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Solax TSYS-HS51 User Manual

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Description
REV.
REV.
V0.0 首次发行
0.0
陈珍珍 2024/7/11
说明书
品名
SolaX Power Network Technology (Zhe-
料号
320101115700
mm
单位
页次
Description
技术要求：
1. 封面封底 157g 铜版纸覆哑膜彩打，内部纸 80g 双胶纸黑白印刷，正反打印；
2. 装订方式：胶装或骑马钉，内页大于 60 页时须胶装；
3. 未注尺寸公差按 ±3 mm；
4. 图面、字体印刷清晰、无偏移、无毛边、不起边、油墨不脱落；
5. 黑色字体颜色为 PANTONE BLACK C, 无边框，底色为白色；
6. 符合 ROHS 要求。
浙江艾罗网络能源技术股份有限公司
jiang) Co., Ltd.
143 mm
TSYS-HS51
User Manual
Version 0.0
www.solaxpower.com
eManual in the QR code or at
http://kb.solaxpower.com/
设计
说明书
品名
审核
NA
核准
材料
料号
320101115700
页次
单位
mm
陈珍珍 2024/7/11
刘国庆 2024/7/11
施鑫淼 2024/7/11
浙江艾罗网络能源技术股份有限公司

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Summary of Contents for Solax TSYS-HS51

  • Page 1 5. 黑色字体颜色为 PANTONE BLACK C, 无边框，底色为白色； 陈珍珍 2024/7/11 设计 说明书 6. 符合 ROHS 要求。 品名 刘国庆 2024/7/11 审核 说明书 施鑫淼 2024/7/11 品名 核准 材料 浙江艾罗网络能源技术股份有限公司 SolaX Power Network Technology (Zhe- 料号 320101115700 料号 320101115700 jiang) Co., Ltd. 浙江艾罗网络能源技术股份有限公司 页次 单位 单位 页次...
  • Page 3 TSYS-HS51 User Manual Version 0.0 www.solaxpower.com eManual in the QR code or at http://kb.solaxpower.com/...
  • Page 5 STATEMENT Copyright Copyright © SolaX Power Network Technology (Zhejiang) Co., Ltd. All rights reserved. No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means without the prior written permission of SolaX Power Network Technology (Zhejiang) Co., Ltd.
  • Page 6 About This Manual Scope of Validity This manual is an integral part of TSYS-HS51. It describes the transportation, storage, installation, electrical connection, commissioning, maintenance and troubleshooting of the product. Please read it carefully before operating. Model Code TSYS-HS51 Definition Description...
  • Page 7 Conventions To help users better understand the Manual, the explanations for the format and symbols herein are shown as follows: Symbol Description Indicates a hazardous situation which, if not DANGER avoided, will result in death or serious injury. Indicates a hazardous situation which, if not WARNING avoided, could result in death or serious injury.
  • Page 8 Table of Content 1 Safety ......................1 General Safety ....................... 1 Personal Safety ......................2 Environment Requirement ..................3 Electrical Safety ......................6 Equipment Safety ......................7 Battery Safety ........................ 9 1.6.1 Battery Handling Guide ................9 1.6.2 Response to Emergency Situations ............12 2 Product Overview .................
  • Page 9 Scope of Delivery ......................40 6 Mechanical Installation ................44 Installation Procedure for One Tower ..............45 Installation Procedure for Two Towers ............... 55 7 Wiring ......................56 Details of Cables ......................56 7.1.1 Cables between BMS and Inverter ............56 7.1.2 Cables between BMS and Series Box ............ 57 7.1.3 Cables between BMS and Inverter (Optional) ........
  • Page 10 “Danger” sign, "Warning" sign, "Caution" sign, and "Notice" sign, but also comply with relevant international, national and local laws and regulations, and industry rules. SolaX will not assume any responsibilities for the loss caused by improper operation, or violation of safety standards for design, production and equipment suitability.
  • Page 11 Safety • Installation and use under improper environment or electrical condition. • Unauthorized modifications to the product or software. • Device damage caused during transportation by the customer or the third party. • Storage conditions that do not meet the requirements specified in this document .
  • Page 12 Safety CAUTION! • Do not power on during the installation process, or before obtaining confirmation from professionals after finishing installation • Do not directly contact power supply equipment, or contact it with other conductors or wet objects. • Do not touch the running fan with parts, screws, or installation tools, or keep hands clear when the fan is running, to avoid personal injury or property damage.
  • Page 13 Safety CAUTION! • The storage area should be clean, dry, and well ventilated to prevent dust from entering, and condensed water from generating. • Strictly observe technical specifications while installing and running the equipment. Or, it may affect the performance and safety of the equipment.
  • Page 14 Safety IP6 6 Avoid direct sunlight Avoid rain exposure Avoid snow lay up -30°C-+53°C 4-100%RH Near combustibles Near antenna Figure 1-3-1 Environment requirement NOTICE! • Since the operating temperature affects the operation and service life of a battery, please install it in an appropriate ambient environment. •...
  • Page 15 Safety Electrical Safety DANGER! • Before wiring, check that the device is intact to prevent electric shock or a fire. • Improper operation may cause a fire, electric shock, etc. • Prevent any objects from entering into the device when operating. Otherwise, the device may be short-circuited or damaged, the load's power supply may be derated or powered off, or personal injuries may occur.
  • Page 16 Safety NOTICE! • Must follow the steps below if the device needs a power cut in the process of fault diagnosis and troubleshooting: power cut > electricity testing > connecting grounding cable > putting up warning signs and installing guardrails. •...
  • Page 17 Safety Notice! General requirement • Do not arc weld or cut the equipment. • When working above the equipment, the effective measures should be taken to protect from damage. Safety precautions for lifting and handling heavy devices • To prevent injury from oversize loads, assess the device you're about to lift before you start lifting.
  • Page 18 Safety NOTICE! Drilling safety • Wear personal protective equipment when drilling, such as safety glasses, safety gloves, etc. • Avoid drilling around pipes, and light switches and sockets, as the electrical wires can go horizontally and vertically around these fixtures. •...
  • Page 19 Safety DANGER! • Normally, the battery will not release any gases since it is an enclosed system. However, in the following situations: burnt, needle-pricked, squeezed, struck by lightning, overcharged, or subject to other adverse conditions that may cause battery thermal runaway, the battery may be damaged or an abnormal chemical reaction may occur inside the battery, resulting in electrolyte leakage or production of gases.
  • Page 20 Safety Notice! General requirement • Please read the document carefully before installation, operation and maintenance. • Charge the battery within the specific temperature range because the low temperature may result in short circuit. Hence, do not charge the battery if the temperature is below the low limit of the operating temperature.
  • Page 21 Safety Notice! » Computer systems that play an important role in societies and institutions. » Nearby area with medical equipment. » Other devices that play a similar role, as described above. Recovery of damaged or wasted battery • Dispose of the damaged or wasted batteries according to local laws and regulations instead of placing them in the household trash or in curbside recycling bins.
  • Page 22 Safety CAUTION! If a fire breaks out where the battery module is installed, please do as follows: • In case the battery module is charging when the fire breaks out, provide it is safe to do so, disconnect the battery module circuit break to shut off the power charge;...
  • Page 23 Product Overview Introduction The product TSYS-HS51, a smart outdoor battery system with easy installation and convenient expansion, consists of a BMS, battery packs, base, and series box (if any). As one of the most advanced energy storage systems on the market today, it is made with state-of-the-art technology and has the characteristics of high reliability and convenient control.
  • Page 24 Product Overview Product Appearance 2.2.1 The Whole System System Appearance Visual area Invisible area Left view Front view Rear view Right view Figure 2-2-1 Appearance Table 2-2-1 Description Item Description Including performance label, which clearly identifies the device type, serial number, Labels parameters, certification, etc., and manufacturer label describing name and address of manufacturer.
  • Page 25 Product Overview Item Description Button/Breaker Power on or off the system. Weight and Dimension Table 2-2-2 Weight and dimension Battery Pack Base Series Box (TBMS-S51-8) (TB-HS51) Length (mm) Depth (mm) Width (mm) Net weight (kg) 18.5 Figure 2-2-1 241.8 Figure 2-2-2 Battery pack...
  • Page 26 Product Overview 133.8 Figure 2-2-3 Base Figure 2-2-4 Series box 2.2.2 Parts Introduction Introduction of BMS BAT+ COM B HEAT Rear view POWER Right view Figure 2-2-5 Introduction of BMS...
  • Page 27 Product Overview Table 2-2-3 Introduction of BMS Item Description Negative power port: to connect to the "BAT-" port BAT- port of the inverter. Positive power port: to connect to the "BAT+" port BAT+ port of the inverter. Communication port: to connect to the "BMS" port BMS port on the inverter.
  • Page 28 Product Overview Table 2-2-4 Introduction of BMS Item Description To connect to the bottom of the battery pack or Connector BMS. Handles NOTICE! • Due to the weight (46 kg) of the battery pack, it is suggested to arrange for 2 people to move or lift it. Introduction of Base Plan view Upward view...
  • Page 29 Product Overview Table 2-2-5 Introduction of base Item Description Connector To connect to the bottom of the battery pack. Adjustable screw To rotate the screws to keep the base even. Introductioin of Series Box COM B HEAT Rear view Figure 2-2-8 Introduction of series box Table 2-2-6 Introduction of series box...
  • Page 30 Product Overview Indicator Panel 2.3.1 BMS Indicators The BMS is equipped with a tri-colour status light (yellow/green/red) and four single-colour SOC power indicators (green) to show its operating status. The SOC power indicators show the current battery percentage. Front view Figure 2-3-1 Indicators Table 2-3-1...
  • Page 31 Product Overview Indication Colour State Status light Yellow Solid Shut down SOC power indicators Green Solid Status light Flash Fault SOC power indicators Green Solid Status light Green Flash Normal power off SOC power indicators Green Solid Status light Flash Fault power off SOC power indicators Green...
  • Page 32 Product Overview Table 2-3-2 Indicator information while charging SOC value Status light SOC1 SOC2 SOC3 SOC4 SOC=0% Flash SOC≤25% Flash Flash SOC≤50% Flash Flash Flash SOC≤75% Flash Flash Flash Flash SOC≤100% Flash Flash Flash Flash Flash Note: The light for both the status light and SOC power indicators is green. Indicators Information While Discharging Status light Figure 2-3-3...
  • Page 33 Product Overview 2.3.2 Battery Pack Indicator The battery pack is equipped with a tri-colour status light (yellow/green/red) to show its operating status. Status light Left view of battery pack Figure 2-3-4 Status light Table 2-3-4 Information about status light Indication State In normal operation Normal flash...
  • Page 34 Product Overview 2.3.3 Black Start The equipment can provide Black Start capacity, meaning that our energy storage inverter and battery can continue to run even if the power grid and photovoltaic panel are out of service. There are two circumstances: The startup procedure for Black Start is as follows: •...
  • Page 35 Product Overview There are two circumstances, with details below: • If there is only one BMS, turn the DIP switch to the "1" position. Figure 2-4-2 DIP switch: "1" position • If the system is in parallel, turn the DIP switch of the last BMS to the "1" position, and the DIP switch of the remaining BMSs shall stay in "0"...
  • Page 36 32-base Nomenclature Factory Serial Number Order Serial Number Date of Manufacture Year of Manufacture Battery Cell Information Hardware Version Rated Capacity: 100 Ah Model Type: TSYS-HS51 Energy Storage Battery Figure 2-5-2 Explanation of SN...
  • Page 37 Product Overview 0-2023, 1-2024, 2-2025 …… A-2033, B-2034 …… The two digits represent the week of when the battery pack was produced. There are totalling 52 weeks in a year, and the first week is represented by the number 00, and the second week is represented by the number 01. Do the rest in the same manner in accordance with the 32-base coding rule.
  • Page 38 Product Overview Symbol and Icon Description Keep the device away from children. Keep the device from open flames or ignition sources.
  • Page 39 Transportation and Storage Transportation Requirements DANGER! • Do not disassemble the battery violently. Otherwise, it may lead to battery pack short circuit, damage to the device (leakage, rupture), fire, or explosion. CAUTION! • Hold the handles on the device or put your hands underneath the device to move or lift, and do not hold the handles on the parts installed in it.
  • Page 40 Transportation and Storage NOTICE! • Relevant qualifications for transport of dangerous goods must be obtained by the forwarding agent engaged in such businesses. Do not transport it in an open trailer. • Strictly abide by the international regulations on the transport of dangerous goods, and meet the supervision requirements stipulated by the transport authority of the departure country, transit country, and country of destination, respectively.
  • Page 41 Transportation and Storage DANGER! • Store the battery packs in a separate place. Do not store them together with other devices. Do not stack too high. The storage site should be equipped with qualified fire fighting facilities, such as fire sand and fire extinguishers.
  • Page 42 Preparation before Installation Selection of Installation Location The installation location selected for the rechargeable battery is quite critical in the aspect of the guarantee of machine safety, service life and performance. • Flaunting an IP66 enclosure, the battery can be used outdoors and indoors; •...
  • Page 43 Preparation before Installation • Please ensure that the occupied floor area's bearing capacity for the device is over four times the total weight. For instance, if the user purchases one BMS, three battery packs and one base, the load-bearing capacity ≥ (BMS weight + 3*battery pack weight + base weight) * 4;...
  • Page 44 Preparation before Installation > 100 mm Series box 400 - 800mm > 400 mm > 400 mm Front view Figure 4-1-3 Installation clearance for two towers Solid brick or concrete wall with a minimum thickness of 150mm 80 - 100 mm 400-800 mm >...
  • Page 45 Preparation before Installation Installation Option There are two options: one tower, and two towers. • If the number of battery packs is ≤ 8, the installation option for one tower is recommended. Table 4-2-1 Information about one tower Number of battery packs Height (mm) 1,125...
  • Page 46 Preparation before Installation Tools Requirement Installation tools include but are not limited to the following recommended ones. If necessary, use other auxiliary tools on site. Table 4-3-1 Installation tools Installation Tools Hammer drill Measuring tape Utility knife Marker (Ø10mm) Torque wrench Cross screwdriver Flat-head screwdriver Rubber mallet...
  • Page 47 Preparation before Installation Additionally Required Materials Table 4-4-1 Additionally required wires Conductor Required Material Type Cross-section 6 mm (for rated Conventional current of 30 A); Additional PE wire yellow and green or 10 mm (for wire rated current of 60 A)
  • Page 48 Unpacking and Inspection Unpacking • The rechargeable battery undergoes 100% testing and inspection before shipping from the manufacturing facility. However, transport damage may still occur. Before unpacking the rechargeable battery, please verify that the model and outer packing materials for damage, such as holes and cracks. •...
  • Page 49 Unpacking and Inspection Scope of Delivery Table 5-2-1 Packing list for BMS Packing List for BMS BMS (*1) BMS cover (*1) Base (*1) Adjustable bracket (*1) M4*10 Phillips screw Angle bracket (*1) Expansion bolt (*4) Self-tapping screw (*4) (*6) M5*14 Phillips cheese Positive power cable Negative power cable Cable guard cover (*1)
  • Page 50 Unpacking and Inspection NOTICE! • As for one end of the communication cable that connects to the inverter, the connector needs to be remade and is delivered with the accessories kit for the inverter. • The RNB5.5-6 ring terminal is suitable for 6 mm grounding wire.
  • Page 51 Unpacking and Inspection Packing List for Series Box M5*14 Phillips cheese Positive power cable Negative power cable Cable guard cover (*1) head screw (*12) (2000 mm)(*1) (2000 mm)(*1) Communication cable Heater cable (HEAT Grounding cable (COM B port) Rotation wrench (*1) port) (2200 mm)(*1) (2200 mm)(*1) (2200 mm)(*1)
  • Page 52 Unpacking and Inspection Cable (Optional) Table 5-2-4 Pacling list for cable Packing List for Cable Positive power y cable Negative power y cable Male Phoenix terminal Female Phoenix (2000 mm) (*1) (2000 mm) (*1) (*2) terminal (*2) RNB14-5 ring terminal (*2) NOTICE! •...
  • Page 53 Mechanical Installation WARNING! • Only the qualified personnel can perform the mechanical installation following the local standards and requirements. • Check the existing power cables or other piping in the wall to prevent electric shock or other damage. • Use insulated tools and wear personal protective equipment (PPE) during installation and maintenance.
  • Page 54 Mechanical Installation Installation Procedure for One Tower NOTICE! • Take 8 battery packs, for instance. Step 1: Remove dust covers from the Base, battery pack and BMS before installation. Base Battery pack Figure 6-1-1 Removing dust cover Step 2: Place the base. The side with "R" shall be against the wall. Rear side Front side Figure 6-1-2...
  • Page 55 Mechanical Installation Step 3: Check whether the base is level. If no, rotate the adjustable screws using torque wrench. If yes, skip to step 4. Turn clockwise to raise the base, and turn anticlockwise to lower it. Figure 6-1-3 Rotating adjustable screw NOTICE! •...
  • Page 56 Mechanical Installation Step 5: Place a battery pack on the base, and correctly insert and tighten the M5*14 Phillips cheese head screw (Part A1) to secure the base and battery pack. (M5: 4 pieces) (Torque for M5: 1.3-1.5 N·m) Figure 6-1-5 Placing battery pack 1.3-1.5 N·m Figure 6-1-6...
  • Page 57 Mechanical Installation NOTICE! • Please make sure that the corners and edges of the base and battery pack are aligned before tightening screws. • It is recommended to insert and secure the screws on one side, and then fully tighten them after the screws on the other side are fully tightened. Step 6: Place and secure the remaining battery packs according to Step 5.
  • Page 58 Mechanical Installation Step 7: Attach the angle bracket (Part B) and adjustable bracket (Part A) by using M5*14 Phillips cheese head screw (Part F), but do not fully tighten them. (M5: 2 pieces) Angle bracket M5 screw Adjustable bracket Figure 6-1-8 Assembling bracket Step 8: Place and secure the assembled bracket to the battery pack by...
  • Page 59 Mechanical Installation NOTICE! • Please make sure that the corners and edges of the battery packs are aligned before tightening screws. Step 9: Remove the assembled bracket, and drill holes. (Drill bit: Ø 10mm; Drill depth: ≥ 50 mm) Pack 1 Pack 2 Pack 3 ≥...
  • Page 60 Mechanical Installation Step 10: Insert the expansion bolt (Part D) by using rubber, and ensure that the entire expansion bolt is driven into the wall. (Expansion bolt: 2 pieces) Pack 1 Pack 2 Pack 3 Pack 4 Pack 5 Pack 6 Pack 7 Pack 8 Figure 6-1-11...
  • Page 61 Mechanical Installation Step 11: Place the assembled bracket on the battery pack again, insert the self-tapping screw (Part E) to secure it on the wall but not tighten it, and tighten M5 screws to secure brackets, as well as M4 screws on the battery pack.
  • Page 62 Mechanical Installation Step 12: Place the BMS, and correctly insert and tighten the M5*14 Phillips cheese head screw (Part F) to secure the base and battery pack. (M5: 4 pieces) (Torque for M5: 1.3-1.5 N·m) Pack 1 Pack 2 Pack 3 Pack 4 Pack 5 Pack 6...
  • Page 63 Mechanical Installation Pack 1 Pack 2 Pack 3 Pack 4 Pack 5 Pack 6 Pack 7 Pack 8 1.3-1.5 N·m Figure 6-1-14 Tightening M5 screw NOTICE! • Please make sure that the corners and edges between the battery pack and BMS are aligned before tightening screws. •...
  • Page 64 Mechanical Installation Installation Procedure for Two Towers NOTICE! • The installation procedure for two towers is the same as that for one tower. Please refer to "6.1 Installation Procedure for One Tower". Steps 1 to 12 Series box Pack 1 Pack 1 Pack 2 Pack 2...
  • Page 65 Wiring Details of Cables CAUTION! • It’s important to give the cables a health check before connection. 7.1.1 Cables between BMS and Inverter • Positive power cable (2000 mm): There are two ends. One end connects to the "BAT+" of the BMS, and the other, which shall be made a terminal, connects to the "BAT+"...
  • Page 66 Wiring CAUTION! • Don't violently remove the power cables when they are locked. Otherwise, the connectors will be damaged. Lock button • Press and hold the lock button Figure 7-1-4 Connector on to unplug the power cable. power cable 7.1.2 Cables between BMS and Series Box •...
  • Page 67 Wiring • Grounding cable (2200 mm): There are two terminals at both ends. One connects the grounding port of the BMS, and the other connects to the grounding port of the series box. Figure 7-1-9 Grounding cable CAUTION! • Don't violently remove the power cables when they are locked.
  • Page 68 Wiring NOTICE! • The end connecting to the inverter should be made a connector. PE Connection DANGER! • Make sure that the PE cable is securely connected. • Failure to follow these instructions can result in death or serious injury. NOTICE! •...
  • Page 69 Wiring Step 2: Cut the heat-shrink tubing to about 28 to 30 mm length, carefully slide it onto the end of the cable, and then carefully slip the wires all the way into the ring terminal (Part K or Part E4). Length=28-30 mm Heat-shrink tubing Figure 7-2-2...
  • Page 70 Wiring Step 4: Unscrew the M5 screw, connect the assembled grounding cable to the grounding port of the battery pack, and then tighten M5 screw. (Torque for M5: 2.5-2.8 N·m). 2.5-2.8 N·m Figure 7-2-4 Tightening M5 screw Communication Connection To ensure normal operation between the battery pack and inverter, the end of the communication cable connecting to the inverter is required to make a RJ45 connector.
  • Page 71 Wiring Regarding the steps for making RJ45 connector to the communication cable (Part J), please do as follows: Step 1: Rotate anti-clockwise to unscrew the waterproof cap, and strip the cable jacket about 15 mm down from the end. Figure 7-3-2 Stripping cable jacket Step 2: Thread the cable through the waterproof cap, and carefully insert...
  • Page 72 Wiring NOTICE! • The communication cable shall have a shield layer. • The RJ45 and waterproof cap are delivered with the "Accessery Kit for Inverter". Regarding the detailed installation procedure, please refer to User Manual the inverter's The wire sequence of one terminal connecting to the series box is the same as the wire sequence of the other terminal connecting to the battery pack.
  • Page 73 Wiring Step 1: Take out the cable guard cover (Part G). Screw hole Screw hole Cable guard cover Rubber seal cable entry Figure 7-4-1 Details of cable guard cover Step 2: Thread the cables through the rubber seal cable entry. Figure 7-4-2 Threading cables Step 3:...
  • Page 74 Wiring Step 5: Correctly plug the communication cable (Part J) into the "BMS" port on the BMS and " BMS" port on the inverter, and tighten the cable by using rotation wrench (Part L). BAT+ COM B HEAT Communication cable (BMS port) Rear side of BMS Figure 7-4-4 Plugging communication cable...
  • Page 75 Wiring Step 6: Insert the cover into holes on the BMS. The cable entry is left to thread cables connecting to the series box The cable entry is left to thread cables connecting to the inverter Rear View Figure 7-4-6 Inserting cable guard cover Step 7: Correctly insert and tighten M4*10 Phillips screw (Part C) to secure...
  • Page 76 Wiring Step 8: Connect the cables to the inverter. Inverter Figure 7-4-8 Pulling cable NOTICE! • The BMS cover must be installed. See "7.5 Installation of BMS Cover and/ or Series Box Cover".
  • Page 77 Wiring 7.4.2 Wiring Steps for Two Towers NOTICE! • Before wiring, one end of the following cables connecting to the inverter, positive and negative power cables, and communication cable, should be made with a connector. • If the number of battery packs is ≥ 7, the wiring can be conducted first before installing the BMS.
  • Page 78 Wiring Step 2: Rotate anti-clockwise to remove the waterproof cap, as well as the short-circuit plug. BAT+ COM B HEAT Waterproof cap Short-circuit plug Rear side of BMS Figure 7-4-11 Removing waterproof cap and short-circuit plug NOTICE! • Don't violently remove the short-circuit plug. •...
  • Page 79 Wiring Step 5: Connect grounding cable to the inverter, see "7.2 PE Connection". Step 6: Plug the positive power cable (Part H) to connect: "BAT+" port of the BMS and the "BAT+" port of the inverter; Plug the negative power cable (Part I) to connect: "BAT-" port of the BMS and the "BAT-"...
  • Page 80 Wiring Step 7: Turn the rotating ring to keep the arrow on it and the arrow on the connector body in a straight line, then align to the port's groove to plug the heater cable (Part K2) to connect the "HEAT" port of the BMS and the "HEAT"...
  • Page 81 Wiring Step 8: Connect grounding cable (Part L2) to the series box; Plug the positive power cable (Part H2) to connect: "A" port of the BMS and the "A" port of the series box; Plug the negative power cable (Part I2) to connect: "B" port of the BMS and the "B"...
  • Page 82 Wiring After finishing wiring, the wiring diagram is shown as below: Rear side of BMS BAT+ COM B HEAT Power cable (B port) Power cable (A port) Inverter Heater cable (HEAT port) Communication cable (COM B port) Grounding cable Power cable (BAT-) Power cable (BAT+) COM B HEAT...
  • Page 83 Wiring Step 10: Correctly insert and tighten the M4*10 Phillips screw (Part C) to secure such cover. (M4: 2 pieces) (Torque for M4: 0.9-1.1 N·m) Cable guard cover 0.9-1.1 N·m Plan view Figure 7-4-22 Tightening M4 screw Step 11: Take out the cable guard cover (Part G2) . Firstly, pull cables through the rubber seal cable entry on the cover, see "Figure 7-4-17 Wiring diagram".
  • Page 84 Wiring Installation of BMS Cover and/or Series Box Cover After finishing wiring, please follow the steps below to install covers. Step 1: Place the BMS cover on the BMS. Pack 8 Pack 7 Pack 6 Pack 5 Pack 4 Pack 3 Pack 2 Pack 1 Figure 7-5-1...
  • Page 85 Wiring Step 2: Correctly insert and tighten the M5*14 Phillips cheese head screw (Part F) to secure the base and battery pack. (M5: 4 pieces) (Torque for M5: 1.3-1.5 N·m) Pack 8 Pack 7 Pack 6 Pack 5 Pack 4 Pack 3 Pack 2 Pack 1...
  • Page 86 System Commissioning DANGER! • Wear PPE and use insulated tools to avoid electric shocks or short circuits. Checking before Power-on • Check the device installed correctly and securely; • Make sure that the breaker is at "OFF" position; • All cables are connected correctly and securely; •...
  • Page 87 System Commissioning Step 2: Flip up the breaker, and hold and press the button for 1.5 seconds. In the meantime, the status light will flash yellow, and the SOC light will come on solid green. POWER Right side of BMS Figure 8-2-2 Flipping up the breaker and pressing the button NOTICE!
  • Page 88 Capacity Expansion and Parallel Connection WARNING! • The following content in the chapter only applies to the SolaX inverter. Capacity Expansion DANGER! • Wear PPE and use insulated tools to avoid electric shocks or short circuits when increasing number of battery packs.
  • Page 89 Capacity Expansion and Parallel Connection POWER Right side of BMS Figure 9-1-1 Opening cover POWER Right side of BMS Figure 9-1-2 Pressing the button and flipping down the breaker...
  • Page 90 Capacity Expansion and Parallel Connection Step 3: Unscrew the M5*14 Phillips cheese head screw to remove the BMS cover. (M5: 4 pieces) Figure 9-1-3 Removing BMS cover Step 4: Unscrew the M4*10 Phillips screw to remove the cable guard cover. (M4: 2 pieces) Figure 9-1-4 Removing cable guard cover...
  • Page 91 Capacity Expansion and Parallel Connection Step 5: Press and hold the lock button to unplug power cables BAT+ COM B HEAT Figure 9-1-5 Unplugging power cable CAUTION! • Don't violently remove the power cables when they are locked. Otherwise, the connectors will be damaged.
  • Page 92 Capacity Expansion and Parallel Connection Step 7: Unscrew the M5 screw to disassemble the grounding cable. BAT+ COM B HEAT Figure 9-1-9 Disassembling grounding cable Step 8: Unscrew the M5*14 Phillips cheese head screw to remove the BMS. (M5: 4 pieces) Figure 9-1-10 Removing BMS...
  • Page 93 Capacity Expansion and Parallel Connection Step 9: Unscrew self-tapping screw and M4*10 Phillips screw to remove the assembled bracket. (Self-tapping screw: 2 pieces; M4: 2 pieces) Figure 9-1-11 Removing assembled bracket Step 10: If the user want to increase a battery pack, place a battery pack, and correctly insert and tighten the M5*14 Phillips cheese head screw (Part A1) to secure the battery packs.
  • Page 94 Capacity Expansion and Parallel Connection Step 11: Attach and secure the assembled bracket, place the BMS, cable guard cover and BMS cover, and correctly connect cables. For the detailed steps, please refer to Steps 8 to 12 of "6.1 Installation Procedure for One Tower", Steps 1 to 6 of "7.4.1 Wiring Steps for One...
  • Page 95 10 Troubleshooting and Maintenance 10.1 System Power-off Please follow the steps below to shut down the system. Step 1: Please check that the inverter has been shut down. Step 2: Open the breaker cover. POWER Right side of BMS Figure 10-1-1 Opening cove...
  • Page 96 Troubleshooting and Maintenance Step 3: Hold and press the button for 2 seconds. In the meantime, the status light will come on solid yellow, and the SOC light will come on solid green. And then flip down the breaker. POWER Right side of BMS Figure 10-1-2 Pressing the button and flipping down the breaker...
  • Page 97 Troubleshooting and Maintenance 10.2 Maintenance Regular maintenance is required for the device. The table below lists the operational maintenance for expressing the optimum device performance. More frequent maintenance service is needed in the worse work environment. Please make records of the maintenance. WARNING! •...
  • Page 98 Check for the warnings or error messages through the inverter; or • Contact the company's after-sales personnel to solve it. For further assistance, contact SolaX Customer Service. Please provide the model and SN of the equipment, and be prepared to describe the system installation details.
  • Page 99 Troubleshooting and Maintenance Fault Description Diagnosis & Solution The temperature of battery pack is too low: • It is suggested to shut down the Low temperature of battery Low temperature equipment, and then restart it after it pack returns to normal temperature; •...
  • Page 100 11 Decommissioning 11.1 Disassembly of Cables WARNING! • Only the qualified personnel can perform disassembly of cables. • To avoid electric shocks, use insulated tools and wear individual protective tools when disassembly of cables. NOTICE! • Take one tower, for instance. Step 1: Please check that the inverter has been shut down.
  • Page 101 Decommissioning POWER Right side of BMS Figure 11-1-2 Pressing the button and flipping down the breaker Step 3: Press and hold the lock button to unplug power cables BAT+ COM B HEAT Figure 11-1-3 Unplugging power cable CAUTION! • Don't violently remove the power cables when they are locked.
  • Page 102 Decommissioning Step 4: Place the rotation wrench onto the communication cable, and rotate anti-clockwise to unplug it. Rotation wrench BAT+ COM B HEAT Figure 11-1-5 Unplugging communication cable Step 5: Unscrew the screws to disassemble the grounding cable. BAT+ COM B HEAT Figure 11-1-6 Disassembling grounding cable...
  • Page 103 Decommissioning 11.2 Packing • Load the BMS and battery packs into the original packing material if possible. • If the original packing material is not available, you can also use the packing material which meets the following requirements: » Suitable for the weight of product; »...
  • Page 104 12 Technical Data Configuration List Nominal Energy Operating Voltage Model Battery pack (kWh) (Vdc) T-HS10.2 TBMS-S51-8 × 1 TB-HS51 × 2 10.2 85-116 T-HS15.3 TBMS-S51-8 × 1 TB-HS51 × 3 15.3 128-174 T-HS20.4 TBMS-S51-8 × 1 TB-HS51 × 4 20.4 170-232 T-HS25.6 TBMS-S51-8 ×...
  • Page 105 Technical Data Module T-HS40.9 T-HS46.0 T-HS51.2 T-HS56.3 T-HS61.4 T-HS66.5 Item Nominal Voltage (V) 409.6 460.8 512.0 563.2 614.4 665.6 Operating Voltage Range (V) 340-463 382-520 424-578 467-636 509-694 552-750 Nominal Capacity (Ah) ¹ Nominal Energy (kWh) ¹ 40.9 46.0 51.2 56.3 61.4 66.5...
  • Page 106 SolaX Power Network Technology (Zhejiang) Co., Ltd. Add.: No. 278, Shizhu Road, Chengnan Sub-district, Tonglu County, Hangzhou, Zhejiang, China E-mail: info@solaxpower.com Copyright © SolaX Power Network Technology (Zhejiang) Co., Ltd. All rights reserved. 320101115700...