10.2. OPERATING PRINCIPLE OF THE MECHANICAL REDUNDANT UNLOCK SYSTEM The operation of the mechanical redundant unlock system is based on simple mechanical elements such as: steel cable, spring, mechanical slide on a guide and pulley.

  • Page 83: Disassembly Of The Redundant Unlock System

    InterLock 674 10.3. DISASSEMBLY OF THE REDUNDANT UNLOCK SYSTEM 10.3.1. INDICATIONS FOR THE DISASSEMBLY OF THE REDUNDANT UNLOCK SYSTEM • The connecting cable between each Capacitive and its related ED unit has not been dissected, because to separate them it is enough to unplug the male connector of the ED unit. On the cable, next to the male connector, it is present a number and the same number is present on the feminine connector of the ED unit, to allow the reunion during the assembly phase.

  • Page 84: Mechanical Parts Of The Redundant System

    InterLock 674 10.4. MECHANICAL PARTS OF THE REDUNDANT SYSTEM MECHANICAL HANDLING ASSEMBLY COMPLETE REDUNDANT WEIGHT SYSTEM...

  • Page 85: Mechanical Handling Assembly Detail

    InterLock 674 10.4.1. MECHANICAL HANDLING ASSEMBLY DETAIL GUIDE SUPPORT TROLLEY COUPLING BRACKETS BRACKET MECHANICAL SLIDE MECHANICAL SLIDE MAGNET GUIDE FOR PULLEY GROUP MECHANICAL SLIDE...

  • Page 86: Complete Redundant Weight System Detail

    InterLock 674 10.4.2. COMPLETE REDUNDANT WEIGHT SYSTEM DETAIL REF. DESCRIPTION REF. DESCRIPTION Pulley “Cable break” proximity sensors kit Electromagnet kit Cover Frontal weight plate Back weight plate Lower weight Cylindrical weight plunger “Cable break” magnets Stroke end...

  • Page 87: Weight Lock System

    InterLock 674 10.5. WEIGHT LOCK SYSTEM Remove the 4 covers by unscrewing the 6 screws M4X10 on each cover. Fig. 58 - Weight lock system_step 1 Unscrew the weight locking screw M5x16, be careful because once moved it, the weights will fall.

  • Page 88: Redundant Electronics

    InterLock 674 10.6. REDUNDANT ELECTRONICS Serial connection between the Redundancy Electronics Electronic Control Unit (Mainboard)

  • Page 89: 5216288 Board

    InterLock 674 10.7. 5216288 BOARD Fig. 60 - 5216288 Board • Power supply 12/24 V • 8 opto-isolated digital entries or 6 opto-isolated digital entries and 2 analogic entries • 4 relay exits • 2 MOSFET exits • 1 RS-485 Serial Communication •...

  • Page 90: Connectors

    InterLock 674 10.7.1. CONNECTORS REF. DESIGNATION Power supply connector Programming and Communication connector Communication Connector Dallas Key Connector BSP Exits Connector (12/24 Vdc - 1.5 A) REF. DESIGNATION Exits Connector at relay Connectors of Entrances...
  • Page 91 InterLock 674 REF. DESIGNATION Pushbutton Connector 10.7.1.1. CONNECTOR OF POWER SUPPLY REF. DESIGNATION + 12/24 Vdc 10.7.1.2. CONNECTOR OF PROGRAMMING AND COMMUNICATION REF. DESIGNATION +12/24V Reset Programming RS-232 RS-232...
  • Page 92 InterLock 674 10.7.1.3. CONNECTOR OF COMMUNICATION REF. DESIGNATION +12/24V Not used Not used Not used Not used 10.7.1.4. DALLAS KEY CONNECTORS REF. DESIGNATION Key 2 Led Key 1 Key 1 Led Key 2 10.7.1.5. EXITS CONNECTOR - BSP REF. DESIGNATION...
  • Page 93 InterLock 674 10.7.1.6. RELAY EXITS CONNECTOR REF. DESIGNATION +12/24 Vdc Com 1 N.O. 1 Com 2 N.O. 2 Com 3 N.O. 3 N.C. 3 F.10 Com 4 F.11 N.O. 4 F.12 N.C. 4 10.7.1.7. ENTRIES CONNECTORS REF. DESIGNATION +12/24 Vdc Inp 0 Digital/Analogic (...
  • Page 94 InterLock 674 10.7.1.8. INPUTS CONVERSION: ANALOGIC / DIGITALS DIGITAL INPUTS ANALOGIC INPUTS...

  • Page 95: Serial Conversion /2: Rs232 / Rs485

    InterLock 674 10.7.1.9. CONTROL PANEL CONNECTOR REF. DESIGNATION +12/24 Vdc Inp 7 Inp 6 Inp 5 H.10 Out 2 H.11 H.12 Out 1 Serial 2: RS232-RX / RS485 L+ H.13 ( Chap. 10.7.2) Serial 2: RS232-TX / RS485 L- H.14 (...

  • Page 96: Mini-Dip And Configuration

    InterLock 674 10.7.3. MINI-DIP AND CONFIGURATION...

  • Page 97: Connection Of The Board

    InterLock 674 10.8. CONNECTION OF THE BOARD 10.8.1. 5216288 BOARD 12 Vcc 12 Vcc Micro-Weight External Door 1 Toothed implant External Door Micro-Weight External Door 2 Magnet Adhesion External Door Toothed implant Internal Door Micro-Weight Internal Door 1 Micro-Weight Internal Door 2...

  • Page 98: Parameterization

    I/O 315 REDUNDANCY ALARM and of the buzzer in the Console. FOR THE MEANING OF THE OTHER FLAGS AND PARAMETERS DO REFER TO THE CHAP. 6.1.2, PAGE 47. THE VALUES NOT SHOWN ABOVE ARE NOT USED FOR THE INTERLOCK 674, SO THEY MUST NOT BE MODIFIED.

  • Page 99: Capacitive Ed Setup Page

    InterLock 674 10.9.2. CAPACITIVE ED SETUP PAGE Fig. 62- Capacitive ED Setup Page • PARAM 1: time (in seconds) that passes between each control of the ED unit presence on the serial line made by the Capacitive • PARAM 2: time (in seconds) that passes between the doors’ opening command and the verification of the doors’ opening...
  • Page 100 InterLock 674 10.10. DIAGNOSIS 10.10.1. I/O 315 - ED UNIT PAGE Fig. 63 - I/O 315 - ED unit Page OUTPUTS N° RELAY FUNCTION DESCRIPTION I/O BOARD CRUSHED WEIGHTS MICRO-SWITCH REDUNDANCY ALARM KEEP ALL THE OTHER CONTACTS OF THE I/O 315.

  • Page 101: Ordinary Maintenance

    InterLock 674 11. MAINTENANCE 11.1. ORDINARY MAINTENANCE FREQUENCE IN ACTIVITY/ OBJECT ACTIVITY CYCLES/TIME TO BE CONTROLLED 6 months / 500.000 cycles Cleaning - Cleaning of internal and external glass parts. - Cleaning and lubrication of guides, arms and bearings. - Basement cleaning.
  • Page 102 InterLock 674 FREQUENCE IN ACTIVITY/ OBJECT ACTIVITY CYCLES/TIME TO BE CONTROLLED 6 months / 500.000 cycles Power supply system - Batteries control and their possible substitution. - Control the machine functioning without network supply (just the internal lamp of the booth must stay off).
  • Page 103 InterLock 674 PROBLEME CAUSE INTERVENTION - Verify the settings of the weight by using Iuppiter Booth in alarm mode Load cells/weight - From the weight/synthesis page check the weight inside the system booth. If there is a weight inside the booth when it is empty, do the following tests: 1.
  • Page 104 InterLock 674 PROBLEME CAUSE INTERVENTION - Verify all the above steps that reference to the load cells and The booth does not finish the Load cells/weight initialization system to the weight system. - Verify that the proximity sensor detects correctly the closed Proximity sensor door.

  • Page 105: Technical Specifications

    InterLock 674 12. TECHNICAL SPECIFICATIONS 2300 Fig. 64 - General dimensions...

  • Page 106: Technical Characteristics

    InterLock 674 13. TECHNICAL CHARACTERISTICS Power supply 220VAC or 100-240VAC 2.8A 50/60Hz (see chapter Power supply) Maximum absorbed power 200 W Power absorption During reset phase: 680mA Standby: 560mA Working: 640mA Operating temperature -10°C/+55°C Maximum humidity revelated 85 % (without condensation)

  • Page 107: Declaration Of Conformity

    BELGIQUE Herewith declare that the following machines Automatic flat sliding doors security booths InterLock 674 (IL 674) manufactured by our partner SAIMA, with the reference: Multitransito light conforms to the essential requirements and other relevant provisions of the EC / EU directives listed below with intended use: •...
  • Page 108 InterLock 674 NOTES ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________...
  • Page 110 The information contained in this document is the property of Automatic Systems and is confidential. The recipient is prohibited from using it for any purpose other than the use of the products or execution of the project to which it refers and from communicating it to any third party without the prior written permission of Automatic Systems. The document is...

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