Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Electrolux Half Kitten
Summary of Contents for Electrolux Half Kitten
- Page 1 SERVICE MANUAL COOKING © ELECTROLUX HOME PRODUCTS Publication number Customer Care - EMEA Training and Operations Support Built-in Hobs Technical Support INDUCTION HOB 599 78 22-36 “HALFKITTEN” Edition: 01/2016 - Rev. 01 Technical Support - BSP 1/42 599 78 22-36 Rev. 01...
- Page 2 Technical Support - BSP 2/42 599 78 22-36 Rev. 01...
-
Page 3: Table Of Contents
TABLE OF CONTENT INTRODUCTION ........................... 5 ......................5 URPOSE ANUAL ............................5 ARNINGS DESCRIPTION OF PRODUCT ......................6 ......................6 RODUCT ONFIGURATION ..........................7 AYOUT “PCIII” ......................7 NTERFACE ....................... 8 TRUCTURE ITTEN 2.4.1 (POB)............. 8 NDUCTION ODULE ITTEN OWER OARD ...................... - Page 4 ..........................34 ERVICE OTES ....................35 OWER UPPLY ONNECTIONS 6.2.1 ........................35 ARTH ONNECTOR 6.2.2 ........................35 ONNECTOR 6.2.3 ........................36 ONNECTOR 6.2.4 ........................36 EUTRAL ONNECTOR BUS WIRING ............................37 ..........................37 ERVICE OTES ......................38 ONNECTIONS FAN WIRING ............................39 .......................
-
Page 5: Introduction
Before working on a device, check the efficiency of the system casing using appropriate equipment. As an example, refer to the indications described / illustrated in the portal Electrolux Learning Gateway (http://electrolux.edvantage.net). After the work, carry out electrical safety tests and ensure that the all safety devices are working properly. -
Page 6: Description Of Product
DESCRIPTION OF PRODUCT Induction cooktop with flex cooking zone ( Half Kitten ) on the left side and 2 standard zones 145mm and 210mm on the right side. The User interface is PCIII for hobs with full touch display. The glass ceramic is a transparent back printed glass. -
Page 7: Layout Of Hob
Glass ceramic with Interface from Back side Back coated transparent glass Interface PC3 7 Inch attached to glass Chassis of Induction hob without glass Half Kitten power module with 20coils Induction zone 145mm Cheetah Induction zone 210mm Cheetah Coil carrier Cheetah... -
Page 8: Structure Of Halfkitten
2.4 STRUCTURE OF HALFKITTEN • Induction modules are fixed on the aluminium-carrier by heat transfer paste • Ferrite and copper coil are glued on the aluminium-carrier Lower Aluminium - Carrier Induction module Upper Aluminium -Carrier Ferrite Copper Coil Springs for Pressure Temperature sensor (POB) 2.4.1... -
Page 9: Halfkitten Ventilators
2.5 HALFKITTEN VENTILATORS The HalfKitten is cooled by three ventilators. For an optimal cooling and noise performance, the ventilators are controlled according to the power levels. 2.6 RELAY POWER BOARD The Relay Electronic Board is the power supply for the induction modules Cheetah, HalfKitten and the user interface PC3 Power supply for control electronic... -
Page 10: Induction Module Cheetah
2.8 INDUCTION MODULE CHEETAH 2 IGBT‘s for each cooking zone Temperature sensor Connection for 145mm Coil MACS Bus to control electronic MACS Bus to SideKick Connection for 210mm Coil Capacitor 0,68uF Standard, 0,76uF High Power Connection for Coil Sensor Cheetah Fan 10. -
Page 11: Technical Details
2.11 TECHNICAL DETAILS Cooking Zones 1. Cooking zone HalfKitten 450mm x 280mm Single cooking zone: 500W Complete Cooking zone 3700W The output of power is depended on the number of cooking zones and the pot size. Pot size 90 – 280mm Pot Size (mm) Min. -
Page 12: Dismount Appliance / Replacing Spares
DISMOUNT APPLIANCE / REPLACING SPARES 3.1 UNLOCKING THE APPLIANCE Turn the hob in reverse side (glass in the bottom) and release all the clams with the promise tool (Spare Part no: 14002507101/4). Use of clean and soft sheet on the table top will avoid scratches on the glass top. -
Page 13: Access T Opciii User Interface
3.3 ACCESS TO PCIII USER INTERFACE The complete interface is attached to the glass. This is required because of the glued PCIII Plastic Frame and ITO foil on the glass. Remove the Condensing film Release the clip on PCB to release the ITO foil cable Take out the ITO Cable from the clip Remove the Cables from the PCIII Unsnap the PCIII (2 locations) from the PCIII frame (... -
Page 14: Access To Cheetah Coils
3.4 ACCESS TO CHEETAH COILS 1. Unlock the coil Screws 25% 2. Release the coil cables 3. Release the temperature cable A. Screws to release the 145mm coil B. Screws to release the 210mm coil T1. Temperature cable for 145mm coil Pull the cable applying the force on the cheetah board as show in 3) T2. -
Page 15: Access To Main Electronics
3.5 ACCESS TO MAIN ELECTRONICS Unscrew * 7 to remove the coil carrier Place back the EMC cable and screw it on the coil carrier after the service Remove the Ground wire to lift the coil carrier. Fix it back after service 3.6 REPLACING OF ELECTRONIC / ELECTRIC SPARES 3.6.1 EPLACING... -
Page 16: Replacing O F Fan
3.6.2 EPLACING Unscrew the fan screws *2 from the lower side of the hob Disconnect the Fan cable from Cheetah board Assemble the Fan in the same position and connect the fan cable to the cheetah board. 3.6.3 EPLACING ELAY OWER OARD 1. -
Page 17: Replacing O F Control Electronic Board
3.6.4 EPLACING ONTROL LECTRONIC OARD Disconnect Power wiring Disconnect Kitten Bus 12 pol Disconnect 3 Ventilator cables Disconnect the Kitten Power board Cables Disconnect the EMC Disconnect the Macs Bus Kitten Control Unscrew the * 3 screws Release the * 2 Snaps Lift the board Place the new board and follow the reveres step for assembling back. -
Page 18: Replacing O F Half Kitten Power Board
ENTLATORS If ventilator 2 or 3 is defect (E7 / K …) Check the numbers of ventilator ( 1, 2, 3 ) Follow the removal of Half kitten Power board in Chapter 3.6.4 Unscrew the 2 screws of each ventilator Disconnect the ventilator from Control board Assemble the ventilator and replace the halfkitten module. -
Page 19: Replacing O F Half Kitten Temperature Coil Sensor
3.6.7 EPLACING ITTEN EMPERATURE ENSOR Defective temperature coil sensor on the halfkitten can be exchanged as a single spares. Determine the defect sensor and verify with the Multimeter Identify the defective temperature sensor as defined in chapter 4.1.3 and release the cable from the bunch by opening the tape Unplug the cable from the power board Tie a thread with a good length to the sensor wire to pull back the new sensor wire without any... -
Page 20: Replacing The Single Halfkitten Power Board
3.6.8 EPLACING THE INGLE ALFKITTEN OWER OARD High skills are required to replace the single defective Power Board (POB) Orange / Grey VCD Blue / Black GND Coil Wires 12 Pol Wire Capacitor Block Screws to assemble POB POB Carrier To replace a single POB, do following steps: Open the appliance as defined in Chapter 3.1... -
Page 21: Error Codes
ERROR CODES Displayed Rout Cause Action to solve Error Configuration on Interface not Reprogram UI present Wrong supply voltage Check supply voltage Sensor for coil out of range Cool down appliance Sensor is broken/short cut Replace coil / Sensor Power board defect Replace power board Fan blocked/defect Check fan, replace fan... -
Page 22: Kitten Control Board
4.1.2 ITTEN ONTROL OARD When the failure code E8 / K was displayed the Kitten Control board does not communicated to the user interface. First check if the Power board for any short circuited. • Measure the value with a multimeter in Diode test mode. •... -
Page 23: Error Examples
Control board / E6 / K or C Z<value> IGBT sensor Cheetah Code: 74 Control board / E6 / K or P or C Details: <value> 15V Bad value HalfKitten / Cheetah Z<value> Code: 61 Control board / E7 / K or C Z<value> Ventilator blocked Cheetah Code: 64... - Page 24 Detail : 1 = outer coils 2 = inner coils HalfKitten coils Code:75 :Sensor open E4 / P1 to P10 Half Kitten Induction module E6 / P1 to P10 Ventilator on Cheetah : Error code electronic disconnected : Cheetah electronic...
- Page 25 Power supply connector : Error code BPL1 to Control board : User interface PC3 disconnected Switch off and Swicth on and touch the display HalfKitten zone is out of order, Both flexible zones are still working L1 missing No reaction on the display Connector J18 on User interface PC3 disconnected L2 missing...
-
Page 26: Induction Module Half Kitten
4.1.4 NDUCTION MODULE ITTEN In a short circuit of an IGBT’s on a HalfKitten electronics, conductor path are also destroyed on the control electronic. Error (E8 / K). PCIII USER INTERFACE INTERPRETATION 5.1 PCIII SCREENS Screen name Picture Notes Start-up If the Screen keep in this screen or in white screen remove fuse for 1 –... - Page 27 ProCook In ProCook mode only one pot is active. If a 2 pot is place the function is disables or can not actived. In some cases it could happen that a 2 cross is displayed with the pot is moved. This is caused while the 20 coils are scanned in series and the system sees a moved pot on new position while the old postion was scanned meantime...
-
Page 28: Software Version
5.2 SOFTWARE VERSION 1. Switch on the appliance. 2. Touch “ ”. 3. Select “Menu” and touch it. 4. Select “Service” and touch it. 5. Select “Software version” and touch it. 6. Software versions appear on the display. 561944400_A 0.2.16 Core board : ANC-no. -
Page 29: Factory End Test
FACTORY END TEST Before you activate the “Factory end test”, it is important to know, which software includes the user interface PC3 CB: Software 0.2.16 Includes non ”skip” button. It is impossible to skip the factory end test. To complete the test, two metal strips are necessary. - Page 30 12. Touch all 4 yellow corners and twice the centre to verify the touch screen. Frist LOW, second MID. 13. Press I/O button to continue 14. Check the coil column 1 and 3 need to be covered by a long stripe of metal.
-
Page 31: Factory End Test (Fast Testing Of Coils )
19. Same procedure for coil column 2 and 4 20. Take away one metal strip and move the other metal strip on column 3 21. The fixed zones will activated for the test 22. Place a pot on the first zone and touch the yellow field. -
Page 32: Skip Function
Test procedure Start the factory end test as described before and place a baking tray on the HalfKitten coils. Coils appear blue If any coil is defect, the coil appears in bright (A)! Additional test: Boiling water via baking try! Level 14 with active Booster (7,12A) 5.4.2 KIP FUNCTION It is only possible on software... - Page 33 On the flex zone are When the system scannes the area and 2 Place one pot set the power level. placed 2 pots and they pots are place closed to eachother the sytem Then the group of coils are are detected as one zone assumes that one pot is places on the flex frozen.
-
Page 34: Power Wiring
POWER WIRING The mains cable is connected to the Mains terminal (A). From the Mains terminal the lines are connected to the Relay Power Board (B). Via relays the Cheetah (C) and Control Board (D) boards are supply by this board. Relay Power board have two functions: Supply Interface with 5V DC and disconnect Cheetah and Control board from Mains to meet the Standby requirements of lower than 0,5W. -
Page 35: Power Supply Connections
6.2 POWER SUPPLY CONNECTIONS 6.2.1 ARTH ONNECTOR Earth Connection : 1 2 : Connector Earth to Protection Box Connector: 3 4 : Connector Earth to Relay Power Board PE Yellow/ Green 5 6 : Connector Earth to Coil Carrier Cheetah 3 Wires 6.2.2 ONNECTOR... -
Page 36: Line 2 Connector
6.2.3 ONNECTOR Line 2 Connection : Connector: 1 2 : Connector Line 2 to Relay Power Board L2 In Grey 3 4 : Cheetah L to Relay Power Board L2 out 2 Wires 6.2.4 EUTRAL ONNECTOR Neutral Connection : Connector: 1 ... -
Page 37: Bus Wiring
BUS WIRING Via the Macs the electronics Interface PC3, Cheetah Induction and Control Electronic Board are communicating. The HC 1 + 2 is used for the HalfKitten module and HC 3 is for Cheetah. Therefore the Cheetah module gets the ID3 programming without Jumper. On the Control electronic Board is also no Jumper used because the 5V power is supplied by the Relay Power board with the mains relays. -
Page 38: Bus Wire Connections
7.2 BUS WIRE CONNECTIONS Bus Wire 1 Connection : 1 2 : Relay Power Board 5V to Inter connection interface 1 3 : Inter connection interface to Macs Bus Kitten Control 1(+5V), 2(Data), 3(0V) Bus Wire 2 Connection : 1 ... -
Page 39: Fan Wiring
FAN WIRING 8.1 VANTILATORS HALFKITTEN Connection : 1 1 : Ventilator 1 to HalfKitten control Electronics 1 2 2 : Ventilator 2 to HalfKitten control Electronics 2 3 3 : Ventilator 3 to HalfKitten control Electronics 3 8.2 CHEETAH FAN Connection : 1 ... -
Page 40: Cheetah Coil Wiring
CHEETAH COIL WIRING 9.1 145MM CHEETAH COIL 145 mm Coil Connection : 1 1 : Red coil Connector to TAB 2 Cheetah module 2 2 : Black coil Connector to TAB 1 Cheetah module 3 3 : Coil Sensor Cable to Sensor holder Cheetah module 9.2 210MM CHEETAH COIL 210 mm Coil... -
Page 41: Circuit Diagram
10. CIRCUIT DIAGRAM X1 / PE X1 / 2 X1 / 4 X1 / 1 L2_lN1 L2_lN2 PE L1_lN1 L1_lN2 N1 N3 SMPS Relais Board L1_OUT1 L1_OUT2 N2 N4 L2_OUT1 L2_OUT2 BPL1 BPL2 BPN1 BPN2 BP03 BPL1 BPL2 BPN1 BPN2 BP1 BP2 BP3 Induction Module Right Kitten Control board... -
Page 42: Revisions
11. REVISIONS Revision Date Description Author Approved by - on 01/2015 Document Creation 01/2016 Change in chapater 4.1.3 , 4.1.4 Added chapter 4.1.3.1 Added chapter 5.2, 5.3, 5.4 , 5.4.1, 5.4.2 Technical Support - BSP 42/42 599 78 22-36 Rev. 01...
Need help?
Do you have a question about the Half Kitten and is the answer not in the manual?
Questions and answers