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Maple Systems HMI5000 Series Installation Manual

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1
Introduction
Thank you for purchasing a Maple Systems HMI5000 Series graphic
operator interface terminal (OIT). The HMI5000 Series touchscreens are
configured using the EZware-5000 software
include the following models: HMI5043N/T, HMI5056N,
HMI5070NH/TH/ETH, HMI5100N/T, HMI5104TH, HMI5104XH,
HMI5121X, and HMI5150X. This booklet describes the steps necessary
for installing the HMI5000 Series touchscreens.
For information on programming and configuring the HMI, please refer
to the HMI5000 Series Programming Manual available on the EZware
software CD. For additional information, please refer to the Support
Center section on our website, www.maplesystems.com. The Support
Center provides links to manuals, FAQs, technical notes, training videos,
sample projects, controller information sheets, and controller cables.
Static Awareness
Do NOT remove the rear cover of your HMI5000 Series product – doing
so will void your warranty. When the rear cover is removed the circuitry
inside is exposed to possible damage by electrostatic discharge during
handling. Minimize the possibility of electrostatic discharge by:
Discharging personal static by grounding yourself prior to
handling the HMI.
Handling the HMI at a static-free grounded workstation.
Connecting the frame ground ( ) connector of the HMI to a
clean earth ground.
Placing the HMI in an antistatic bag during transport.
1010-1005 Rev 04
HMI5000 Series
Installation Guide
HMI5000 Series Installation Guide
(purchased
separately) and
www.maplesystems.com

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Summary of Contents for Maple Systems HMI5000 Series

  • Page 1 Static Awareness Do NOT remove the rear cover of your HMI5000 Series product – doing so will void your warranty. When the rear cover is removed the circuitry inside is exposed to possible damage by electrostatic discharge during handling.
  • Page 2: Unpacking The Unit

    30 days. The equipment and accessories were inspected and tested by Maple Systems before shipment; all of the equipment should be in good working order. Examine the equipment carefully; if any shipping damage is evident, notify the carrier immediately.
  • Page 3 HMI5000 Series Installation Guide Maple Systems liability is limited to the repair or replacement of the Product only, and not costs of installation, removal, or damage to user‟s property or other liabilities. If Maple Systems is unable to repair or...
  • Page 4 Environmental Considerations The HMI5000 Series is designed to operate in temperatures from 0° to 50°C (32° to 122°F). NOTE: The HMI5070ETH has an operating temperature range of -20° to 55°C (-4° to 131°F) It is intended for indoor installations and may not be suitable for use in certain outdoor applications.
  • Page 5 HMI5000 Series Installation Guide Control Panel Design Guidelines Pay careful attention to the placement of system components and associated cable routing. These items can significantly enhance the performance and integrity of your control application. Figure 1: Typical Panel Layout Control Panel Grounding The control panel must be connected to a good, high-integrity earth ground both for safety considerations and shielding purposes.
  • Page 6 HMI5000 Series Installation Guide Connect the control panel to earth ground using a copper grounding rod close to the HMI and control panel. Hinged doors on control panels do not provide a long-term electrical connection to the rest of the enclosure. Corrosion develops over time and prevents good electrical contact.
  • Page 7 HMI5000 Series Installation Guide Power Supply Selection The power supply used to power the HMI should provide an output of +24 VDC ±20% measured at the HMI power terminal block. A 24VDC regulated power supply dedicated to the HMI is recommended. Use a power supply with adequate current rating based upon your particular model (visit the Support Center Specifications page on our website).
  • Page 8 It is necessary to follow all installation procedures described in this chapter for electrical noise immunity and CE compliance. Your Maple Systems HMI is designed to connect easily to your PLC. External rear connectors provide quick connections for power, communications and programming wiring.
  • Page 9 HMI5000 Series Installation Guide P/N 6030-0009 by the foot from Maple Systems to make your own power cable. Always run the DC ground wire directly back to the signal return of the power supply. Do not use the chassis ground wire as your signal return.
  • Page 10 Black Shield Case ground FG or NOTE: The power connector on the HMI5000 Series uses a 3-position terminal block with screw-down clamps. Lugs are not required. Panel Preparation A metal panel or mounting surface with a minimum thickness of 15 gauge (0.059 in/3.3 mm) if cold-rolled steel or hardened steel, or 10...
  • Page 11 HMI5000 Series Installation Guide The area of the panel or mounting surface where the gasket comes into contact must be flat and free of scratches, pits, and other features that prevent the gasket from sealing properly. If the panel or mounting surface is not uniform, thick, flat, stiff, or smooth enough, then a sealant such as silicone may be required.
  • Page 12 HMI5000 Series Installation Guide 2. Set the HMI in the panel cutout and hold it in place until all clamps are in position. 3. Tighten the screw clamps in an even pattern until all are uniformly snug. Caution: Do not over-tighten the screws beyond snugness or you may damage the housing or warp the overlay.
  • Page 13 (voltage), making a connection via a USB cable can complete a ground loop that may damage the HMI and PC. We recommend using the Maple Systems USB Configuration Cable (P/N 7431-0115) to connect the HMI to the PC. The shield is not connected between the two ends of the cable, which will prevent a potentially damaging ground loop from occurring between the devices.
  • Page 14 Boot Loader mode: This mode forces the HMI to not execute the project. This mode is used when replacing or reinstalling the operating system. Contact Maple Systems for more information. Power Button Enable (X-models only): Enable (ON) or disable (Off) the front panel Power button.
  • Page 15 HMI5000 Series Installation Guide Serial Port Connections The diagrams below indicate the proper pin connections for the serial ports of the HMIs (see Figure 8 for the HMI5043N/T). Note: HMI5056N supports COM1 RS-232 and RS-485 2W/4W connections only. Figure 7: Serial Port Pin outs 1010-1005 Rev 04 www.maplesystems.com...
  • Page 16 (RS-485 2 wire) TX/RX– RX– TX/RX+ TX– Signal Ground TX/RX– TX/RX+ Maple Systems Inc. 808 134 Street SW, Suite 120 Everett, WA 98204-7333 Phone: (425) 745-3229 Email: maple@maplesystems.com Web: www.maplesystems.com © 2010 Maple Systems Inc. All rights reserved. 1010-1005 Rev 04 www.maplesystems.com...