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TRANSI T T R AIL VAN S U RF POL E - HI GH ROO F/MID
TR020 9B + TR 0210 B
INSTALLATION
GUIDE
F L AT L I N E VA N C O • S U P P O R T @ F L AT L I N EVA N C O . C O M • 8 8 8 - 6 6 7- 5 5 7 6
TOOLS REQUIRED
(NOT INCLUDED)
+
TAPE MEASURE
+
3/8" SOCKET
+
IMPACT DRIVER
+
7/32" ALLEN WRENCH
+
POWER DRILL
+
5/32" ALLEN WRENCH
+
MARKER
+
25/64" DRILL BIT
+
9/16" SOCKET
INSTALL INFO
TIME TO INSTALL THIS PRODUCT: 1 HOUR
Additional help is suggested for a few of the install
steps.
BEFORE YOU START
Please inspect the product and packaging upon
delivery to ensure there are no issues and that all
parts and hardware are accounted for.
Contact us ASAP if anything is missing at:
support@flatlinevanco.com
0 1
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Summary of Contents for FVC TR0209B
- Page 1 INSTALLATION GUIDE TRANSI T T R AIL VAN S U RF POL E - HI GH ROO F/MID TR020 9B + TR 0210 B TOOLS REQUIRED (NOT INCLUDED) TAPE MEASURE 3/8” SOCKET IMPACT DRIVER 7/32” ALLEN WRENCH POWER DRILL 5/32” ALLEN WRENCH MARKER 25/64”...
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Page 2: Before You Start
BEFORE YOU START All Flatline Van Co products must be properly assembled and secured before attaching to your vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily injury or death to you or to others involved. You are responsible for assembling and securing Flatline Van Co products to your vehicle, checking the mounting points and attachments prior to use, and regularly inspecting the products for wear and or damage. -
Page 3: Package Contents
PACKAGE CONTENTS SANDWICH PLATE BAYONET QTY: 1 QTY: 2 TOP WELDMENT BOTTOM WELDMENT HANGAR BRACKET SAFARI BRACKET QTY: 1 QTY: 1 QTY: 1 QTY: 1 F L AT L I N E VA N C O • S U P P O R T @ F L AT L I N EVA N C O . C O M • 8 8 8 - 6 6 7- 5 5 7 6... - Page 4 HARDWARE 3/8-16 X 0.75 FLANGED 3/8-16 X 1.25 BUTTON HEAD 3/8-16 NYLON INSERT HEX HEAD SCREW 5ML THREADLOCKER HEX DRIVE SCREW LOCKNUT BOTTLE QTY: 2 QTY: 1 QTY: 2 QTY: 8 1/4-20 X 0.75 FLANGED 3/8-16 X 1 SQUARE NECK 3/8 SCREW FLAT BUTTON HEAD HEX DRIVE CARRIAGE BOLT...
- Page 5 FVC Low Pro Roof Rack or Safari Rack. If you ROOF RACK have a rack other than an FVC one, note the height of the Surf Pole (FIG 1) and measure to determine if it will work for you.
- Page 6 TOOLS REQUIRED FOR THIS STEP: 5/32” ALLEN WRENCH STEP | 02 SURF POLE ASSEMBLY 2.1 Install Bayonets to Bottom Weldment: Find the Bottom Weldment and insert Bayonets as shown in FIG 2. Secure using (4) 1/4-20 x 0.75 Flanged Button Head Hex Drive Screws and Loctite.
- Page 7 TOOLS REQUIRED FOR THIS STEP: STEP | 03 SURF POLE INSTALL 3.1 Position Sandwich Plate: Take the Sandwich Plate and position it by sliding it between the support arm and dimpled top plate of your side steps (FIG 6). Make sure it is in the orientation as shown in FIG 7 that has the raised flanges facing upward.
- Page 8 TOOLS REQUIRED FOR THIS STEP: V A N S I D E STEP | 03 SURF POLE INSTALL 3.2 Align Sandwich Plate to Mounting Holes: Align the Sandwich Plate to the mounting holes that correspond to desired mounting location shown in FIG 8. O U T S I D E F I G 8 F I G 9...
- Page 9 9/16” SOCKET OR WRENCH TOOLS REQUIRED FOR THIS STEP: STEP | 03 SURF POLE INSTALL STEP BRACKET 3.3 Attach Mounting Bracket: Loosely attach the Step Bracket to the Sandwich Plate using (2) 3/8-16 x 0.75 Flanged Hex Head Screws and the Horizontal Mounting Slots as shown in (FIG 10-11).
- Page 10 Washers and Nylon Locknuts. 3.5 Align Pole to Secondary Mounting Point: Whether you are using an FVC Side Ladder (FIG 14) or a secondary Surf Pole (FIG 15), measure to ensure that the distance between mounting points is square from the top to the bottom.
- Page 11 4.2a Drill Holes: Remove the Surf Pole from the Hangar Bracket and drill out the holes using a 25/64” Drill Bit (FIG 17). NOTE - FVC Low Pro Roof Rails are made from aluminum and therefore won’t rust. If you have a Roof Rack solution of a different material that will rust, be sure to paint these drill holes using a rust preventative paint.
- Page 12 TOOLS REQUIRED FOR THIS STEP: 9/16” WRENCH OR SOCKET STEP | 04 SURF POLE INSTALL (SAFARI) 4.1b Attach Safari Bracket: Attach the Safari Mounting Bracket to your Safari Rack in your desired location using 3/8-16” Carriage Bolts, Flat Washers and Nylon Locknuts (FIG 18-19). 4.2b Attach Surf Pole to Safari Bracket: Loosely attach the Surf Pole to the Safari Bracket using 3/8-16”...
- Page 13 TOOLS REQUIRED FOR THIS STEP: 9/16” WRENCH OR SOCKET 7/32” ALLEN WRENCH STEP | 05 SURF POLE INSTALL 5.3 Reattach to Hangar Bracket: Loosly reattach your Surf Pole to the installed Mounting Bracket as shown (FIG 20) using the provided 3/8-16” Carriage Bolts, Flat Washers and Nylon Locknuts.
- Page 14 FVC (and see) from you! Head to the products and following along and we will make it right. FVC is product page and click “Leave a company of van and outdoor with your adventures. Tag us Review.”...
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