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TRANSI T VAN SURF POLE - H IGH ROOF/MI D R OOF
TR020 7B + TR 0208 B
INSTALLATION
GUIDE
F L AT L I N E VA N C O • S U P P O R T @ F L AT L I N EVA N C O . C O M • 8 8 8 - 6 6 7- 5 5 7 6
TOOLS REQUIRED
(NOT INCLUDED)
+
TAPE MEASURE
+
3/8" SOCKET
+
IMPACT DRIVER
+
7/32" ALLEN WRENCH
+
POWER DRILL
+
5/32" ALLEN WRENCH
+
MARKER
+
25/64" DRILL BIT
+
9/16" SOCKET
INSTALL INFO
TIME TO INSTALL THIS PRODUCT: 1 HOUR
Additional help is suggested for a few of the install
steps.
BEFORE YOU START
Please inspect the product and packaging upon
delivery to ensure there are no issues and that all
parts and hardware are accounted for.
Contact us ASAP if anything is missing at:
support@flatlinevanco.com
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Summary of Contents for FVC TR0207B
- Page 1 INSTALLATION GUIDE TRANSI T VAN SURF POLE - H IGH ROOF/MI D R OOF TR020 7B + TR 0208 B TOOLS REQUIRED (NOT INCLUDED) TAPE MEASURE 3/8” SOCKET IMPACT DRIVER 7/32” ALLEN WRENCH POWER DRILL 5/32” ALLEN WRENCH MARKER 25/64” DRILL BIT 9/16”...
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Page 2: Before You Start
BEFORE YOU START All Flatline Van Co products must be properly assembled and secured before attaching to your vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily injury or death to you or to others involved. You are responsible for assembling and securing Flatline Van Co products to your vehicle, checking the mounting points and attachments prior to use, and regularly inspecting the products for wear and or damage. -
Page 3: Package Contents
PACKAGE CONTENTS TOP WELDMENT BOTTOM WELDMENT HANGAR BRACKET SAFARI BRACKET BAYONET QTY: 1 QTY: 1 QTY: 1 QTY: 1 QTY: 2 F L AT L I N E VA N C O • S U P P O R T @ F L AT L I N EVA N C O . C O M • 8 8 8 - 6 6 7- 5 5 7 6... - Page 4 HARDWARE 1/4 X 1 HEX HEAD WITH 3/8-16 X 1.25 BUTTON HEAD 3/8-16 NYLON INSERT SEALING WASHER DRILLING 5ML THREADLOCKER HEX DRIVE SCREW LOCKNUT SCREW BOTTLE QTY: 2 QTY: 1 QTY: 4 QTY: 8 1/4-20 X 0.75 FLANGED 3/8-16 X 1 SQUARE NECK 3/8 SCREW FLAT BUTTON HEAD HEX DRIVE CARRIAGE BOLT...
- Page 5 FVC Low Pro Roof Rack or Safari Rack. If you 97” have a rack other than an FVC one, note the height of the Surf (HIGH ROOF) Pole (FIG 1) and measure to determine if it will work for you.
- Page 6 TOOLS REQUIRED FOR THIS STEP: 5/32” ALLEN WRENCH STEP | 02 SURF POLE ASSEMBLY 2.1 Install Bayonets to Bottom Weldment: Find the Bottom Weldment and insert Bayonets as shown in FIG 4. Secure using (4) 1/4-20 x 0.75 Flanged Button Head Hex Drive Screws and Loctite.
- Page 7 3/8” SOCKET TOOLS REQUIRED FOR THIS STEP: IMPACT DRIVER STEP | 03 DIRECT TO VAN INSTALL 3.1a Position Hangar Bracket: Once you’ve determined where you’d like to install your Surf Pole, attach the Hangar Bracket to the van’s Pinch Seam by driving (2) 1/4-20 x 1 Self-Tapping Screws through the front of the Bracket in the locations shown in FIG 10+11.
- Page 8 3/8” SOCKET 9/16” SOCKET STEP | 03 SIDE STEP INTSTALL 3.1b Direct Mount to FVC Side Steps: Loosen the 3/8-16” Bolts holding the Driver Side Step Weldment to your Hangar Brackets. Remove the Bolts holding the Joining Plate to the Weldment (FIG 8) and replace using the supplied Surf Pole Hangar Bracket and existing hardware (FIG 9).
- Page 9 Washers and Nylon Locknuts. 4.2 Align Pole to Secondary Mounting Point: Whether you are using an FVC Side Ladder (FIG 13) or a secondary Surf Pole (FIG 14), measure to ensure that the distance between mounting points is square from the top to the bottom.
- Page 10 5.2a Drill Holes: Remove the Surf Pole from the Hangar Bracket and drill out the holes using a 25/64” Drill Bit (FIG 16). NOTE - FVC Low Pro Roof Rails are made from aluminum and therefore won’t rust. If you have a Roof Rack solution of a different material that will rust, be sure to paint these drill holes using a rust preventative paint.
- Page 11 TOOLS REQUIRED FOR THIS STEP: 9/16” WRENCH OR SOCKET STEP | 05 SURF POLE INSTALL (SAFARI) 5.1b Attach Safari Bracket: Attach the Safari Mounting Bracket to your Safari Rack in your desired location using 3/8-16” Carriage Bolts, Flat Washers and Nylon Locknuts (FIG 17+18). 5.2b Attach Surf Pole to Safari Bracket: Loosely attach the Surf Pole to the Safari Bracket using 3/8-16”...
- Page 12 TOOLS REQUIRED FOR THIS STEP: 9/16” WRENCH OR SOCKET 7/32” ALLEN WRENCH STEP | 05 SURF POLE INSTALL 5.3 Reattach to Hangar Bracket: Loosely reattach your Surf Pole to the installed Surf Pole Hangar Bracket as shown (FIG 20) using the provided 3/8-16” Carriage Bolts, Flat Washers and Nylon Locknuts.
- Page 13 FVC (and see) from you! Head to the products and following along and we will make it right. FVC is product page and click “Leave a company of van and outdoor with your adventures. Tag us Review.”...
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