Multiwire kit for fx09-fx10, frequency converters (6 pages)
Summary of Contents for Danfoss iC7 Series
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Installation Guide iC7 Series Liquid-cooled dU/dt Filter OF7U1/ OF7U2 1 Overview dU/dt Filter The dU/dt Filter reduces the slew rate of the voltage pulses at the AC drive output. This reduces the stress of the motor winding isolation, but the voltage shape remains pulse-width modulated.
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Only qualified personnel are allowed to perform the installation described in this guide. Follow the instructions in this guide and relevant local regulations. Also read the instructions and safety information in the iC7 Series Air-cooled and Liquid-cooled System Modules Installation Safety Guide. Installation Requirements The products described in this guide have the protection rating IP00/UL Open Type.
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Installation Guide | iC7 Series Liquid-cooled dU/dt Filter OF7U1/OF7U2 Mechanical Installation Dimensions of the dU/dt Filter 2 x 40 = 80 (2 x 1.57 = 3.15) 3 x Ø4.5 (1.65) Ø18 (0.51) (3 x Ø0.18) (0.59) (Ø0.71) (5.91) 6 x M10 (0.08)
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Installation Guide | iC7 Series Liquid-cooled dU/dt Filter OF7U1/OF7U2 Mechanical Installation 2 x 40 = 80 (2 x 1.57 = 3.15) (0.59) 3 x Ø4.5 (3 x Ø0.18) (1.65) Ø18 (0.59) (0.51) (Ø0.71) (5.91) 6 x M10 (0.08) 323.5 52.5 (0.08)
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Installation Guide | iC7 Series Liquid-cooled dU/dt Filter OF7U1/OF7U2 Cooling Requirements 5 x 40 = 200 (5 x 1.57 = 7.87) 6 x Ø4.5 Ø18 (1.50) (0.83) (0.51) (6 x Ø0.18) (Ø0.71) (5.91) (0.63) 6 x Ø12.5 (6 x Ø0.49) 323.5...
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General Information on Cooling NOTICE For more detailed information about the requirements for liquid-cooling, see the iC7 Series Liquid-cooled System Modules Design Guide. The product is cooled with liquid. The liquid circulation of the drive is usually connected to a heat exchanger (liquid-to-liquid or liquid-to- air) that cools down the liquid circulating in the cooling elements.
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Installation Guide | iC7 Series Liquid-cooled dU/dt Filter OF7U1/OF7U2 Cooling Requirements OF7U1, 820 A: 1.34 l (0.354 gal) l/min Figure 8: Pressure Drop with Water, dU/dt Filter OF7U1/OF7U2, 416 A 35 36 l/min Figure 9: Pressure Drop with Water, dU/dt Filter OF7U1, 820 A Cooling Circuit Connectors The dU/dt Filter has cooling circuit connectors in the manifold plate.
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Installation Guide | iC7 Series Liquid-cooled dU/dt Filter OF7U1/OF7U2 Electrical Installation Grounding Ground the LCL Filter in accordance with applicable standards and directives. Unless local wiring regulations state otherwise, the cross-sectional area of the protective grounding conductor must be at least ½ times of the phase conductor and made of the same material when the phase conductor cross-section is above 35 mm²...
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Installation Guide | iC7 Series Liquid-cooled dU/dt Filter OF7U1/OF7U2 Electrical Installation Figure 12: Removing the Cover of the AuxBus Isolation Board Install the PCB insulator. Mount the spacer screw on the front of the module. Use an 8 mm hex bit and tighten the screw to torque 0.4 Nm.
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Installation Guide | iC7 Series Liquid-cooled dU/dt Filter OF7U1/OF7U2 Electrical Installation Figure 14: Mounting the AuxBus Isolation Board Connect the AuxBus wire harness to terminal X78 on the AuxBus isolation board and to terminal X77 on the system module. Figure 15: AuxBus Wire Harness Connection Mount the relief plate with a M4x8 screw.
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Installation Guide | iC7 Series Liquid-cooled dU/dt Filter OF7U1/OF7U2 Electrical Installation Figure 16: Mounting the Relief Plate Reinstall the cover of the AuxBus isolation board. Use the old M4x8 combi screw or the spare one provided in the delivery. Use a TX20 bit and tighten the screw to torque 2.2 Nm.
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NOTICE For the drive to be able to protect the filters, AuxBus must be connected. For more information about AuxBus, see the iC7 Series Liquid-cooled System Modules Design Guide. Procedure To access the AuxBus temperature measurement board, remove the cover.
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Installation Guide | iC7 Series Liquid-cooled dU/dt Filter OF7U1/OF7U2 Electrical Installation Control unit Star coupler board Control unit Integration unit Integration unit Power unit 1 Power unit 1 Power unit 2 Output filter Output filter Figure 20: AuxBus Topology Route the cable so that there is no risk of getting in touch with bare busbars or terminals.
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Installation Guide | iC7 Series Liquid-cooled dU/dt Filter OF7U1/OF7U2 Electrical Installation Wiring Diagrams 4.10 Figure 22: Wiring Diagram, DU10L and DUCM10L DC fuses, loose option Inverter module IM10L dU/dt Filter DU10L/DUCM10L Common-mode Filter, included only in DUCM10L Figure 23: Wiring Diagram, DU12L...
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These conditions can include, for example, extreme temperature, dust, high humidity, hours of use, corrosive environment, and loading. For operation in stressful conditions, Danfoss offers the DrivePro® Preventive Maintenance service. DrivePro® services extend the lifetime and increase the performance of the product with scheduled maintenance including customized part replacements. DrivePro® services are tailored to your application and operating conditions.
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Contact your local Danfoss office for further information on environmental aspects and recycling instructions for professional recyclers. End-of-life treatment must follow international and local regulations. All products are designed and manufactured in accordance with Danfoss company guidelines on prohibited and restricted substances. A list of these substances is available at www.danfoss.com.
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Danfoss reserves the right to alter its products without notice. This also applies to products ordered but not delivered provided that such alterations can be made without changes to form, fit or function of the product. All trademarks in this material are property of Danfoss A/S or Danfoss group companies.
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