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Backyard Discovery SAXONY XL AUS 2306097B Assembly Manual
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Backyard Discovery SAXONY XL AUS 2306097B Assembly Manual

Backyard Discovery SAXONY XL AUS 2306097B Assembly Manual

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Manufactured by:
Backyard Discovery
3305 Airport Drive, Pittsburg,
KS 66762 800-856-4445
BBackyard Discovery Australia Pty Ltd 2/7 Hood Street, Hampton VIC 3188, Phone: 1800-087-941
SAXONY XL AUS
MODEL # : 2306097B
THE ASSEMBLY MANUAL MUST BE RETAINED
SINCE IT CONTAINS IMPORTANT INFORMATION
Please visit www.backyarddiscovery.com
For the most up to date assembly manual, to register your product, or to order
replacement parts Para obtener instrucciones en español, visite
www.backyarddiscovery.com
INS-2306097B-A-SAXONY XL AUS-ENG 8-13-2024

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Summary of Contents for Backyard Discovery SAXONY XL AUS 2306097B

  • Page 1 Manufactured by: Backyard Discovery 3305 Airport Drive, Pittsburg, KS 66762 800-856-4445 BBackyard Discovery Australia Pty Ltd 2/7 Hood Street, Hampton VIC 3188, Phone: 1800-087-941 SAXONY XL AUS MODEL # : 2306097B THE ASSEMBLY MANUAL MUST BE RETAINED SINCE IT CONTAINS IMPORTANT INFORMATION Please visit www.backyarddiscovery.com...
  • Page 2 OWNER'S MANUAL - BASIC SETUP DIMENSIONS & ASSEMBLY NOTES It is critically important that you start with square and level footings, concrete pad or deck to attach your structure Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. •...
  • Page 3 OWNER'S MANUAL - ANCHORING LAYOUT 5'-4 5/8" 1642mm 4'-11 15/16" 1522mm 4'-7 3/16" 1402mm 6 3/4" [171 mm]...
  • Page 4 OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (Not to Scale) | RAIL-W4L16185 (x2) | 15/16"x4 7/16"x86 7/16" (24x112x2196) | RAIL-W4L16186 | 15/16"x4 7/16"x43 5/16" (24x112x1100) (x2) | RAIL-W4L16187 | 1 7/16"x4 7/16"x66 9/16" (36x112x1690) (x2) | JOIST END-W4L16190 | JOIST END-W4L16188 | 1 7/16"x5 1/4"x35 13/16"...
  • Page 5 OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (Not to Scale) | RAFTER-W4L16197 (x2) | 1 7/16"x2 3/8"x74 3/16" (36x60x1884) | PURLIN-W4L16198 (x8) | 15/16"x3 3/8"x71 7/8" (24x86x1826) | RAFTER-W4L16199 | 1 7/16"x3 3/8"x74 3/16" (36x86x1884) (x2) | RAIL-W4L16200 (x1) | 15/16"x4 7/16"x86 7/16" (24x112x2196) | RAIL-W4L16201 | 15/16"x4 7/16"x43 5/16"...
  • Page 6 OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (Not to Scale) | POST-W2A03364 (x1) | 4 3/4"x4 3/4"x88 1/4" (120x120x2242) | POST-W2A03365 (x1) | 4 3/4"x4 3/4"x82 3/4" (120x120x2102) | POST-W2A03366 (x1) | 4 3/4"x4 3/4"x88 1/4" (120x120x2242) | POST-W2A03367 (x1) | 4 3/4"x4 3/4"x82 3/4"...
  • Page 7 OWNER'S MANUAL - PARTS IDENTIFICATION Hardware Components (Not to Scale) H100354 | BOLT WH BLK | WASHER FLAT BLK H100653 | NUT LOCK BLK H100630 | 5/16 x 6 1/2 (x15) | 8 x 19 (x10) | 1/4 (x27) H100363 | BOLT WH BLK H100198 | WASHER LOCK EXT BLK...
  • Page 8 OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) A4M02694 (x2) | ROOF EDGE TRIM A4M02695 | ROOF EDGE TRIM 9220409 | AUSTRAILIA ELECTRICAL (x4) (x1) | ENCLOSURE A4M01591 | HOOK A4M02666 (x10) (x8) | 29GA STEEL SHEETING A4M02697 | ROOF EDGE A4M01487 (x2) | L BRACKET...
  • Page 9 PRE-ASSEMBLY STEP 1 - TOOLS REQUIRED Drill Attachments: Phillips Head Open End Wrenches 1/2" & 7/16" Cordless Drill or Electric Drill 1/8", 3/16", 3/8" & 3/8" Drive Ratchet, 1/2" & 7/16" Drill Bits 7/16" STD Sockets, 1/2" & 7/16" Deep Sockets Phillips Screw Driver Claw Hammer Tape Measure...

  • Page 10: Hardware Parts

    PRE-ASSEMBLY STEP 2 - SORTING PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: • Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). •...
  • Page 11 PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two methods)
  • Page 12 STEP 1 - GAZEBO ASSEMBLY | POST-W2A03364 (x1) | 4 3/4"x4 3/4"x88 1/4" (120x120x2242) A6P00500 | POST-W2A03365 | PLASTIC POST FOOT (x4) | 4 3/4"x4 3/4"x82 3/4" (120x120x2102) (x1) | POST-W2A03366 (x1) | 4 3/4"x4 3/4"x88 1/4" (120x120x2242) | POST-W2A03367 (x1) | 4 3/4"x4 3/4"x82 3/4"...
  • Page 13 STEP 2 - GAZEBO ASSEMBLY | RAIL-W4L16187 | 1 7/16"x4 7/16"x66 9/16" (36x112x1690) (x1)
  • Page 14 STEP 3 - GAZEBO ASSEMBLY | RAIL-W4L16193 (x1) | 1 7/16"x3 3/8"x55" (36x86x1394) A4M00855 | L BRACKET (x2) | 51x32x82x3.175...
  • Page 15 STEP 4 - GAZEBO ASSEMBLY | RAIL-W4L16187 | 1 7/16"x4 7/16"x66 9/16" (36x112x1690) (x1)
  • Page 16 STEP 5 - GAZEBO ASSEMBLY | RAIL-W4L16193 (x1) | 1 7/16"x3 3/8"x55" (36x86x1394) A4M00855 | L BRACKET (x2) | 51x32x82x3.175...
  • Page 17 STEP 6 - GAZEBO ASSEMBLY | JOIST END-W4L16188 | JOIST END-W4L16190 | CORBEL-W4L16191 (x1) | 1 7/16"x5 1/4"x36 13/16" (36x134x910) (x1) | 1 7/16"x5 1/4"x36 13/16" (36x134x910) (x1) | 1 7/16"x5 1/4"x32 7/8" (36x134x835) | CORBEL W/ TAG-W2A03369 | JOIST-W4L16189 (x1) | 1 7/16"x5 1/4"x32 7/8"...
  • Page 18 STEP 7 - GAZEBO ASSEMBLY...
  • Page 19 STEP 8 - GAZEBO ASSEMBLY | RAIL-W4L16206 | RAIL-W4L16205 | 15/16"x4 7/16"x43 5/16" (24x112x1100) (x1) (x1) | 15/16"x4 7/16"x86 7/16" (24x112x2196) | RAIL-W4L16185 | RAIL-W4L16186 (x1) | 15/16"x4 7/16"x86 7/16" (24x112x2196) (x1) | 15/16"x4 7/16"x43 5/16" (24x112x1100)
  • Page 20 STEP 9 - GAZEBO ASSEMBLY | RAIL-W4L16201 | RAIL-W4L16200 (x1) | 15/16"x4 7/16"x43 5/16" (24x112x1100) | 15/16"x4 7/16"x86 7/16" (24x112x2196) (x1) | RAIL-W4L16186 | RAIL-W4L16185 (x1) | 15/16"x4 7/16"x43 5/16" (24x112x1100) (x1) | 15/16"x4 7/16"x86 7/16" (24x112x2196)
  • Page 21 STEP 10 - GAZEBO ASSEMBLY A4M01490 | SPLICE BRACKET (x4)
  • Page 22 STEP 11 - GAZEBO ASSEMBLY...
  • Page 23 STEP 12 - GAZEBO ASSEMBLY A4M01490 | SPLICE BRACKET (x2)
  • Page 24 STEP 13 - GAZEBO ASSEMBLY | CORBEL-W4L16192 (x2) | 1 7/16"x3 3/8"x15 3/4" (36x86x400)
  • Page 25 STEP 14 - GAZEBO ASSEMBLY | CORBEL-W4L16192 (x2) | 1 7/16"x3 3/8"x15 3/4" (36x86x400)
  • Page 26 STEP 15 - GAZEBO ASSEMBLY | RAIL-W4L16193 (x2) | 1 7/16"x3 3/8"x55" (36x86x1394) A4M00855 | L BRACKET 51x32x82x3.175 (x4) A4M01486 A4M01487 | L BRACKET | L BRACKET (x2) (x2)
  • Page 27 STEP 16 - GAZEBO ASSEMBLY A4M01225 (x30) | METAL TUBE (2) | RAIL ASSEMBLY...
  • Page 28 STEP 17 - GAZEBO ASSEMBLY...
  • Page 29 STEP 18 - GAZEBO ASSEMBLY A4M01488 | TABLE (x2)
  • Page 30 STEP 19 - GAZEBO ASSEMBLY | BEAM-W4L16202 (x1) | 1 7/16"x5 1/4"x75 13/16" (36x134x1926) | RAFTER-W4L16197 | BEAM-W4L16195 (x2) | 1 7/16"x2 3/8"x74 3/16" (36x60x1884) | 1 7/16"x5 1/4"x75 13/16" (36x134x1926) (x1)
  • Page 31 STEP 20 - GAZEBO ASSEMBLY | JOIST-W4L16196 (x2) | 1 7/16"x5 1/4"x72 3/4" (36x134x1848)
  • Page 32 STEP 21 - GAZEBO ASSEMBLY...
  • Page 33 STEP 22 - GAZEBO ASSEMBLY | RAFTER-W4L16199 | RAFTER-W4L16194 (x2) | 1 7/16"x3 3/8"x74 3/16" (36x86x1884) (x3) | 1 7/16"x3 3/8"x74 3/16" (36x86x1884)
  • Page 34 STEP 23 - GAZEBO ASSEMBLY | PURLIN-W4L16198 (x2) | 15/16"x3 3/8"x71 7/8" (24x86x1826)
  • Page 35 STEP 24 - GAZEBO ASSEMBLY | PURLIN-W4L16198 (x6) | 15/16"x3 3/8"x71 7/8" (24x86x1826)
  • Page 36 STEP 25 - GAZEBO ASSEMBLY A4M02666 | 29GA STEEL SHEETING (x8)
  • Page 37 STEP 26 - GAZEBO ASSEMBLY A4M02697 | ROOF EDGE TRIM SPLICE (x1) A4M02695 | ROOF EDGE TRIM (x2) A4M02696 CORNER SPLICE (x2) TRIM...
  • Page 38 STEP 27 - GAZEBO ASSEMBLY A4M02694 | ROOF EDGE TRIM (x1)
  • Page 39 STEP 28 - GAZEBO ASSEMBLY A4M02694 | ROOF EDGE TRIM (x1)
  • Page 40 STEP 29 - GAZEBO ASSEMBLY A4M02697 | ROOF EDGE TRIM SPLICE A4M02695 | ROOF EDGE TRIM (x1) (x2) A4M02696| CORNER SPLICE (x2) TRIM...
  • Page 41 STEP 30 - GAZEBO ASSEMBLY A4M01047 |L BRACKET 2.5x38x55 (x2)
  • Page 42 STEP 31 - GAZEBO ASSEMBLY...
  • Page 43 STEP 32 - GAZEBO ASSEMBLY A4M01228 | RAFTER BRACKET (x3)
  • Page 44 STEP 33 - GAZEBO ASSEMBLY A4M01228 | RAFTER BRACKET (x2)
  • Page 45 STEP 34 - GAZEBO ASSEMBLY...
  • Page 46 STEP 35 - GAZEBO ASSEMBLY A4M01591 | HOOK (x10)
  • Page 47 STEP 36 - GAZEBO ASSEMBLY A4M01477 A4M01478 | POST PLATE | POST ANCHORING PLATE (x8) (x8)
  • Page 48 STEP 37 - GAZEBO ASSEMBLY A100241 | BYD ID TAG (SMALL) WITHOUT AGES (x1)
  • Page 49 STEP 38 - GAZEBO ASSEMBLY...

  • Page 50: Power Port

    PowerPort™ 9220409 POWERPORT (x1) FOR POWERPORT INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE POWERPORT KIT. INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.