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FVC TR0108B Installation Manual
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FVC TR0108B Installation Manual

Transit van low pro roof rack - 130” mid roof
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TRANSI T VAN LO W PRO ROOF R ACK - 13 0" MI D ROO F
TR010 8B
INSTALLATION
GUIDE
F L AT L I N E VA N C O • S U P P O R T @ F L AT L I N EVA N C O . C O M • 8 8 8 - 6 6 7- 5 5 7 6
TOOLS REQUIRED
(NOT INCLUDED)
+
5/32" ALLEN WRENCH
+
CHISEL
+
3/16" ALLEN WRENCH
+
DIE GRINDER
+
7/16" SOCKET
+
RATCHET
+
EXTERIOR SEALANT
+
7/16" BOX WRENCH
+
CAULKING GUN
+
13MM WRENCH OR SOCKET
INSTALL INFO
TIME TO INSTALL THIS PRODUCT: 1-2 HOURS
Additional help is suggested for a few of the install
steps.
BEFORE YOU START
Please inspect the product and packaging upon
delivery to ensure there are no issues and that all
parts and hardware are accounted for.
Contact us ASAP if anything is missing at:
support@flatlinevanco.com
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Summary of Contents for FVC TR0108B

  • Page 1 INSTALLATION GUIDE TRANSI T VAN LO W PRO ROOF R ACK - 13 0” MI D ROO F TR010 8B TOOLS REQUIRED (NOT INCLUDED) 5/32” ALLEN WRENCH CHISEL 3/16” ALLEN WRENCH DIE GRINDER 7/16” SOCKET RATCHET EXTERIOR SEALANT 7/16” BOX WRENCH CAULKING GUN 13MM WRENCH OR SOCKET INSTALL INFO...

  • Page 2: Before You Start

    BEFORE YOU START All Flatline Van Co products must be properly assembled and secured before attaching to your vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily injury or death to you or to others involved. You are responsible for assembling and securing Flatline Van Co products to your vehicle, checking the mounting points and attachments prior to use, and regularly inspecting the products for wear and or damage.

  • Page 3: Package Contents

    PACKAGE CONTENTS FRONT DRIVER RAIL REAR DRIVER RAIL FRONT PASSENGER RAIL REAR PASSENGER RAIL CROSSBARS QTY: 1 QTY: 1 QTY: 1 QTY: 1 QTY: 6 RAIL CONNECTING PLATES LANDING PADS FAIRING BRACKET 1 FAIRING BRACKET 2 FAIRING BRACKET 3 QTY: 2 QTY: 6 QTY: 1 QTY: 1...
  • Page 4 HARDWARE 1/4-20 X 0.75 FLANGED 1/4-20 X 0.5 BUTTON 1/4-20 X 0.75 M8-1.25 X 30 HEX BUTTON HEAD HEX HEAD HEX DRIVE SQUARE NECK 1/4-20 T-NUTS HEAD SCREW SCREW DRIVE SCREW CARRAIGE BOLT QTY: 46 QTY: 6 QTY: 12 QTY: 6 QTY: 6 1/4-20 NYLON INSERT 1/4”...
  • Page 5 INSTALL TOOLS REQUIRED FOR THIS STEP: CHISEL DIE GRINDER OR METAL FILE STEP | 01 LAYOUT AND INSTALL PREP 1.1 Remove Mounting Hole Caps: Use a heat gun on a low temperature setting to loosen up the adhesive that holds the mounting hole caps to the top of the van.
  • Page 6 TOOLS REQUIRED FOR THIS STEP: 13MM BOX WRENCH OR SOCKET CAULKING GUN STEP | 02 LANDING PAD INSTALL 2.1 Install Landing Pads: Secure the landing pads to the roof by tightening down M8 Bolts with loctite and 5/16” Bonded Sealing Washers (FIG 5+6). 2.2 Apply Sealant: Apply a small bead of exterior waterproof sealant around the outside of each landing pad (FIG 7).
  • Page 7 7/16” WRENCH OR SOCKET TOOLS REQUIRED FOR THIS STEP: 3/16” ALLEN WRENCH STEP | 03 SIDE RAIL INSTALL 3.1 Install Side Rails: Place the Side Rails onto the Landing Pads and loosely secure them with 1/4”-20 Carriage Bolts, Flat Washers and Nylock Locknuts (FIG 8+9). 3.2 Secure Rails With Connecting Plates: Utilize Rail Connecting Plates to connect the front and rear rails together using 1/4”-20 Flanged Head Screws, Flat Washers and Nylock...
  • Page 8 TOOLS REQUIRED FOR THIS STEP: 3/16” ALLEN WRENCH CROSSBAR INSTALL 4.1 Layout Crossbar Locations: Position the crossbars in your desired locations, loosely threading in the 1/4-20 Flange Head Screws to hold in place (FIG 12+13). NOTE - Leave one crossbar aside for mounting the fairing in the next step.
  • Page 9 5/32” ALLEN WRENCH TOOLS REQUIRED FOR THIS STEP: STEP | 05 FAIRING ASSEMBLY 5.1 Fairing Assembly: Loosely assemble the fairing brackets with (2ea) 1/4-20” Button Head Screws, Lock Washers and T-Nuts as shown in FIG 14. Slide the assemblies into the cross- bar (FIG 15) along the locations shown in FIG 16.
  • Page 10 5/32” ALLEN WRENCH TOOLS REQUIRED FOR THIS STEP: 7/16” WRENCH OR SOCKET STEP | 05 FAIRING ASSEMBLY 5.2 Secure Fairing Brackets to Crossbar: Align holes in face of Fairing to those of the Fairing Brackets to confirm correct fitment and secure to Crossbar by tightening down the 1/4-20” Button Head Screws (FIG 17).
  • Page 11 5/32” ALLEN WRENCH TOOLS REQUIRED FOR THIS STEP: 7/16” WRENCH OR SOCKET STEP | 06 FAIRING INSTALL 6.1 Install Fairing: With help, lift the Fairing Assembly up to the front of your Roof Rack and gently lay it down on a soft surface (FIG 21).
  • Page 12 3/16” ALLEN WRENCH TOOLS REQUIRED FOR THIS STEP: 7/16” WRENCH OR SOCKET STEP | 07 ADJUSTMENTS AND TUNING 7.1 Secure Crosbars: Begin tightening the Crossbars into place, starting with the front-most crossbar. 7.2 Left-To-Right Adjustment: Check to make sure you are happy with your alignment to the van Left-To-Right (FIG 24).
  • Page 13 FVC (and see) from you! Head to the products and following along and we will make it right. FVC is product page and click “Leave a company of van and outdoor with your adventures. Tag us Review.”...