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Solax TRIPLE POWER TSYS-HS51 User Manual

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Description
REV.
REV.
V0.0 首次发行
0.0
陈珍珍 2024/7/11
调整成模板格式
修改澳洲地址
1.0
陈珍珍 2024/10/23
品名
说明书 TSYS-HS51 英文版 SolaX 01 版
SolaX Power Network Technology (Zhe-
料号
320101115701
mm
单位
页次
Description
技术要求：
1. 封面封底 157g 铜版纸覆哑膜彩打，内部纸 80g 双胶纸黑白印刷，正反打印；
2. 装订方式：胶装或骑马钉，内页大于 60 页时须胶装；
3. 未注尺寸公差按 ±3 mm；
4. 图面、字体印刷清晰、无偏移、无毛边、不起边、油墨不脱落；
5. 黑色字体颜色为 PANTONE BLACK C, 无边框，底色为白色；
6. 符合 RoHS 要求。
浙江艾罗网络能源技术股份有限公司
jiang) Co., Ltd.
143 mm
TSYS-HS51
User Manual
Version 1.0
www.solaxpower.com
eManual in the QR code or at
http://kb.solaxpower.com/
设计
说明书 TSYS-HS51 英文版 SolaX 01 版
品名
审核
NA
核准
材料
料号
320101115701
页次
单位
mm
陈珍珍 2024/10/23
刘国庆 2024/10/23
施鑫淼 2024/10/23
浙江艾罗网络能源技术股份有限公司

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Summary of Contents for Solax TRIPLE POWER TSYS-HS51

  • Page 1 1. 封面封底 157g 铜版纸覆哑膜彩打，内部纸 80g 双胶纸黑白印刷，正反打印； 2. 装订方式：胶装或骑马钉，内页大于 60 页时须胶装； 3. 未注尺寸公差按 ±3 mm； 4. 图面、字体印刷清晰、无偏移、无毛边、不起边、油墨不脱落； 5. 黑色字体颜色为 PANTONE BLACK C, 无边框，底色为白色； 陈珍珍 2024/10/23 设计 说明书 TSYS-HS51 英文版 SolaX 01 版 6. 符合 RoHS 要求。 品名 刘国庆 2024/10/23 审核 施鑫淼 2024/10/23 品名...
  • Page 3 TSYS-HS51 User Manual Version 1.0 www.solaxpower.com eManual in the QR code or at http://kb.solaxpower.com/...
  • Page 5 Co., Ltd. Trademarks and other symbol or design (brand name, logo) that distinguishes the products or services offered by SolaX has been trademark protected. Any unauthorized use of above stated trademark may infringe the trademark right. Notice All or part(s) of the products, features and services described in this document may not be within your scope of purchase or usage.

  • Page 6: About This Manual

    About This Manual Scope of Validity This manual is an integral part of TSYS-HS51. It describes the transportation, storage, installation, electrical connection, commissioning, maintenance and troubleshooting of the product. Please read it carefully before operating. Model Code TSYS-HS51 Definition Description Product type: Triple Power Battery system Grid grade: High-voltage system...

  • Page 7: Change History

    Conventions The symbols that may be found in this manual are defined as follows. Symbol Description Indicates a hazardous situation which, if not DANGER avoided, will result in death or serious injury. Indicates a hazardous situation which, if not WARNING avoided, could result in death or serious injury.

  • Page 8: Table Of Contents

    Table of Content 1 Safety ......................1 General Safety ....................... 1 Personal Safety ......................2 Environment Requirement ..................3 Electrical Safety ......................4 Device Safety ........................ 6 Battery Safety .........................7 1.6.1 Battery Handling Guide .................7 1.6.2 Response to Emergency Situations ............10 2 Product Overview ................. 12 Introduction .........................12 Product Appearance ....................13 2.2.1...
  • Page 9 Scope of Delivery ...................... 38 6 Installation and Wiring about One Tower ........41 Installation Procedure about One Tower ............41 Electrical Wiring ......................52 6.2.1 PE Connection ..................... 53 6.2.2 Communication Connection ..............55 6.2.3 Cable Connection between BMS and Inverter ........57 7 Installation and Wiring about Two Towers ........64 Installation Procedure about Two Towers ............64 Electrical Wiring ......................

  • Page 10: Safety

    “Danger” sign, "Warning" sign, "Caution" sign, and "Notice" sign, but also comply with relevant international, national and local laws and regulations, and industry rules. SolaX will not assume any responsibilities for the loss caused by improper operation, or violation of safety standards for design, production and device suitability.

  • Page 11: Personal Safety

    Safety • Installation and commissioning operated by unauthorized personnel who are not licensed and /or satisfy state and local jurisdiction regulations. Personal Safety DANGER! • Do not power on while installing the device. If the device is powered on in the process of installation and disassembly of cables, an electric arc, electric spark or fire will occur at the moment that the cable core contacts conductors.

  • Page 12: Environment Requirement

    Safety Environment Requirement DANGER! • Keep away from combustibles and explosive materials. • Keep away from heat or fire sources, such as fireworks, candles, heaters, or any other heat-producing appliances. It may cause damage to device or a fire. • Keep away from flammable and explosive gases, or smoky environments.

  • Page 13: Electrical Safety

    Safety CAUTION! • The ground at the installation site must be firm and strong instead of having an adverse geological condition, such as soil with high water content, weak soils, or loose soils. And keep away from low-lying areas since they are prone to water or snow accumulation.
  • Page 14 Safety NOTICE! General requirement • Please strictly follow the steps described in the document for installing, operating and maintaining the device. Do not modify or change the device, and adjust the installation procedure. • Permission shall be obtained from the state or local electrical department before conducting the grid connection.

  • Page 15: Device Safety

    Safety Device Safety DANGER! • A safety helmet, belt, or other personal protective device must be worn when performing. CAUTION! • To prepare a set of tools that pass the verification of professional authorities. Do not use any tools that are broken, failed to verify, or are expired. •...

  • Page 16: Battery Safety

    Safety NOTICE! Ladder safety • A wood or insulated ladder should be used when working with electricity. • A platform ladder with handrails is preferred instead of a straight ladder. • Check that the ladder is in good condition, make sure that the load bearing meets requirements, and strictly prohibit overload.
  • Page 17 Safety DANGER! • Do not mix different types or makes of the battery module. It may cause leakage or rupture, resulting in personal injury or property damage. • The battery electrolyte is toxic and volatile. Never get contact with the leaked liquids or inhale gases in the case of the battery leakage or odor.
  • Page 18 Safety Notice! General requirement • Please read the document carefully before installation, operation and maintenance. • Charge the battery within the specific temperature range because the low temperature may result in short circuit. Hence, do not charge the battery if the temperature is below the low limit of the operating temperature.

  • Page 19: Response To Emergency Situations

    Safety Notice! » Computer systems that play an important role in societies and institutions. » Areas near medical device. » Other devices that play a similar role, as described above. Recovery of damaged or wasted battery • Dispose of the damaged or wasted batteries according to local laws and regulations instead of placing them in the household trash or in curbside recycling bins.
  • Page 20 Safety CAUTION! If a fire breaks out where the battery module is installed, please do as follows: • In case the battery module is charging when the fire breaks out, provided it is safe to do so, disconnect the battery module circuit break to shut off the power charge; •...

  • Page 21: Product Overview

    Product Overview Introduction The product TSYS-HS51, a smart outdoor battery system with easy installation and convenient expansion, consists of a BMS, battery packs, base, and series box (if any). The energy storage system is made with state-of-the-art technology and has the characteristics of high reliability and convenient control.

  • Page 22: Product Appearance

    Product Overview Product Appearance 2.2.1 System Introduction System appearance Visible area Invisible area Left view Front view Rear view Right view Figure 2-1 Appearance Table 2-1 Description Item Description Including performance label, which clearly identifies the device type, serial number, parameters, certification, etc., Labels and manufacturer label describing name and address of manufacturer.
  • Page 23 Product Overview Weight and dimension Table 2-2 Weight and dimension Battery Pack Base Series Box (TBMS-S51-8) (TB-HS51) Length (mm) Depth (mm) Width (mm) Net weight (kg) 18.5 Figure 2-1 241.8 Figure 2-2 Battery pack 133.8 Figure 2-3 Base...

  • Page 24: Parts Introduction

    Product Overview Figure 2-4 Series box 2.2.2 Parts Introduction Introduction of BMS BAT+ COM B HEAT Rear view POWER Right view Figure 2-5 Introduction of BMS Table 2-3 Introduction of BMS Item Description Negative power port: to connect to the "BAT-" port of the BAT- port inverter.
  • Page 25 Product Overview Item Description Communication port: to connect to the "COM B" port of the COM B port series box (if any); or doesn't need to be connected. Heater port: to connect to the "HEAT" port of the series box (if HEAT port any);...
  • Page 26 Product Overview Table 2-4 Introduction of BMS Item Description Connector To connect to the bottom of the battery pack or BMS. Handles "R" Refer to rear side. "F" Refer to front side. Connector To connect to the battery pack or base. NOTICE! •...
  • Page 27 Product Overview Table 2-5 Introduction of base Item Description Connector To connect to the bottom of the battery pack. Adjustable screw To rotate the screws to keep the base even. "R" Refer to rear side. "F" Refer to front side. Introductioin of series box COM B HEAT...

  • Page 28: Indicator Panel

    Product Overview Indicator Panel 2.3.1 BMS Indicators The BMS is equipped with a tri-colour status light (yellow/green/red) and four single-colour SOC power indicators (green) to show its operating status. The SOC power indicators show the current battery percentage. Front view Figure 2-1 Indicators Table 2-1...
  • Page 29 Product Overview Indication Colour State Status light Flash Fault SOC power indicators Green Solid Status light Green Flash Normal power off SOC power indicators Green Solid Status light Flash Fault power off SOC power indicators Green Solid Status light Black start Please refer to "2.4 Black Start"...
  • Page 30 Product Overview Table 2-2 Indicator information while charging SOC value Status light SOC1 SOC2 SOC3 SOC4 SOC=0% Flash SOC≤25% Flash Flash SOC≤50% Flash Flash Flash SOC≤75% Flash Flash Flash Flash SOC≤100% Flash Flash Flash Flash Flash Note: The light for both the status light and SOC power indicators is green. Indicators information while discharging Status light Figure 2-3...

  • Page 31: Battery Pack Indicator

    Product Overview 2.3.2 Battery Pack Indicator The battery pack is equipped with a tri-colour status light (yellow/green/red) to show its operating status. Status light Left view of battery pack Figure 2-4 Status light Table 2-4 Information about status light Indication State In normal operation Normal flash...

  • Page 32: Black Start

    Product Overview Black Start The device can provide Black Start capacity, meaning that our energy storage inverter and battery can continue to run even if the power grid and photovoltaic panel are out of service. There are two circumstances: The startup procedure for Black Start is as follows: •...
  • Page 33 Product Overview There are two circumstances, with details below: • If there is only one BMS, turn the DIP switch to the "1" position. Figure 2-2 DIP switch: "1" position • If the system is in parallel, turn the DIP switch of the last BMS to the "1" position, and the DIP switch of the remaining BMSs shall stay in "0"...

  • Page 34: Label

    Product Overview Label Some kinds of labels, such as a performance label, a manufacturer label, etc., should be pasted on the battery pack and BMS. The above-mentioned labels are located on the left side of the battery pack, as well as on the top right corner of the BMS. For example, the system performance label of the BMS consists of the following parts: Certification marks...

  • Page 35: Explanation Of Symbols And Icons

    Product Overview 0-2023, 1-2024, 2-2025 …… A-2033, B-2034 …… The two digits represent the week of when the battery pack was produced. There are totalling 52 weeks in a year, and the first week is represented by the number 00, and the second week is represented by the number 01.
  • Page 36 Product Overview Symbol and Icon Description Keep the device away from children. Keep the device from open flames or ignition sources.

  • Page 37: Transportation And Storage

    Transportation and Storage Transportation Requirements DANGER! • Do not disassemble the battery violently. Otherwise, it may lead to battery pack short circuit, damage to the device (leakage, rupture), fire, or explosion. CAUTION! • Hold the handles on the device or put your hands underneath the device to move or lift, and do not hold the handles on the parts installed in it.

  • Page 38: Storage Requirements

    Transportation and Storage NOTICE! • Strictly abide by the international regulations on the transport of dangerous goods, and meet the supervision requirements stipulated by the transport authority of the departure country, transit country, and country of destination, respectively. • Before transportation, check that the battery package is intact and that there is no abnormal odor, leakage, smoke, or sign of burning.
  • Page 39 Transportation and Storage Notice! General requirement • Store the device according to the signs on the packaging. • Do not remove the original packaging material and check the outer packaging material regularly. • If the rechargeable battery has been stored for more than 1 year, it must be checked and tested by professionals before use.

  • Page 40: Preparation Before Installation

    Preparation before Installation Selection of Installation Location The installation location selected for the rechargeable battery is quite critical in the aspect of the guarantee of machine safety, service life and performance. • Flaunting an IP66 enclosure, the battery can be used outdoors and indoors; •...

  • Page 41: Installation Carrier Requirement

    Preparation before Installation Keep away from Keep away from Near combustibles Near antenna explosive materials corrosive materials Figure 4-1 Environment requirements 4.1.2 Installation Carrier Requirement The mounting location must be suitable for the weight and dimensions of the product and the support surface for installation must be made of a non-flammable material.
  • Page 42 Preparation before Installation > 100 mm > 400 mm > 400 mm Front view Figure 4-2 Installation clearance for one tower > 100 mm Series box 400 - 800mm > 400 mm > 400 mm Front view Figure 4-3 Installation clearance for two towers...

  • Page 43: Installation Option

    Preparation before Installation Solid brick or concrete wall with a minimum thickness of 150mm 80 - 100 mm 400-800 mm > 400 mm Series box Plan view Figure 4-4 Installation clearance for two towers Installation Option There are two options: one tower, and two towers. •...

  • Page 44: Tools Requirement

    Preparation before Installation Tools Requirement Installation tools include but are not limited to the following recommended ones. If necessary, use other auxiliary tools on site. Installation Tools Hammer drill (Ø10mm) Measuring tape Utility knife Marker Torque screwdriver Torque wrench (M4\M5) (Phillips head: M4\M5) Rubber mallet Wire stripper...

  • Page 45: Additionally Required Materials

    Preparation before Installation Additionally Required Materials Table 4-1 Additionally required wires Conductor Required Material Type Cross-section Conventional 6 mm (for rated current of Additional PE wire yellow and green 30 A); or 10 mm (for rated wire current of 60 A)

  • Page 46: Unpacking And Inspection

    Unpacking and Inspection Unpacking • The rechargeable battery undergoes 100% testing and inspection before shipping from the manufacturing facility. However, transport damage may still occur. Before unpacking the rechargeable battery, please verify that the model and outer packing materials for damage, such as holes and cracks. •...

  • Page 47: Scope Of Delivery

    Unpacking and Inspection Scope of Delivery Different types of packing lists for the different installation options, see the following table for details. Table 5-1 Types of packing lists Packing List Option Battery pack Series box BMS Cable (Optional) √ √ One tower ×...
  • Page 48 Unpacking and Inspection NOTICE! • As for one end of the communication cable that connects to the inverter, the connector needs to be remade and is delivered with the accessories kit for the inverter. • The RNB5.5-6 ring terminal is suitable for 6 mm grounding wire.
  • Page 49 Unpacking and Inspection Document NOTICE! • If the number of battery packs is ≥ 9, the installation option for two towers is recommended. Therefore, a series box needs to be installed to achieve two towers in series. • The above accessory kit can be purchased according to the actual situation. BMS Cable (Optional) Positive power y cable Negative power y cable...

  • Page 50: Installation And Wiring About One Tower

    Installation and Wiring about One Tower Installation Procedure about One Tower WARNING! • Only the qualified personnel can perform the mechanical installation following the local standards and requirements. • Check the existing power cables or other piping in the wall to prevent electric shock or other damage.
  • Page 51 Installation and Wiring about One Tower The installation diagram about one tower with an inverter, see the following figure: Power cable (-) Power cable (+) Commmunication cable Grounding cable Power cable (-) Power cable (+) Commmunication cable Grounding cable Figure 6-1 Installation diagram for one tower Step 1: Remove dust covers from the Base, battery pack and BMS before installation.
  • Page 52 Installation and Wiring about One Tower Step 2: Place the base. The side with "R" shall be against the wall. Rear side Front side Figure 6-3 Placing base Step 3: Check whether the base is level. If no, rotate the adjustable screws using torque wrench.
  • Page 53 Installation and Wiring about One Tower Step 4: Locate the base about 80 mm to 100 mm away from the wall, and accurately mark the location of the base on both sides with a marker. The recommended distance between the product and the wall is 100 mm. 80 - 100 mm Mark the position Figure 6-5...
  • Page 54 Installation and Wiring about One Tower 1.3-1.5 N·m Figure 6-7 Tightening screw NOTICE! • Please make sure that the corners and edges of the base and battery pack are aligned before tightening screws. • It is recommended to insert and secure the screws on one side, and then fully tighten them after the screws on the other side are fully tightened.
  • Page 55 Installation and Wiring about One Tower Step 7: Attach the angle bracket (Part B) and adjustable bracket (Part A) by using M5*14 Phillips cheese head screw (Part F), but do not fully tighten them. (M5: 2 pieces) M5 screw Angle bracket Adjustable bracket Figure 6-9 Assembling bracket...
  • Page 56 Installation and Wiring about One Tower Step 9: Remove the assembled bracket, and drill holes. (Drill bit: Ø 10mm; Drill depth: ≥ 50 mm) Pack 1 Pack 2 Pack 3 ≥ 50 mm Ø 10 mm Pack 4 90° Pack 5 Pack 6 Pack 7 Pack 8...
  • Page 57 Installation and Wiring about One Tower Step 10: Insert the expansion bolt (Part D) by using rubber, and ensure that the entire expansion bolt is driven into the wall. (Expansion bolt: 2 pieces) Pack 1 Pack 2 Pack 3 Pack 4 Pack 5 Pack 6 Pack 7...
  • Page 58 Installation and Wiring about One Tower Step 11: Place the assembled bracket on the battery pack again, insert the self-tapping screw (Part E) to secure it on the wall but not tighten it, and tighten M5 screws to secure brackets, as well as M4 screws on the battery pack. Finally, tighten the self-tapping screws.
  • Page 59 Installation and Wiring about One Tower Step 12: Place the BMS, and correctly insert and tighten the M5*14 Phillips cheese head screw (Part F) to secure the base and battery pack. (M5: 4 pieces) (Torque for M5: 1.3-1.5 N·m) Pack 1 Pack 2 Pack 3 Pack 4...
  • Page 60 Installation and Wiring about One Tower Pack 1 Pack 2 Pack 3 Pack 4 Pack 5 Pack 6 Pack 7 Pack 8 1.3-1.5 N·m Figure 6-15 Tightening M5 screw NOTICE! • Please make sure that the corners and edges between the battery pack and BMS are aligned before tightening screws.

  • Page 61: Electrical Wiring

    Installation and Wiring about One Tower Electrical Wiring CAUTION! • It’s important to give the cables a health check before connection. Cables between the BMS and inverter, as shown in the following figure. Rear side of the BMS Inverter BAT+ COM B HEAT Grounding cable...

  • Page 62: Pe Connection

    Installation and Wiring about One Tower NOTICE! • The end of cables that will be connected to inverters are bare upon delivery with the battery, and need external connector for connecting inverters. 6.2.1 PE Connection DANGER! • Make sure that the PE cable is securely connected. •...
  • Page 63 Installation and Wiring about One Tower Step 2: Cut the heat-shrink tubing to about 28 to 30 mm length, carefully slide it onto the end of the cable, and then carefully slip the wires all the way into the ring terminal (Part K or Part E4).

  • Page 64: Communication Connection

    Installation and Wiring about One Tower Step 4: Unscrew the M5 screw, connect the assembled grounding cable to the grounding port of the battery pack, and then tighten M5 screw. (Torque for M5: 2.5-2.8 N·m). 2.5-2.8 N·m Figure 6-20 Tightening M5 screw 6.2.2 Communication Connection To ensure normal operation between the battery pack and inverter, the end of the...
  • Page 65 Installation and Wiring about One Tower Regarding the steps for making RJ45 connector to the communication cable (Part J), please do as follows: Step 1: Rotate anti-clockwise to unscrew the waterproof cap, and strip the cable jacket about 15 mm down from the end. Figure 6-22 Stripping cable jacket Step 2:...

  • Page 66: Cable Connection Between Bms And Inverter

    Installation and Wiring about One Tower NOTICE! • The communication cable shall have a shield layer. • The RJ45 and waterproof cap are delivered with the "Accessery Kit for Inverter". User Regarding the detailed installation procedure, please refer to the inverter's Manual 6.2.3 Cable Connection between BMS and Inverter...
  • Page 67 Installation and Wiring about One Tower Step 2: Thread the cables through the rubber seal cable entry. Figure 6-26 Threading cables Step 3: Connect grounding cable to the inverter, see "6.2.1 PE Connection". Step 4: Plug the positive power cable (Part H) to connect: "BAT+" port of the BMS and the "BAT+"...
  • Page 68 Installation and Wiring about One Tower Step 5: Correctly plug the communication cable (Part J) into the "BMS" port on the BMS and " BMS" port on the inverter, and tighten the cable by using rotation wrench (Part L). BAT+ COM B HEAT Communication cable (BMS port)
  • Page 69 Installation and Wiring about One Tower Step 6: Insert the cover into holes on the BMS. The cable entry: to thread cables connecting to the series box The cable entry: to thread cables connecting to the inverter Rear View Figure 6-31 Inserting cable guard cover Step 7: Correctly insert and tighten M4*10 Phillips screw (Part C) to secure such cover.
  • Page 70 Installation and Wiring about One Tower Step 8: Connect the cables to the inverter. Inverter Figure 6-33 Pulling cable...
  • Page 71 Installation and Wiring about One Tower Step 9: Place the BMS cover on the BMS. Pack 8 Pack 7 Pack 6 Pack 5 Pack 4 Pack 3 Pack 2 Pack 1 Figure 6-34 Placing BMS...
  • Page 72 Installation and Wiring about One Tower Step 10: Correctly insert and tighten the M5*14 Phillips cheese head screw (Part F) to secure the base and battery pack. (M5: 4 pieces) (Torque for M5: 1.3-1.5 N·m) Pack 8 Pack 7 Pack 6 Pack 5 Pack 4 Pack 3...

  • Page 73: Installation And Wiring About Two Towers

    Installation and Wiring about Two Towers Installation Procedure about Two Towers WARNING! • Only the qualified personnel can perform the mechanical installation following the local standards and requirements. • Check the existing power cables or other piping in the wall to prevent electric shock or other damage.
  • Page 74 Installation and Wiring about Two Towers The installation diagram about two towers with an inverter, see the following figure: Power cable (-) Power cable (+) Power cable (-) Power cable (+) Commmunication cable Heater cable Grounding cable Commmunication cable Grounding cable Power cable (-) Power cable (+) Commmunication cable...
  • Page 75 Installation and Wiring about Two Towers Step 2: Place the base. The side with "R" shall be against the wall. Rear side Front side Figure 7-3 Placing base Step 3: Check whether the base is level. If no, rotate the adjustable screws using torque wrench.
  • Page 76 Installation and Wiring about Two Towers 80 - 100 mm Mark the position Figure 7-5 Locating base Step 5: Place a battery pack on the base, and correctly insert and tighten the M5*14 Phillips cheese head screw (Part A1) to secure the base and battery pack. (M5: 4 pieces) (Torque for M5: 1.3-1.5 N·m) Figure 7-6 Placing battery pack...
  • Page 77 Installation and Wiring about Two Towers 1.3-1.5 N·m Figure 7-7 Tightening screw NOTICE! • Please make sure that the corners and edges of the base and battery pack are aligned before tightening screws. • It is recommended to insert and secure the screws on one side, and then fully tighten them after the screws on the other side are fully tightened.
  • Page 78 Installation and Wiring about Two Towers Step 7: Attach the angle bracket (Part B) and adjustable bracket (Part A) by using M5*14 Phillips cheese head screw (Part F), but do not fully tighten them. (M5: 2 pieces) M5 screw Angle bracket Adjustable bracket Figure 7-9 Assembling bracket...
  • Page 79 Installation and Wiring about Two Towers Step 9: Remove the assembled bracket, and drill holes. (Drill bit: Ø 10mm; Drill depth: ≥ 50 mm) Pack 1 Pack 2 Pack 3 ≥ 50 mm Ø 10 mm Pack 4 90° Pack 5 Pack 6 Pack 7 Pack 8...
  • Page 80 Installation and Wiring about Two Towers Step 10: Insert the expansion bolt (Part D) by using rubber, and ensure that the entire expansion bolt is driven into the wall. (Expansion bolt: 2 pieces) Pack 1 Pack 2 Pack 3 Pack 4 Pack 5 Pack 6 Pack 7...
  • Page 81 Installation and Wiring about Two Towers Step 11: Place the assembled bracket on the battery pack again, insert the self-tapping screw (Part E) to secure it on the wall but not tighten it, and tighten M5 screws to secure brackets, as well as M4 screws on the battery pack. Finally, tighten the self-tapping screws.
  • Page 82 Installation and Wiring about Two Towers Step 12: Place the BMS, and correctly insert and tighten the M5*14 Phillips cheese head screw (Part F) to secure the base and battery pack. (M5: 4 pieces) (Torque for M5: 1.3-1.5 N·m) Pack 1 Pack 2 Pack 3 Pack 4...
  • Page 83 Installation and Wiring about Two Towers Pack 1 Pack 2 Pack 3 Pack 4 Pack 5 Pack 6 Pack 7 Pack 8 1.3-1.5 N·m Figure 7-15 Tightening M5 screw NOTICE! • Please make sure that the corners and edges between the battery pack and BMS are aligned before tightening screws.
  • Page 84 Installation and Wiring about Two Towers Step 13: Repeat steps 1 to 12 to install the remaining battery packs and series box. Series box Pack 1 Pack 1 400mm Pack 2 Pack 2 800mm Pack 3 Pack 3 Pack 4 Pack 4 Pack 5 Pack 5...

  • Page 85: Electrical Wiring

    Installation and Wiring about Two Towers Electrical Wiring CAUTION! • It’s important to give the cables a health check before connection. Cables between the BMS and inverter, and the BMS and series box, as shown in the following figure. Rear side of BMS BAT+ COM B HEAT...

  • Page 86: Pe Connection

    Installation and Wiring about Two Towers Cable Length Description Power cable (+) “A” port of BMS → “A” port of series box 2000mm (standard) Power cable (-) “B” port of BMS → “B” port of series box 2000mm (standard) “COM B” port of BMS → “COM B” port of Communication 2200mm cable c(standard)
  • Page 87 Installation and Wiring about Two Towers A PE cable should be connected between the inverter and BMS, the steps for making PE connection are shown as follows: Step 1: Strip the cable jacket about 8 to 10 mm from the end. 6.4 mm 5 mm²...
  • Page 88 Installation and Wiring about Two Towers Step 3: Crimp the terminal, and heat the heat-shrink tubing after it wraps the end of terminal. Figure 7-20 Crimping and heating NOTICE! • Do not place the conductor insulation into the terminal. • Do not damage the conductor insulation while crimping.

  • Page 89: Communication Connection

    Installation and Wiring about Two Towers 7.2.2 Communication Connection To ensure normal operation between the battery pack and inverter, the end of the communication cable connecting to the inverter is required to make a RJ45 connector. Make sure that the "BMS" port on the BMS connects to the inverter is Pin to Pin. The "BMS" port pin assignment is shown as follows: Table 7-2 “BMS”...
  • Page 90 Installation and Wiring about Two Towers Step 3: Push the RJ45 inside the crimping tool and squeeze the crimper all the way down. Figure 7-24 Crimping RJ45 Step 4: Rotate clockwise to tightening the waterproof cap after connecting to the inverter.

  • Page 91: Cable Connection Among Bms, Series Box And Inverter

    Installation and Wiring about Two Towers 7.2.3 Cable Connection among BMS, Series Box and Inverter WARNING! • Only the qualified personnel can perform the wiring. • Follow this manual to wire connection. The device damage caused by incorrect cabling is not in the scope of warranty. CAUTION! •...
  • Page 92 Installation and Wiring about Two Towers Step 2: Rotate anti-clockwise to remove the waterproof cap, as well as the short-circuit plug. BAT+ COM B HEAT Waterproof cap Short-circuit plug Rear side of BMS Figure 7-28 Removing waterproof cap and short-circuit plug NOTICE! •...
  • Page 93 Installation and Wiring about Two Towers Step 5: Connect grounding cable to the inverter, see "7.2.1 PE Connection". Step 6: Plug the positive power cable (Part H) to connect: "BAT+" port of the BMS and the "BAT+" port of the inverter; Plug the negative power cable (Part I) to connect: "BAT-"...
  • Page 94 Installation and Wiring about Two Towers Step 7: Turn the rotating ring to keep the arrow on it and the arrow on the connector body in a straight line, then align to the port's groove to plug the heater cable (Part K2) to connect the "HEAT"...
  • Page 95 Installation and Wiring about Two Towers Step 8: Connect grounding cable (Part L2) to the series box; Plug the positive power cable (Part H2) to connect: "A" port of the BMS and the "A" port of the series box; Plug the negative power cable (Part I2) to connect: "B" port of the BMS and the "B"...
  • Page 96 Installation and Wiring about Two Towers Step 9: Insert such cover into holes on the BMS. The cable entry is left to thread cables connecting to the series box The cable entry: to thread cables connecting to the inverter Rear View Figure 7-39 Inserting cable guard cover Step 10: Correctly insert and tighten M4*10 Phillips screw (Part C) to secure such cover.
  • Page 97 Installation and Wiring about Two Towers Step 11: Take out the cable guard cover (Part G2) . Firstly, pull cables through the rubber seal cable entry on the cover. Secondly, insert the cover into the holes on the series box, and then insert and tighten the M4*10 Phillips screw (Part C2) to secure it.
  • Page 98 Installation and Wiring about Two Towers Step 12: Place the BMS cover and series box cover. Series box Pack 1 Pack 1 400 mm Pack 2 Pack 2 800 mm Pack 3 Pack 3 Pack 4 Pack 4 Pack 5 Pack 5 Pack 6 Pack 6...
  • Page 99 Installation and Wiring about Two Towers Step 13: Correctly insert and tighten the M5*14 Phillips cheese head screw (Part F) to secure the base and battery pack. (M5: 4 pieces) (Torque for M5: 1.3-1.5 N·m) Series box Pack 1 Pack 1 400 mm Pack 2 Pack 2...

  • Page 100: System Commissioning

    System Commissioning DANGER! • Wear PPE and use insulated tools to avoid electric shocks or short circuits. Checking before Power-on • Check whether the device is installed correctly and securely; • Make sure that the breaker is at "OFF" position; •...

  • Page 101: One-Cluster System Power-Off

    System Commissioning Step 2: Flip up the breaker, and hold and press the button for 1.5 seconds. In the meantime, the status light will flash yellow, and the SOC light will come on solid green. Finally, close the breaker cover. POWER Right side of BMS Figure 8-2...
  • Page 102 System Commissioning POWER Right side of BMS Figure 8-3 Opening cover Step 3: Firstly, hold and press the button for 2 seconds. In the meantime, the status light will come on solid yellow, and the SOC light will come on solid green. And then both status light and SOC light are off.
  • Page 103 System Commissioning WARNING! • The device may still have power and heat after turning off, which may cause electric shock and personal injuries. Therefore, please allow it to cool for at least 5 minutes and wear PPE before conducting maintenance.

  • Page 104: Capacity Expansion And Parallel Connection

    Capacity Expansion and Parallel Connection WARNING! • The following content in the chapter only applies to the SolaX inverter. Capacity Expansion DANGER! • Wear PPE and use insulated tools to avoid electric shocks or short circuits when increasing number of battery packs.
  • Page 105 Capacity Expansion and Parallel Connection POWER Right side of BMS Figure 9-1 Opening cover Step 3: Firstly, hold and press the button for 2 seconds. In the meantime, the status light will come on solid yellow, and the SOC light will come on solid green. And then both status light and SOC light are off.
  • Page 106 Capacity Expansion and Parallel Connection Step 4: Unscrew the M5*14 Phillips cheese head screw to remove the BMS cover. (M5: 4 pieces) Figure 9-3 Removing BMS cover Step 5: Unscrew the M4*10 Phillips screw to remove the cable guard cover. (M4: 2 pieces) Figure 9-4 Removing cable guard cover...
  • Page 107 Capacity Expansion and Parallel Connection Step 6: Press and hold the lock button to unplug power cables BAT+ COM B HEAT Figure 9-5 Unplugging power cable CAUTION! • Don't violently remove the power cables when they are locked. Otherwise, the connectors will be damaged.
  • Page 108 Capacity Expansion and Parallel Connection Step 8: Unscrew the M5 screw to disassemble the grounding cable. BAT+ COM B HEAT Figure 9-9 Disassembling grounding cable Step 9: Unscrew the M5*14 Phillips cheese head screw to remove the BMS. (M5: 4 pieces) Figure 9-10 Removing BMS...
  • Page 109 Capacity Expansion and Parallel Connection Step 10: Unscrew self-tapping screw and M4*10 Phillips screw to remove the assembled bracket. (Self-tapping screw: 2 pieces; M4: 2 pieces) Figure 9-11 Removing assembled bracket Step 11: If the user want to increase a battery pack, place a battery pack, and correctly insert and tighten the M5*14 Phillips cheese head screw (Part A1) to secure the battery packs.

  • Page 110: Parallel Connection

    Capacity Expansion and Parallel Connection Step 12: Attach and secure the assembled bracket, place the BMS, cable guard cover and BMS cover, and correctly connect cables. For the detailed steps, In the case of one tower after capacity expansion, please refer to "6 Installation and Wiring about One Tower".

  • Page 111: 10 Troubleshooting And Maintenance

    10 Troubleshooting and Maintenance 10.1 Maintenance Regular maintenance is required for the device. The table below lists the operational maintenance for expressing the optimum device performance. More frequent maintenance service is needed in the worse work environment. Please make records of the maintenance. WARNING! •...

  • Page 112: Troubleshooting

    Check for the warnings or error messages through the inverter; or • Contact the company's after-sales personnel to solve it. For further assistance, contact SolaX Customer Service. Please provide the model and SN of the device, and be prepared to describe the system installation details. Table 10-2 Troubleshooting information...
  • Page 113 Troubleshooting and Maintenance Fault Description Diagnosis & Solution The temperature of battery pack is too high: • It is suggested to shut down the High temperature of High temperature device, and then restart it after it battery pack returns to normal temperature; •...
  • Page 114 Troubleshooting and Maintenance Fault Description Diagnosis & Solution Battery system fault: • Check the breaker; System fault Battery system fault • Contact the company’s after-sales personnel. Contact separation of battery cell sampling: Battery cell Contact separation of • Restart the BMS; sampling fault battery cell sampling •...

  • Page 115: 11 Decommissioning

    11 Decommissioning 11.1 Disassembly of Cables WARNING! • Only the qualified personnel can perform disassembly of cables. • To avoid electric shocks, use insulated tools and wear individual protective tools when disassembly of cables. NOTICE! • Take one tower, for instance. Step 1: Please check that the inverter has been shut down.
  • Page 116 Decommissioning POWER Right side of BMS Figure 11-2 Pressing the button and flipping down the breake Step 4: Press and hold the lock button to unplug power cables BAT+ COM B HEAT Figure 11-3 Unplugging power cable CAUTION! • Don't violently remove the power cables when they are locked.

  • Page 117: Packing

    Decommissioning Step 5: Place the rotation wrench onto the communication cable, and rotate anti- clockwise to unplug it. Rotation wrench BAT+ COM B HEAT Figure 11-5 Unplugging communication cable Step 6: Unscrew the screws to disassemble the grounding cable. BAT+ COM B HEAT Figure 11-6...

  • Page 118: 12 Technical Data

    12 Technical Data Configuration List Nominal Energy Operating Voltage Model Battery pack (kWh) (Vdc) T-HS10.2 TBMS-S51-8 × 1 TB-HS51 × 2 10.2 85-116 T-HS15.3 TBMS-S51-8 × 1 TB-HS51 × 3 15.3 128-174 T-HS20.4 TBMS-S51-8 × 1 TB-HS51 × 4 20.4 170-232 T-HS25.6 TBMS-S51-8 ×...
  • Page 119 Technical Data Module T-HS40.9 T-HS46.0 T-HS51.2 T-HS56.3 T-HS61.4 T-HS66.5 Item Nominal Voltage (V) 409.6 460.8 512.0 563.2 614.4 665.6 Operating Voltage Range (V) 340-463 382-520 424-578 467-636 509-694 552-750 Nominal Capacity (Ah) ¹ Nominal Energy (kWh) ¹ 40.9 46.0 51.2 56.3 61.4 66.5...

  • Page 120: Contact Information

    Contact Information UNITED KINGDOM AUSTRALIA Unit C-D Riversdale House, Riversdale 21 Nicholas Dr, Dandenong South VIC 3175 Road, Atherstone, CV9 1FA +61 1300 476 529 +44 (0) 2476 586 998 service@solaxpower.com.au service.uk@solaxpower.com TURKEY GERMANY Fevzi Çakmak mah. aslım cd. no 88 A Am Tullnaupark 8, 90402 Nürnberg, Karatay / Konya / Türkiye Germany...
  • Page 121 SolaX Power Network Technology (Zhejiang) Co., Ltd. Add.: No. 278, Shizhu Road, Chengnan Sub-district, Tonglu County, Hangzhou, Zhejiang, China E-mail: info@solaxpower.com Copyright © SolaX Power Network Technology (Zhejiang) Co., Ltd. All rights reserved. 320101115701...