CHANGE HISTORY Changes between document versions are cumulative. The latest version contains all updates made in previous versions. Version 09 (Nov. 28, 2024) Updated 3.3 Specification (updated component type) Version 08 (Nov. 18, 2024) Updated 3.3 Specification (updated fuse information) Version 07 (Oct.
1.Notes on this Manual Note on this Manual Scope of Validity This manual is an integral part of the T-BAT Series. It describes the assembly, installation, commissioning, maintenance and failure of the product. Read it carefully before operation. T-BAT-SYS-HV-R2.5/T-BAT-SYS-HV-R3.6 BMS TBMS-MCR0800 T-BAT-SYS-HV-R2.5 Module TP-HR25...
2. Safety 2. Safety Safety 2.1.2 Explanation of Symbols Explanation Safety Instructions Symbol For safety reasons, installers are responsible for familiarizing themselves with the CE mark of conformity contents of the Manual and all warnings before performing installation. 2.1.1 General Safety Precautions TUV certification WARNING! Do not crush or impact the battery, and always dispose of it according...
2. Safety 2. Safety Response to Emergency Situations 2.2.3 Wet Batteries and Damaged Batteries Do not touch the battery module after being wet from and soaked in the water. 2.2.1 Leaking Batteries Do not use the battery module if it is damaged. Otherwise, the loss to life and In case the leakage of electrolyte solution occurs, please avoid direct contact with property will be caused.
3. Product Introduction 3. Product Introduction Product Introduction 1.26 in 17.65 in/448.40 mm 32.00 mm Product Overview For safety reasons, installers are responsible for familiarizing themselves with the contents of the Manual and all warnings before performing installation. 3.1.1 Dimensions and Weight Rear A battery management system (BMS) is an electronic system that manages a rechargeable battery.
3. Product Introduction 3. Product Introduction Installation Space 3.1.2 TBMS-MCR0800 TP-HR25 TP-HR36 Rack Installation Cabinet Installation Length 17.40 in./442.00 mm 17.40 in./442.00 mm 17.40 in./442.00 mm ■ ■ Width 15.39 in./391.00 mm 15.39 in./391.00 mm 15.39 in./391.00 mm Height 5.12 in./130.00 mm 5.12 in./130.00 mm 5.12 in./130.00 mm ≥...
3. Product Introduction 3. Product Introduction 3.1.3 Appearance ■ Section view of TP-HR25/TP-HR36 Section view of TBMS-MCR0800 ■ Description VI VII VIII X XIII COM-A: Connect BMS's COM B or battery module's COM B B+: Connect BMS's B- or battery module's B- B-: Connect BMS's B+ or battery module's B+ GND: Battery module's GND COM-B: Connect battery module's COM A...
3. Product Introduction 3. Product Introduction Basic Features Specifications 3.2.1 Features 3.3.1 T-BAT-SYS-HV-R2.5 The T-BAT-SYS-HV is one of the most advanced energy storage systems on the Configuration List ■ market today, using state-of-the-art technology, and having the characteristics of Nominal Operating high reliability and convenient control.
3. Product Introduction 4. Preparation before Installation Module T-BAT H R28.8 T-BAT H R32.4 T-BAT H R36 T-BAT H R39.6 T-BAT H R43.2 T-BAT H R46.8 Nominal Voltage (Vdc) 409.6 460.8 563.2 614.4 665.6 Prepration before Installation Operating Voltage (Vdc) 360-465 405-522 450-580...
4. Preparation before Installation 4. Preparation before Installation - 2 0 ° C - + 5 0 ° C Measuring tape Torque wrench (M6) Marker 5 - 9 5 % R H Avo i d d i re c t s u n l i g h t Crimping tool for Rj45 Wire stripper Cross screwdriver...
4. Preparation before Installation 4. Preparation before Installation 4.4.3 Accessories Accessories for Quick Rack ■ BMS (TBMS-MCR0800): ■ Accessories included are shown as follows: Accessories included are shown as follows: Item Description Quantity Item Description Quantity Front Support Communication Cable Rear Support Power Cable (Black) Metal lPlate...
5. Equipment Installation 5. Equipment Installation Equipment Installation Back side Installation Environment Requirements Ensure that the equipment is installed in a well ventilated environment; ■ To prevent fire due to high temperature, ensure that the ventilation vents or heat ■ dissipation system are not blocked when the equipment is running;...
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5. Equipment Installation 5. Equipment Installation Step 3. Add the rack and battery module ① Place the Front and Rear Supports, to make sure that location pins are securely Metal plate M6 X L16 * 4 Torque: 4-5 N·m Cap Nut * 4 Torque: 4-6 N·m...
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5. Equipment Installation 5. Equipment Installation Step 4. Repeat step 3 to install the remaining battery modules and the BMS. Wiring ■ After installation is completed, it is shown as follows: After installation, connect a battery module to another battery (or BMS), and BMS to inverter.
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5. Equipment Installation 5. Equipment Installation Connect cables between battery modules, and battery to BMS. See figure below. BMS to Inverter • • Battery module to neighboring battery module: Power cable: "B+" port to "B-" port; Note! Communication cable: "Com-A" port to "Com-B" port; The connector connecting to inverter from BMS is delivered with the inverter, for Grounding cable: Grounding port to grounding port.
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5. Equipment Installation 5. Equipment Installation Connect cables between BMS and inverter. See figure below. Making a BMS communication cable ■ • BMS to inverter: If users want to make a BMS communication cable or a BMS communication cable Power cable: "BAT+" port to "BAT+" port; is required to be made before wiring, to ensure normal operation of BMS and Communication cable: "BMS"...
5. Equipment Installation 5. Equipment Installation 5.2.2 Cabinet Installation As for the installation of inside cabinet and battery modules, please follow the steps as below. As for the installation of outside cabinet, please follow the guide delivered with the There are two alternative sizes (22U and 42U) of cabinets available for users. The cabinet.
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5. Equipment Installation 5. Equipment Installation Step 2. Insert Cassette Nuts into holes on the front Mounting Rail facing the cabinet Step 3. Fix and screw the L-shaped Transverse Support on the Mounting Rails with door, with a total of 28 Cassette Nuts per front Mounting Rail. Cross External Hexagon Screw (M6*L16 X 4) (Torque: 4-5 N·m).
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5. Equipment Installation 5. Equipment Installation Step 4. After all L-shaped Transverse Support are secured, Step 5. Place battery modules into the cabinet, and correctly insert and tighten M6 ① Attach the assembled Mounting Rails into the cabinet. screws (× 4) (Torque: 4-6 N·m) ②...
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5. Equipment Installation 5. Equipment Installation Step 6. Repeat step 5 until BMS has been put into the cabinet. The figure after Wiring ■ finishing installation is as follows. After installation, connect a battery module to another battery (or BMS), and BMS to inverter.
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5. Equipment Installation 5. Equipment Installation Connect cables between battery modules, and battery to BMS. See figure below. • BMS to Inverter • Battery module to neighboring battery module: Power cable: "B+" port to "B-" port; Note! Communication cable: "Com-A" port to "Com-B" port; The connector connecting to inverter from BMS is delivered with the inverter, for Grounding cable: Grounding port to grounding port.
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5. Equipment Installation 5. Equipment Installation Connect cables between BMS and inverter. See figure below. Making a BMS communication cable ■ • BMS to inverter: If users want to make a BMS communication cable or a BMS communication cable Power cable: "BAT+" port to "BAT+" port; is required to be made before wiring, to ensure normal operation of BMS and Communication cable: "BMS"...
6. Commissioning 6. Commissioning Commissioning Commissioning Before commissioning, please check to ensure that, the installed battery modules DIP Switch are the same model battery module, and all the ground wires, power cables and communication cables are connected. The following figure is DIP switch, and it is equipped on BMS. Power ON ■...
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6. Commissioning 6. Commissioning Note! Power Off ■ 1. Turn the Breaker off; Frequently pressing the POWER button may cause a system error. ■ 2. Press and hold the POWER button for more than 1 sec. At this point, the status Wait at least 10 seconds after pressing the POWER button prior to making ■...
6. Commissioning 7. Troubleshooting Status Indicators SOC power indicators during charging 6.3.1 BMS (TBMS-MCR0800) The power indicators show the current battery percentage, with details as show in the figure below. Status light When the battery level is at 60%, the SOC power indicators will show as follows: 1.
7. Troubleshooting 7. Troubleshooting Troubleshooting Description Error Diagnosis & Solution The temperature of BMS is too high. Troubleshooting High Let BMS cool down to normal ■ BMS_TemHigh temperature of temperature and restart; Check the previous indicators to determine the status of the T-BAT system. Contact the Company's after-sales ■...
8. Decommissioning 9. Maintenance Maintenance Decommissioning Dismantling the Battery If the ambient temperature for storage is -4°F~86°F/-20℃~30℃, recharge the ■ batteries at least once every 12 months. Shutting down the battery unit If the ambient temperature for storage is 86°F~122°F/30℃~50℃, recharge the ■...
Signature Please visit our warranty website: https://www.solaxcloud.com/#/warranty to complete the online warranty registration or use your mobile phone to scan the QR code to register. For more detailed warranty terms, please visit SolaX official website: www.solaxpower.com to check it. 614.00002.07...
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