Huvitz KAIZER HAB-8000 Service Manual
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Huvitz KAIZER HAB-8000 Service Manual

Huvitz KAIZER HAB-8000 Service Manual

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KAIZER (HAB-8000)
Service Manual
R2.0 (Release Date: Sep / 06 / 2013)

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Summary of Contents for Huvitz KAIZER HAB-8000

  • Page 1 KAIZER (HAB-8000) Service Manual R2.0 (Release Date: Sep / 06 / 2013)

  • Page 2: Table Of Contents

    KAIZER Install Guide Manual Table of Contents Installation Procedure ........................... 3 1.1. Removing the Fixing PE-Foam and Tape ..................... 3 1.2. Connecting the power cable and the communication cable ..............4 Check / Adjustment Procedure ........................5 2.1. Outline of the check and adjustment procedure................... 5 2.2.

  • Page 3: Installation Procedure

    1. Installation Procedure 1.1. Removing the Fixing PE-Foam and Tape 1.1.1 Put the Auto Blocker on the place where it is to be installed. 1.1.2 Remove the PE-Foam that fixing the blocking arm as shown in the picture below. 1.1.3 Close the shutter.

  • Page 4: Connecting The Power Cable And The Communication Cable

    KAIZER Install Guide Manual 1.2. Connecting the power cable and the communication cable Power Switch Edger 1 Edger 2 Barcode RS232 Power inlet...

  • Page 5: Check / Adjustment Procedure

    2. Check / Adjustment Procedure 2.1. Outline of the check and adjustment procedure. Checking the PI status and the communication (Test Mode) Checking alignment condition of the image camera To Improve the blocking accuracy Checking alignment condition lensmeter camera After replacing the LED board(LED lamp) (page 34) After replacing the 4-pin hole or whole lensmeter assembly.

  • Page 6: Checking Alignment Conditions Of The Image Camera And The Lensmeter Camera

    KAIZER Install Guide Manual 2.3. Checking alignment conditions of the image camera and the lensmeter camera. 2.3.1. Checking the alignment condition of the image camera 1. Going into the calibration screen. Press the menu icon( )and then the calibration icon( Select the “Lensmeter”...
  • Page 7 2.3.2. Checking the alignment condition of the lensmeter camera 1. 1. 1. 1. Going into the calibration screen. Press the menu icon( )and then press the calibration icon( Select the ‘Lensmeter’ tab at the bottom left side. Select the “LENSMETER” at the upper right side menu.

  • Page 8: Checking The Blocking Condition / Blocking Calibration

    KAIZER Install Guide Manual 4. Save the change Press the “Save” button at the bottom right side. Press the OK button at the pop up display (Save complete). 5. Perform the procedure of 2.5.1 Checking LM Blocking center and calibration(page 13) ☞...
  • Page 9 Shutter Image scan plate Blocking Jig Leap block Calibration Plate Check ‘x2 CAMERA’ at the bottom left side. Press the ‘Start Calibration’ button in the ‘Center’ box at the top right side. This will let the blocking arm block the center position. Press the ‘Auto Position’...
  • Page 10 KAIZER Install Guide Manual 3. Saving the change. A. Press the [Save] button at the bottom right side. B. Press the OK button at the pop up window. ☞ ☞ ☞ ☞ After changing the blocking center position, “2.4.3 “Blocking position calibration” operation needs to be performed certainly.
  • Page 11 If it is not correct, repeat the blocking axis calibration one more time. If it’s correct, just press the ‘Start Calibration’ button to deactivate the calibration function without saving 4. Save the calibration data. Press the [Save] button. Press the OK button at the pop up display (Save complete). 2.4.4.
  • Page 12 KAIZER Install Guide Manual 4. Save the calibration data.. Press the [Save] button at the bottom right side. Press the OK button at the pop up display (Save complete). “SET Position” accomplished (Black Circle) “SET Position” not accomplished (Gray Circle) Selected point to calibrate (Red Circle) 2.4.5.
  • Page 13 2. Blocking calibration by theta calibration. In the ‘Blocking calibration by theta‘, you can calibrate the position of 45, 90 135, 180, 225, 270, 315 degrees. 1) Insert the jig leap block into the blocking arm. 2) Press ‘BLOCK’ button. 3) Press ‘Auto Position’...

  • Page 14: Checking Lm Blocking / Calibration

    KAIZER Install Guide Manual 2.5. Checking LM Blocking / Calibration 2.5.1. Checking LM Blocking center and calibration 1. 1. 1. 1. Place the normal support plate on the work space certainly. (Blocking Calibration Plate has a bad effect on the lensmeter.) 2.
  • Page 15 6. Save the calibration data. Press the [Save] button. Press the OK button at the pop up display (Save complete). 7. Checking the LM Blocking center calibration condition. Repeat 3 ~ 5 steps until two ‘┼’always coincide. 2.5.2. Checking LM axis / Calibration 1.
  • Page 16 KAIZER Install Guide Manual 4. LM axis calibration Press the [Start Calibration] button in the “Theta Axis” box. The yellow line is the axis measured by the lensmeter of the auto blocker. If the yellow line and the red horizontal line don’t coincide, rotate the yellow line with up, down arrow buttons.

  • Page 17: Tracer (Frame Reader) Calibration

    2.6. Tracer (Frame reader) calibration. 1. Going into the calibration screen. Press the menu icon( )and then ,press the calibration icon. Select the “Tracer” tab. 2. Tracer calibration Perform the tracer calibration in the same way as CFR-4000. 2.7. Digital Scan Calibration 1.

  • Page 18: Trial Lens Set Up

    KAIZER Install Guide Manual 2.8. Trial Lens Set up 1. Going into the calibration screen. Press the menu icon( ) and then press the calibration icon ( Select the ‘Lensmeter’ tab. Press the ‘MEASURE POS’ button. Press the ‘SHOW LM INFO’ button. 2.
  • Page 19 7) Setup the remainder trial lenses by same method. -25D, -20D, -15D, -10D, -5D, -2.5D, +2.5D, +5D, +10D, +15D, +20D, +25D 8) Press the ‘CALC POLY’ button. Make the equation with lens setup data. 9) Save and exit...

  • Page 20: Replacement

    KAIZER Install Guide Manual 3. Replacement 3.1. Opening the cover 3.1.1 Opening the side (left & right) covers Unscrew the two screws at the bottom side of the cover with the 2.5mm hexagonal wrench. Grab the bottom of the cover with both hands and lift up the cover. 3.1.2 Opening the front cover Unscrew the two screws at the bottom side of the cover with the 2.5mm hexagonal wrench.
  • Page 21 Open the drawer. Disconnect the cable connector of the shutter PI from the socket (J5) of the motor board (left side) and take the cable out of the frame. Pull the front cover forward. Disconnect the cable connector of the button board from the socket (J29) of the frame reader mainboard.
  • Page 22 KAIZER Install Guide Manual Remove the front cover. ☞Caution: The front cover can be opened after the left & right covers are opened. 3.1.3 Opening the back cover Unscrew the two screws at the bottom side of the cover with the 2.5mm hexagonal wrench. Tilt the back cover upward and pull out the hook of the back cover form the groove of the top cover.

  • Page 23: Closing The Cover

    3.2. Closing the cover 3.2.1 Closing the back cover Hold the back cover slanted and then put the hook of the back cover in the groove of the top cover. Groove Groove Top cover Fasten the two screws at the bottom side of the cover with the 2.5mm hexagonal wrench. 3.2.2 Closing the front cover Connect the cable connector of the button board to the socket (J29) of the frame reader mainboard.
  • Page 24 KAIZER Install Guide Manual Put the hook of the front cover into the groove of the top cover and then grab the front cover and the top cover to keep two parts from separating. Hook Hook Groove Groove Top cover Front cover...
  • Page 25 Place the four brackets (2 on the left, 2 on the right) on the joint position of the frame reader body. Put the hook at the back side of the front cover in the groove of the lens supporter bottom Hook cover.
  • Page 26 KAIZER Install Guide Manual Align the hole of the bracket with the tap at the frame reader body and then fasten the four screws (2 on the left, 2 on the right) with the screwdriver. (Refer to the picture of step 4) Fasten two screws at the bottom of the front cover with the 2.5mm hexagonal wrench.

  • Page 27: Replacement Of The Blocking Arm Module

    Push the side cover to the bottom. 2. Fasten two screws at the bottom of the side cover with the 2.5mm hexagonal wrench. ☞Caution: The side cover can be closed after the front & back covers are closed. 3.3. Replacement of the blocking arm module Open all covers according to ‘3.1.
  • Page 28 KAIZER Install Guide Manual Disconnect the connector of the DC Motor (J6) at the motor board of the auto blocker. Pull out the hook of the spring fixed at the upper frame. Unscrew the two screws fixing the blocking arm with the 4mm hexagonal wrench. Replace the blocking arm with a new one.

  • Page 29: Replacement Of The Gui Board

    ☞ Caution: Be careful to harm the light source lens during the removing. Assemble all disconnected parts in reverse order. Close all covers according to ‘3.2. Closing the cover’. Carry out the blocking calibration certainly according to page 8 ~ page12. 3.4.

  • Page 30: Replacement Of The Motor Board

    KAIZER Install Guide Manual Restore the configuration data from SD card. - Get into the ‘Configuration Backup’ window. - Click the ‘Restore from SD Card’ button. 8. If need be, upgrade the ‘GUI S/W’ by the newest version. 3.5. Replacement of the motor board. Turn off the power.

  • Page 31: Replacement Of The Frame Reader

    3.6. Replacement of the frame reader. Turn off the power. Open the left and right covers and the front cover according to ‘3.1 Opening the cover’ Disconnect the power cable at the left side of the frame reader main board. Disconnect the communication cable connector and the interface cable connector at the right side of the main board.

  • Page 32: Replacement Of The Lcd Module

    KAIZER Install Guide Manual Remove the three screws at the bottom side and the three screws at the frame reader side of the link bracket. Unscrew the three screws at the auto blocker side of the link bracket slightly. Carry out this procedure again on the opposite side.
  • Page 33 Disconnect the LCD and touch screen cable connectors. Press screen cable connector LCD cable connector Take out the LCD and touch screen cables from the hole of the frame. Unscrew the four screws fixing the two LCD hinge brackets. Replace the LCD module with a new one. Assemble the all disconnected and removed parts in reverse order.

  • Page 34: Replacement Of The Led Board

    KAIZER Install Guide Manual 3.8. Replacement of the LED board 3.8.1 Replacing the LED board Turn off the power. Open the side (left & right) covers and the back cover according to ‘3.1 Opening the cover’. Disconnect the LED cable connector from the GUI board. LED board cable connector Cut the cable tie fixing the power cable.

  • Page 35: Normal Setting

    Unscrew the screw fixing the cable mount with small + screw driver. Replace the LED board with a new one. Fasten the two screws slightly for the alignment of the LED board. Bind the power cable with the cable tie. 3.8.2 Alignment of the LED board Turn off the light and darkened the room.
  • Page 36 KAIZER Install Guide Manual Fasten two screws fixing the LED board tightly. Close all covers according to ‘3.2 Closing the cover’. 3.8.3 Check the Majority Level Turn on the light of the room and place the auto blocker in the general environment for using the auto blocker.
  • Page 37 3.8.4 Check the ‘N’ value of the lensmeter Select the ‘LENSMETER’ in the ‘Camera’ menu. Press the ‘MEASURE POS’ button in the ‘LM Motor’ box. 4 Pin hole will be displayed. Press the ‘SHOW LM INFO’ button to activate the lensmeter calculation. Check the N Value of the Point 0, 1, 2, 3.
  • Page 38 KAIZER Install Guide Manual 3.8.5 Lensmeter Center Difference Setup (0D Setup) ↔ cam Check the ‘Center diff(4-pts )’ in the “Information” box. Standard value is DIFF: (0.0±0.5 , 0.0±0.5), most close to 0 If the value is out of range, adjust the value with arrow buttons at the “Position” box. Press the ‘SHOW LM INFO’...

  • Page 39: Replacement Of The Leap Block Adapter (B Grip Assy)

    3.9. Replacement of the leap block adapter (b grip assy) 3.9.1 Detaching the adapter Turn off the auto blocker and open the shutter. Loosen three screws that fixing the adapter by using the 1.5mm wrench. Detach the adapter Three screws Insert the wrench through this hole 3.9.2 Attaching the adapter Close the shutter...
  • Page 40 KAIZER Install Guide Manual 3.9.3 Confirming the direction of the adapter. After the assembly, close the shutter and go into the test mode screen and press the ‘close’ button. After the arm is initialized, check that the hole of the adapter and the hole of the small arm are aligned, and check the direction of ball plunger.

  • Page 41: Calibration Tools

    4. Calibration Tools 4.1. Calibration tools for engineer Item Purpose Picture -Image camera alignment Lattice pattern jig plate (compatible with CAB- 4000) -Trial Lens Setup HAB-8000 Trial Lens (not compatible with CAB- Support Plate 4000) Digital Scan calibration jig -Digital scan calibration - Blocking calibration Blocking calibration plate (compatible with CAB-4000)

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