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Summary of Contents for Zimmer FWR
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Tool changer DDOC02329 THE KNOW-HOW FACTORY www.zimmer-group.com...
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Page 2: Table Of Contents
11.2 Setting the sensors in the storage station ..................................14 12 Maintenance ....................................15 13 Decommissioning/disposal ..............................15 14 REACH declaration ..................................16 15 Declaration of Incorporation ..............................17 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 3: Supporting Documents
► You absolutely must comply with the described measures for avoiding these dangers! Ö The warning symbols are assigned according to the type of danger. INFORMATION This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 4: Safety Notices
• Use of the product under extreme conditions, such as aggressive fluids or abrasive dusts • Additional drilled holes or threads Ö Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole responsibility. ► Make sure that the power supply is disconnected before you mount, adjust, modify, maintain or repair the product. -
Page 5: Proper Use
► Operate the product only when it is in a technical condition that corresponds to the guaranteed parameters and operating conditions. Ö Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole responsibility. -
Page 6: Product Description
Several storage stations can be used to hold differently equipped loose parts for operation with the same stationary part. Stationary part (FWRxxF) Loose part (FWRxxL) Storage station 5.1 Type plate A type plate is attached to the product. The article number and the confirmation number are shown on the type XX-XXXXXX plate. Article number Confirmation number Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 7: Functional Description
• Tool weight: Mass of the tool that is installed to the product and that can be retrieved from the storage station. • Handling weight: Additional mass of the workpiece required for handling. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 8: Accessories/Scope Of Delivery
8 Accessories/scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. Zimmer GmbH accessories are specifically tailored to the individual products. ► For optional accessories and those included in the scope of delivery, refer to our website. -
Page 9: Installing The Storage Station
10.2 Installing the stationary part on the robot ► Insert the straight pin into the designated fit on the stationary part. ► Position the stationary part on the robot. ► Loosely attach the mounting screws. ► Tighten the mounting screws without distortion. Straight pins Mounting screw Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 10: Installing The Tool To The Loose Part
The loose part can be installed from above or from below. ► Insert the straight pin into the designated fit on the loose part. ► Position the loose part on the tool. ► Loosely attach the mounting screws. ► Tighten the mounting screws without distortion. Mounting screw Straight pins Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 11: Coupling The Stationary Part And Loose Part
► Place the loose part above the marking in the storage station accordingly. ► Position the stationary part above the loose part. ► Lower the stationary part. Ö The loose part automatically locks with the stationary part during automatic extending out of the storage station. Screw Lock Marking Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 12: Installing The Energy Supply
Non-compliance may result in material damage. ► Before installing an accessory, make sure it is suitable for use with the selected variant. ► You can find information on our website. ► Please contact Customer Service if you have any questions. ► Install the energy element above the pin. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 13: Installing The Sensors
► Fasten the sensor on the stationary part. ► Install the sensor on the stationary part with the countersunk screw. Mounting screw Sensor Cover 10.7.2 Installing the sensor on the storage station ► Install the sensors at the new storage station. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 14: Commissioning
11.2 Setting the sensors in the storage station ► Position the markings on the locking mechanism on the markings of the storage station. ► Turn in the sensors until they emit a signal. ► Fasten the sensors at this position. ► Coat the sensors with sealing lacquer. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 15: Maintenance
► Have maintenance work that requires disassembly of the product performed by customer service only. Ö Dismantling and reassembling the product without authorization may result in complications, as special installation equipment is required in some cases. Zimmer GmbH accepts no liability for any resulting malfunctions or damage. 13 Decommissioning/disposal INFORMATION When the product reaches the end of its operational phase, it can be completely disassembled and disposed of. -
Page 16: Reach Declaration
REACH regulation (“Duty to communicate information on substances in articles”). Michael Hoch Rheinau, Germany, 2021-12-09 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 17: Declaration Of Incorporation
Machinery and an EC Declaration of Conformity has been drawn up in accordance with Annex II 1 A. Kurt Ross Rheinau, Germany, 2021-12-09 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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