AGI WESTEEL 100 Series Operator's Manual
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AGI WESTEEL 100 Series Operator's Manual

Farm u-trough bin unload system
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EasyFlow2 (100 Series)
Farm U-Trough Bin Unload System
Operator's Manual
This manual applies to:
EasyFlow2:
Bin Diameters: 21', 24', 27', 30',
U-Trough &
33', 36', 39', 42', 45', 48', 51', 54',
High Output
60'
U-Trough
Unload
Original Instructions
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: BU-0101741 R5
Revised: February 2020

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  • Page 1 EasyFlow2 (100 Series) Farm U-Trough Bin Unload System Operator’s Manual This manual applies to: EasyFlow2: Bin Diameters: 21’, 24’, 27’, 30’, U-Trough & 33’, 36’, 39’, 42’, 45’, 48’, 51’, 54’, High Output 60’ U-Trough Unload Original Instructions Read this manual before using product. Failure to Part Number: BU-0101741 R5 follow instructions and safety precautions can Revised: February 2020...
  • Page 2 We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. This product has been designed and constructed according to general engineering standards, other local regulations may apply and must be followed by the operator. Use the sign-off sheet below to record initial and periodic reviews of this manual with all such personnel.

  • Page 3: Table Of Contents

    EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM CONTENTS 1. Introduction ............................5 1.1 Serial Number Location......................5 1.2 Intended Use ..........................6 1.2.1 Misuse ........................6 2. Safety............................... 7 2.1 Safety Alert Symbol and Signal Words..................7 2.2 General Product Safety ......................7 2.3 Rotating Flighting Safety ......................
  • Page 4 EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 5.5 Clean and Wash the Equipment ..................... 32 5.6 Check the Gearbox Oil......................33 5.7 Change the Gearbox Oil ......................34 5.8 Tension the Drive Belts ......................34 5.9 Align the Drive Belts........................ 35 5.10 Replace the Drive Belts ......................

  • Page 5: Introduction

    1. INTRODUCTION EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 1 1 . . I I n n t t r r o o d d u u c c t t i i o o n n Thank you for purchasing a Westeel Farm U-Trough Bin Unload System. This equipment will allow safe and efficient operation when you read and follow all of the instructions contained in this manual.

  • Page 6: Intended Use

    1. INTRODUCTION EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 1.2. Intended Use The bin unload is designed solely for use in the intended agricultural use as listed below. Use in any other way is considered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation and maintenance as specified by the manufacturer, also constitute essential elements of the intended use.

  • Page 7: Safety

    2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 2 2 . . S S a a f f e e t t y y 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 8: Rotating Flighting Safety

    2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 2.3. Rotating Flighting Safety • KEEP AWAY from rotating flighting. • DO NOT remove or modify flighting guards, doors, or covers. Keep in good working order. Have replaced if damaged. •...

  • Page 9: Bin Entry Safety

    2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 2.8. Bin Entry Safety The information in this section applies to entry through any access point. Always try to work and solve problems without entering a bin. If you must enter the bin, follow the safety information below to safely enter through the roof, door or any access point: •...

  • Page 10: Bin Entrapment

    2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 2.10. Bin Entrapment It takes more than 1000 lb (4.5kN) of force to remove someone buried below the surface. The following sections cover common ways a person gets submerged or trapped: 2.10.1 Flowing Grain This procedure may also apply to fertilizer where the bin is intended for fertilizer storage.

  • Page 11: Collapse Of Bridged Grain

    2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 2.10.2 Collapse of Bridged Grain This procedure may also apply to fertilizer where the bin is intended for fertilizer storage. • Grain can “bridge” across a bin, creating an empty air space below. A person can easily break through this bridge and become trapped, risking suffocation.

  • Page 12: Combustible Dust

    2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Figure 4. Suffocation Hazards from a Vertical Grain Wall 2.11. Combustible Dust The bin unload has been designed for safe use in areas where hazards due to combustible dust may potentially occur.

  • Page 13: Drives And Lockout Safety

    2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM • Do not use anything around or inside the equipment that may produce a flame, such as a match, a lighter, or anything that may produce a shower of sparks, such as a grinder or power saw, unless the air is free of dust and all dust deposits have been removed from the work area, or the work area is wet such that dust cannot be dispersed in the air and smoldering processes from sparks cannot develop.

  • Page 14: Hydraulic Power Safety

    2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 2.12.2 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.

  • Page 15: Safety Equipment

    2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Steel-Toe Boots • Wear steel-toe boots to protect feet from falling debris. Coveralls • Wear coveralls to protect skin. Hard Hat • Wear a hard hat to help protect your head. Hearing Protection •...

  • Page 16: Safety Decals

    2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Absorbent Materials • Keep granular absorbent materials on hand to clean up any chemical spills. Aluminum Shovel and Broom • Keep an aluminum shovel and broom for cleanup of spilled materials. 2.15.
  • Page 17 2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Figure 5. Safety Decal Locations BU-0100472 200092 BU-0000002 BU-0100470 20803 BU-0101800 BU-0100476 BU-0020807 20813 20804 Note Decal locations same on incline discharge. BU-0101741 R5...
  • Page 18 2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Figure 6. Hydraulic Powerhead Decal Locations 20806 BU-0020807 20813 BU-0101741 R5...
  • Page 19 2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Table 1. Safety Decals Part Number Description BU-0100470 DANGER ROTATING FLIGHTING HAZARD To prevent serious injury or death: • KEEP OUT of bin while sweep is operating. • KEEP AWAY from rotating auger flighting. •...
  • Page 20 2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Table 1 Safety Decals (continued) Part Number Description 20804 WARNING ENTANGLEMENT HAZARD To prevent serious injury or death: • Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets. •...
  • Page 21 2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Table 1 Safety Decals (continued) Part Number Description BU-0020807 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. •...
  • Page 22 2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Table 1 Safety Decals (continued) Part Number Description BU-0101800 OPERATING PROCEDURE Center Hopper BinSweep Intermediate Hoppers BU-0100472 OPERATING PROCEDURE Center Intermediate Hopper Hoppers Open Open Bin Sweep Pull handle to engage and operate. 200092 DISENGAGE ENGAGE...

  • Page 23: Features

    3. FEATURES EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 3 3 . . F F e e a a t t u u r r e e s s This section covers the main features of the bin unload. Figure 7.

  • Page 24: Operation

    4. OPERATION EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 4 4 . . O O p p e e r r a a t t i i o o n n Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below.

  • Page 25: Before Filling The Bin With Grain

    4. OPERATION EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 4.3. Before Filling the Bin with Grain Following this list will prevent problems that may otherwise occur during the unloading process. 1. Check for damage or unusual wear, especially on flighting and bearings. 2.

  • Page 26: Operating Controls

    4. OPERATION EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 4.4. Operating Controls Figure 9. Bin Unload System Controls High Output U-Trough U-Trough Table 3. Bin Unload System Controls Item Description Operation Gate Control Handle Place on Center Sump Control or Intermediate Sumps Control Center Sump Control Turn clockwise to open center sump or counter-clockwise to close center sump.

  • Page 27: Operation Of The Bin Unload System

    4. OPERATION EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 4.5. Operation of the Bin Unload System Perform the following sections, in order, to fully unload the grain bin. Unload Grain From the Center Sump 1. Disengage the bin sweep gearbox (push gearbox shift handle towards bin wall to disengage bin sweep). 2.

  • Page 28: Emergency Shutdown

    4. OPERATION EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Failure to park the bin sweep in the “start/park position” could result in damage to the bin sweep, underfloor auger, and/or aeration floor. 4.6. Emergency Shutdown In an emergency situation: 1.

  • Page 29: Cleanup

    4. OPERATION EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 4.9. Cleanup 1. Clean out any remaining grain with a grain vac, shovels, and/or brooms. 2. Clean up (remove) all settled dust deposits. Buildup of dust inside the grain bin and around the bin sweep and underfloor auger could lead to a dust explosion if not removed regularly.

  • Page 30: Extended Shutdown / End Of Season

    4. OPERATION EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Figure 10. Relocating the Electric Drive 4.11. Extended Shutdown / End of Season After the season’s use, the bin unload should be thoroughly inspected. Repair or replace any worn or damaged components and complete maintenance as described in Section 5.

  • Page 31: Maintenance

    5. MAINTENANCE EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 5 5 . . M M a a i i n n t t e e n n a a n n c c e e Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below.

  • Page 32: Visually Inspect The Equipment

    5. MAINTENANCE EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 5.3. Visually Inspect the Equipment Lock out power before inspecting. Check the following during a visual inspection: 1. Ensure all guards are in place and in good working order. 2.

  • Page 33: Check The Gearbox Oil

    5. MAINTENANCE EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 5.6. Check the Gearbox Oil a. U-Trough Only: Disconnect the sweep from the upper gearbox. Remove the four 1/2" locknuts and washers and lift up gearbox assembly from the center sump. Figure 11.

  • Page 34: Change The Gearbox Oil

    5. MAINTENANCE EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 5.7. Change the Gearbox Oil Use SAE approved 90W or equivalent gear oil. 1. Remove gearbox from the bin unload. 2. Place a pan under the drain plug. 3. Use a wrench and remove the drain plug. 4.

  • Page 35: Align The Drive Belts

    5. MAINTENANCE EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Figure 14. Belt Tension Adjustment Points 4. Reattach and secure guard. Start system to ensure proper operation. 5.9. Align the Drive Belts When equipped: 1. Lay a straight edge across the pulley faces to check the alignment. 2.

  • Page 36: Replace The Sweep Drive Wheel

    5. MAINTENANCE EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 5.11. Replace the Sweep Drive Wheel 1. Remove bolts (2) and lift the shield (1) out to free up the drive wheel. 2. Remove the bolt (3) and flat washer (4) and pull the old drive wheel out. Note If the drive wheel does not come out due to bin wall interference, remove the bolt (5) and lockwasher (6) and turn and push the flighting inward to move the drive wheel away from the wall...

  • Page 37: Adjust The Bin Sweep Engage Handle

    5. MAINTENANCE EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Figure 16. Adjusting the Bin Sweep Backboard Figure 17. Adjusting the Bin Sweep Backboard 5.13. Adjust the Bin Sweep Engage Handle The bin sweep engage handle should not require adjustment, however can be adjusted if bin sweep is not engaging or comes out of gear.

  • Page 38: Removing The Underfloor Auger Flighting

    5. MAINTENANCE EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Figure 18. Adjusting the Bin Sweep Engage Handle (U-Trough Models) Figure 19. Adjusting the Bin Sweep Engage Handle (High Output U-Trough Models) 5.14. Removing the Underfloor Auger Flighting In certain circumstances (such as general maintenance or troubleshooting), it is possible to remove the underfloor auger flighting when the bin unload is equipped with a horizontal discharge, without removing the electric motor.
  • Page 39 5. MAINTENANCE EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Figure 20. Remove the Pulley Components 6. Grasp the bearing mount and pull the flighting out of the underfloor auger (see Figure 21). Ensure the end does not slam on the ground, because that could damage the flighting, which could negatively affect the performance of the bin unload.
  • Page 40 5. MAINTENANCE EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM To Reinstall the Flighting: 1. Push the flighting all the way back into the underfloor auger, ensuring that the opposite end of the flighting is securely fitted onto the flighting coupler connected to the lower gearbox shaft in the center sump (see Figure 22).

  • Page 41: Troubleshooting

    6. TROUBLESHOOTING EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 6 6 . . T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g Shut down and lock out all power sources before diagnosing any of the causes or attempting any of the solutions below.
  • Page 42 6. TROUBLESHOOTING EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Problem Cause Solution Sweep drive wheel doesn’t Key or pin sheared or missing in Replace damaged part. function when sweep is drive wheel housing. activated. Chain isn’t adjusted correctly Adjust chain correctly.
  • Page 43 6. TROUBLESHOOTING EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Problem Cause Solution Sweep will not turn or is noisy. Check flights to ensure they’re Cut the flights back so that not catching. there is a 1/4” (6 mm) clearance from hanger.
  • Page 44 6. TROUBLESHOOTING EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Problem Cause Solution Sweep engaged and running, Sweep catching on Tek screws Ensure Tek screws are fully but not advancing. (backboard or gearbox). screwed down. Backboard catching on the floor. Ensure backboard clearance is 1/4”...

  • Page 45: Specifications

    7. SPECIFICATIONS EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 7 7 . . S S p p e e c c i i f f i i c c a a t t i i o o n n s s 7.1.
  • Page 46 7. SPECIFICATIONS EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Figure 24. High Output U-Trough Mechanical Specifications BU-0101741 R5...

  • Page 47: Gearbox Oil Specification

    7. SPECIFICATIONS EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 7.2. Gearbox Oil Specification If your machine model is equipped with a gearbox, use SAE approved 90W or equivalent gear oil. 7.3. Bin Unload System Sizes Figure 25. U-Trough Bin Unload System Models (Bin Diameters) 21’...
  • Page 48 7. SPECIFICATIONS EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM Figure 26. High Output U-Trough Bin Unload System Models (Bin Diameters) 24’ 27’ 30’ 33’ 36’ 39’ 42’ 45’ 48’ 51’ 54’ 60’ BU-0101741 R5...

  • Page 49: Power Requirements

    7. SPECIFICATIONS EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM 7.4. Power Requirements Table 5. Electric Motor Requirements Bin Unload Model System Horsepower (hp) Requirements with Sweep (Bin Diameter) U-Trough High Output U- High Output U- Trough Trough (7" Sweep Flighting) (7"...

  • Page 50: Bin Unload Limited Warranty

    Warranty Period. Labor costs associated with the repair of the warrantied equipment are not covered by AGI. Any defects must be reported to AGI before the expiry of the Warranty Period and defective parts identified during the Warranty Period must be returned to the factory, or an authorized AGI dealer or distributor, with transportation charges prepaid.
  • Page 51 8. BIN UNLOAD LIMITED EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM WARRANTY BU-0101741 R5...
  • Page 52 450 Desautels Street P.O. Box 792 Winnipeg, Manitoba, R3C 2N5 Canada Phone: 1-888-937-8335 Website: www.westeel.com Email: customerservice.winnipeg@westeel.com ©Ag Growth International Inc. 2020 Printed in Canada If you have any comments or questions on this manual, or find an error, email us at comments@aggrowth.com. Please include the part number listed on the cover page in your message.

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