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Operation and Maintenance Manual
Model No. IX1500/IX1500L/IX1500NC
INDIRECT CONSTRUCTION HEATER
1,500,000 Btu/h
Retain these instructions for future reference.
Sure Flame Products
A Divison of Haul-All Equipment
4115 - 18 Avenue North
Lethbridge, Alberta T1H 5G1
www.sureflame.com
WARNING
Read and follow all installation,
and operating instructions before
first use of this product.
P/N 974-9464
Rev 3.13 Nov 30, 2018
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Summary of Contents for Sure Flame IX1500
- Page 1 Operation and Maintenance Manual Model No. IX1500/IX1500L/IX1500NC INDIRECT CONSTRUCTION HEATER 1,500,000 Btu/h Retain these instructions for future reference. WARNING Read and follow all installation, and operating instructions before first use of this product. Sure Flame Products A Divison of Haul-All Equipment...
- Page 2 IX405 Operation & Service Manual IX1500 Series Operation & Service Manual GENERAL HAZARD WARNING Failure to comply with the precautions and instructions provided with this heater, can result in death, serious bodily injury and property loss or damage from hazards of fire, explosion, burn, asphyxiation, carbon monoxide poisoning, and/or electrical shock.
- Page 3 IX1500 Series Operation & Service Manual Read this Warning First This heater is designed and approved for use as a construction heater under ANSI Z83.7-2011/CSA 2.14-2011. The primary purpose of construction heaters is to provide temporary heating of buildings under construction, alteration, or repair and to provide temporary emergency heat.
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Page 4: Table Of Contents
IX1500 Series Operation & Service Manual Table of Contents Specifications ..............5 Installation ................6 Operating Instructions ............9 Setting Fan/Limit Switch............10 Maintenance ...............11 Troubleshooting ..............13 Wiring Diagrams ..............20 Parts Diagrams ..............24 Fuel Vaporization Rate ............31 P/N 794-9464 Rev: 3.13... -
Page 5: Specifications
IX1500 Series Operation & Service Manual Specifications IX1500/IX1500L IX1500NC Fuel Fuel Natural Gas Natural Gas Vapour Propane Input Capacity Input Capacity Maximum: 1,500,000 Btuh (440 kWh) Maximum: 1,500,000 Btuh (440 kWh) Inlet Pressure Minimum: 1,150,000 Btuh (337 kWh) Maximum 5 psi (35 kPa) -
Page 6: Installation
IX1500 Series Operation & Service Manual Installation The Sure Flame Model IX1500/IX1500L/IX1500NC is an indirect-fired gas heater intended to be used primarily for the temporary heating of buildings under construction, alteration or repair. Since the products of combustion are released, it is imperative that the flue stack is extended outside of the enclosed area when the heater is positioned indoors. - Page 7 IX1500 Series Operation & Service Manual Ducting The IX1500 series can be ducted on both the inlet and outlet. The inlet duct can be up to 50' of smooth 24”x24" metal duct The outlet duct shall be of a material able to withstand temperatures of up to 450F.
- Page 8 IX1500 Series Operation & Service Manual INSTALLATION USING A PROPANE SUPPLY TANK 1 When installing the heater for use with propane gas, set the gas selector valve to “Propane” and lock in position. 2 Arrange the propane supply system to provide for vapour withdrawal from the operating container.
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Page 9: Operating Instructions
IX1500 Series Operation & Service Manual Operating Instructions Start 1. Set GAS SELECTOR VALVE to gas being used (dual-fuel models). NOTE: When using Propane Gas the Selector valve must be locked in position. 2. Ensure the firing valve (manual valve nearest the burner) is in the “ON” position. -
Page 10: Setting Fan/Limit Switch
IX1500 Series Operation & Service Manual SETTING FAN LIMIT SWITCH The fan limit switch is factory set and should not normally need to be adjusted. If it is out of adjustment, follow these procedures: To set pointers, hold dial securely with one hand and move the pointers with the other hand. -
Page 11: Maintenance
IX1500 Series Operation & Service Manual Maintenance Warning: Disconnect gas and electrical supplies before servicing. Weekly: Gas Hose Check for cracks and damaged connectors Air flow Remove any obstructions to air flow Bearings Lubricate bearings according to details below Monthly:... - Page 12 IX1500 Series Operation & Service Manual Lubricating Bearings: Warning: Disconnect power before servicing bearings. Two pairs of bearings are installed in the heater. One pair is on the burner impeller, the second is on the main blower impeller. They need to be periodically lubricated according to the schedule below.
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Page 13: Troubleshooting
IX1500 Series Operation & Service Manual Troubleshooting The troubleshooting section has been divided in to six tables. Choose the appropriate table from the list below: Chart A – Burner blower does not start, Flame does not start, Chart B – Burner blower starts, Flame does not start, Chart C –... - Page 14 IX1500 Series Operation & Service Manual A – Burner blower does not start, Flame does not start, Green Blue Start Stop Symptoms Possible Problem Push Push Push Butto Button Button No thermostat power light (when • No electrical supply applicable); No Green POWER &...
- Page 15 IX1500 Series Operation & Service Manual Burner blower does start, Flame does not start, Green Blue Start Stop Symptom Possible Problem Push Push Push Button Button Button SOLID Flame controller stay in “▲” • Interruption of startup sequence. 0.5s position with error light on.
- Page 16 IX1500 Series Operation & Service Manual Burner blower does start, Flame does start but goes out after a few seconds Green Blue Start Stop Symptom Possible Problem Push Push Push Button Button Button SOLID Flame controller stay in “1” position •...
- Page 17 IX1500 Series Operation & Service Manual SOLID Burner doesn’t cycle ; • Fan/limit switch limit contact fails to 0.5s The heater runs through one break; Heater High limit switch opens; cycle and then turns off • Heater Hi limit switch failure – too...
- Page 18 IX1500 Series Operation & Service Manual Other problem Green Blue Start Stop Symptom Possible Problem Push Push Push Button Button Button SOLID Main Blower and/or Burner Blower • Wrong Phase (3 PH-reversed spin in reverse; Low volume air phase) coming from blowers; – yellow flame •...
- Page 19 IX1500 Series Operation & Service Manual SOLID Noisy burner fan operation; Yellow • Burner blower belt too loose flame and high CO generation SOLID Noisy fan operation; High vibration; • Damaged or unbalanced fan Structural damage to fan and/or blade...
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Page 20: Wiring Diagrams
IX1500 Series Operation & Service Manual IX1500L/IX1500NC Wiring Diagrams (1 stage) UV SENSOR GRN (HI TEMP) IGNITER BLK (HI VOLT.) S120V STEP DOWN TRANSFORMER S120V 12Ga 14Ga CIRUCIT S120V BREAKER 12Ga S120V 12Ga 12Ga Burner. M. sensor S120V 120V Burner. M... - Page 21 IX1500 Series Operation & Service Manual IX1500L/IX1500NC Ladder Diagram (1 stage) P/N 794-9464 Rev: 3.13...
- Page 22 IX1500 Series Operation & Service Manual IX1500 Wiring Diagrams (2 stage) UV SENSOR GRN (HI TEMP) IGNITER BLK (HI VOLT.) S120V STEP DOWN TRANSFORMER CIRUCIT S120V BREAKER S120V Burner. M. sensor S120V 120V Burner. M RTC-I- R RTC-II- G 120V...
- Page 23 IX1500 Series Operation & Service Manual IX1500 Ladder Diagram (2 stage) P/N 794-9464 Rev: 3.13...
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Page 24: Parts Diagrams
IX1500 Series Operation & Service Manual Main Assembly Replacement Parts P/N 794-9464 Rev: 3.13... - Page 25 IX1500 Series Operation & Service Manual Main Assembly Replacement Parts Ref # Part # Description Quantity IX-3738 Shroud IX-5542 Limit Switch Cover 4711 Limit Switch 250 °F IX-5754 Fan/Limit Control IX-5726 Start Contaact Block Assembly 9612 Start Pushbutton Green IX-5725...
- Page 26 IX1500 Series Operation & Service Manual Control Box Replacement Parts P/N 794-9464 Rev: 3.13...
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Page 27: Control Box Parts List
IX1500 Series Operation & Service Manual Control Box Parts List Quantity Ref # Part # Description IX1500 IX1500L,NC 8677 Flame Controller 8678 Flame Controller Base 4657 End Plate 4669 Terminal Block 4654 End Plate 9264 Relay 4658 Terminal Block 4655... - Page 28 IX1500 Series Operation & Service Manual Burner Assembly Replacement Parts P/N 794-9464 Rev: 3.13...
- Page 29 IX1500 Series Operation & Service Manual Burner Assembly Parts List Ref # Part # Description Quantity 7751 Motor Bushing 1088 Burner Belt 9556 Motor Sheave IX-3547 Bearing Mount IX-3715 Turnbuckle Assembly 9453 Burner Motor (208/230/460) IX-3739 Blower Housing 8676 Ignition Transformer...
- Page 30 IX1500 Series Operation & Service Manual Valve Train Replacement Parts IX1500 IX1500L & IX1500NC Ref # Part # Description Quantity 4723 1-½" NPT Flange 8685 Gas Regulator 8648 Second Stage Shutoff Valve 4725 Combination Valve 2539 1-½” Ball Valve IX-3733...
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Page 31: Fuel Vaporization Rate
IX1500 Series Operation & Service Manual IX410 Operation & Service Manual LPG - PROPANE FUEL VAPORIZATION RATE The following chart shows the amount of BTU's that various sizes of tanks will produce on the average at specific temperatures and regular atmospheric conditions. - Page 32 Sure Flame Products A Divison of Haul-All Equipment 4115 - 18 Avenue North Lethbridge, Alberta T1H 5G1 www.sureflame.com...
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