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Hikmicro PD110 User Manual
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Hikmicro PD110 User Manual

Hikmicro PD110 User Manual

Pyrometer
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Pyrometer
User Manual
© Hangzhou Microimage Software Co., Ltd. All rights reserved.

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Summary of Contents for Hikmicro PD110

  • Page 1 Pyrometer User Manual © Hangzhou Microimage Software Co., Ltd. All rights reserved.
  • Page 2 Pyrometer  User Manual Symbols The symbols that may be found in this document are defined as follows. Symbol Description Indicates a hazardous situation which, if not avoided, will or Danger could result in serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in equipment damage, data loss, performance Caution degradation, or unexpected results.
  • Page 3 Pyrometer  User Manual  Make sure the plug is properly connected to the power socket.  If the device is powered by terminals connected to the power cord, ensure correct voltage and wiring of the terminals for connection to mains supply. ...
  • Page 4 Pyrometer  User Manual Contents Overview ..........................1 Description ........................1 Dimensions ......................... 1 Basics .......................... 2 Infrared Radiation and Emissivity ..............2 1-Color and 2-Color Mode ................. 2 Targets Smaller Than Field of View ..............3 Appearance ......................... 4 Component ........................
  • Page 5 Pyrometer  User Manual Operation ......................22 Menu Structure ......................23 Set Thermometry Parameters ................. 23 Set Thermometry Mode .................. 23 Set Emissivity (1-Color) ................... 24 Set Slope (2-Color)................... 25 Set Unit ......................26 Set Time Function ..................... 26 Set Output Time ....................26 Set Averaging ....................
  • Page 6 Pyrometer  User Manual Serial Connection...................... 41 Connect Cable ....................41 Set RS-485 Parameters ................... 42 Add Device ....................... 42 Live View ......................43 Set Thermometry Parameters ................ 43 More Frequently Used Features ................44 Video and Picture .................... 44 Searching History Temperature ..............
  • Page 7 Pyrometer  User Manual Overview Description The 2-color pyrometer (hereinafter referred to as pyrometer or device) is an intelligent 2-color temperature measuring instrument, which can measure the target of medium and high temperature with high accuracy. The device is often used in various kinds of industrial sites with high demand for temperature control.
  • Page 8 Pyrometer  User Manual Dimensions (Unit: mm [inch]) Basics Infrared Radiation and Emissivity The surface of an object emits infrared radiation, the intensity of which varies with the temperature of the object. At the same time, according to the material and surface properties, the emitted radiation is roughly in the wavelength range of 1 to 20 μm.
  • Page 9 Pyrometer  User Manual measurement setting-up and the target is correctly arranged, and other environmental factors like background radiation. With proper installation and accessories to prevent the interference from the lens, the influence of external factors to the accuracy could be reduced. The 2-color mode determines the temperature by the energy ratio of two wavelength bands.
  • Page 10 Pyrometer  User Manual Appearance Component The pyrometer appearance is shown in the figure below. M72×1.5 Thread Objective Button×4 Eyepiece Screen Aviation Plug Pyrometer Exterior Components Cable The pyrometer comes with 1 standard cable from the factory, one end of which connects to the device’s aviation plug, while the other end can be customized for power connection, temperature and alarm signal transmission, etc.
  • Page 11 Pyrometer  User Manual Network Plug Connects to a switch or router for power and network supply. PoE powered, DC24 V. Terminal Description of the Terminal Wiring Sequence Wire Number Specification Power Analog Analog 4~20 RS-485+ RS-485- ground output 24 V. ground Function Power input...
  • Page 12 Pyrometer  User Manual Installation Positioning Environment Before determining the installation location of the device, it is necessary to clarify the ambient temperature, air quality, and electromagnetic interference at the site. Note For detailed technical data, please refer to the technical specifications of the product. Ambient Temperature Under no circumstances should the ambient temperature exceed the maximum allowable operating temperature of the device.
  • Page 13 Pyrometer  User Manual Distance to Object The distance to the object is equal to the linear distance from the device lens to the surface of the target being measured. The actual distance may vary depending on device models. At the same time, due to the different principles of the 1-color and 2-color mode, the requirements for the state of the target, as well as the distance to the object, are all different between two modes.
  • Page 14 Pyrometer  User Manual ensure that the target can fully cover the field of view, generally 20% greater than the field of view.  Turn on the laser aiming light and observe the size of the spot and the target. The spot coverage can be considered an area of precise temperature measurement at the current distance.
  • Page 15 Pyrometer  User Manual Best Good Acceptable Viewing Angles Electrical Connection Connect the electrical connections according to the required functions. Use shielded cables for the connections, and configure a voltage converter for devices powered by AC. When the device is used in environments with severe power interference, such as medium frequency furnaces, high frequency furnaces, and induction heating, avoid mixing the device's power supply with the power supply for driving.
  • Page 16 Pyrometer  User Manual Aiming and Focusing Out-of-focus or misaligned targeting can affect the accuracy of temperature measurements. Before operation, make sure to aim the device at the target area and adjust the focus for clarity. Note  Operation needs to be carried out at the actual installation site to ensure that the focus state and parameter settings are consistent with actual situations.
  • Page 17 Pyrometer  User Manual Focusing The device supports two ways of focusing: focusing via object distance and semi- auto focusing. Once the target is targeted in visible sighting, refer to 4.7 Set Focus to focus until the image details are clear. Mechanical Accessories The device has an M72 ×...
  • Page 18 Pyrometer  User Manual Fixed Bracket The fixed bracket enables the device to be mounted in a fixed location. For a correct horizontal device orientation, a swivel range within 60° is available. Lock the fixed bracket to the M72 × 1.5 threaded connection on the front of the pyrometer using the mounting nut.
  • Page 19 Pyrometer  User Manual Adjustable Bracket 1/4UNC-20 Screw×2 Fixed Bracket Adjustable Bracket Lock the adjustable bracket and fixed bracket using two 1/4UNC-20 screws. Lock the fixed bracket to the M72 × 1.5 threaded connection on the front of the pyrometer using the mounting nut. The adjustable bracket has one 6.5 mm diameter hole and two 6.5 mm wide waist holes at the bottom, which can be mounted with the optional bracket.
  • Page 20 Pyrometer  User Manual Air Purge The air purge is used to remove dust, moisture, water vapor and suspended particles from the pyrometer lens and can be installed with the fixed-bracket. Lock the purge onto the M72 × 1.5 threaded connection on the front of the pyrometer.
  • Page 21 Pyrometer  User Manual Caution  When measuring temperature in 1-color mode, the purge must always be supplied with clean and dry compressed air or nitrogen to avoid contaminating the lens area.  Do not purge with cold air at temperatures below 10 °C, and the purge input should follow the correct pressure flow.
  • Page 22 Pyrometer  User Manual Dimension of Water/Air Cooled Housing (Unit: mm [inch]) Connect the purge and water/air cooled device via the purge connection, water/air inlet, and water/air outlet. Self-selected connecting hoses, air compressors, and water pumps are available. For situations with higher safety requirements or where water cooling is not suitable, compressed air cooling or vortex coolers can be used for cooling.
  • Page 23 Pyrometer  User Manual Connect via Network Cable Connect the pyrometer and the computer to the same network.  Choice 1: Connect the device and computer to the switch with a network cable.  Choice 2: Connect the device to the router or switch first with a network cable, and connect the computer to the same router or switch via Wi-Fi.
  • Page 24 Pyrometer  User Manual Note Please enter the device IP address in your browser first. If you have normal access to the device, you can skip the following steps. Open your computer's Control Panel and go to Network and Internet -> Network and Sharing Center.
  • Page 25 Pyrometer  User Manual Device Operation Once the device is installed and wired, you can configure thermometry parameters at the device end. This chapter describes how to configure the parameters on the device. Control Interface When the device is powered on, the screen shows the live view as the following figure.
  • Page 26 Pyrometer  User Manual As Figure 4-1 Control Interface shows, the visible light live view interface is displayed after the device is first started. Visible Light Live View Interface Description System time (factory calibrated). Temperature measurement mode, 1-color or 2-color. Emissivity (shown in1-color) or slope (shown in 2-color).
  • Page 27 Pyrometer  User Manual 2024-04-01 15:57:23 192.168.1.64 Camera 01 1500.0°C 47.3°C 1000~3200°C 2-Color 1.000 T000＝20ms Temperature Display Screen Temperature Display Screen Icons Description System time (factory calibrated). The device IP address, shown as the default address in the figure. Channel name, which can be modified by web configuration. Temperature value and unit of measured area.
  • Page 28 Pyrometer  User Manual Special Value of the Time Function Fixed Peak Output Fixed value Averaging Temperature hold off time value, the filter on output Peak time unit hold Averaging Temperature Valley filter off hold Oxide scale filter on. * Shown only when oxide scale filter is on. Operation Configure the device menu by pressing the buttons.
  • Page 29 Pyrometer  User Manual Menu Structure The device main menu is structured as shown below, and you can press confirm the selection. Set Thermometry Parameters Set temperature mode and configure the parameter before measurement. Enter temperature settings menu: At the live view interface, short press to enter the main menu.
  • Page 30 Pyrometer  User Manual 1-Color/2-Color Mode Scenarios 1-Color Mode 2-Color Mode The working environment has water  vapor and dust, and the optical lens is The background temperature is  partially blocked, causing energy higher than the target temperature. degradation. Optical channel has little dust and ...
  • Page 31 Pyrometer  User Manual the emissivity until to the same temperature, which is the correct emissivity for the object. Set Slope (2-Color) The emissivity of all real objects changes with wavelength and temperature. The slope is the ratio of the emissivity in two separate wavelength bands. It is to compensate for the difference between the emissivity over two wavelength bands.
  • Page 32 Pyrometer  User Manual values. Adjust the slope until the temperature measured by the device is equal to the actual temperature of the target. Set Unit Set the displayed temperature unit, C for Celsius °C and F for Fahrenheit °F. Short press to select Unit.
  • Page 33 Pyrometer  User Manual temperature fluctuations, improve result stability and is suitable for most applications. In the Time Function menu, short press to select Averaging. Short press to go to the setup menu. Select Enable and short press to turn on the averaging function. Select Number, short press to set the value.
  • Page 34 Pyrometer  User Manual Set Peak/Valley Hold The output temperature value only selects the highest or lowest measured temperature. This function is suitable for measuring moving or partially obscured targets (e.g., a mill steel sheet partially covered with scales). In the Time Function menu, short press to select Peak/Valley Hold.
  • Page 35 Pyrometer  User Manual Short press to turn on the function. Short press to save and return. Note When Oxide Scale Filter is turned on, parameters associated with functions like Output Time, Averaging, Temperature Filter and Peak/Valley Hold cannot be configured, and these parameters stay with default values.
  • Page 36 Pyrometer  User Manual Set Analog Output The real-time temperature output is achieved through the analog output of the device, which supports 2 sets of outputs. Prerequisite: The analog output terminal is connected. Wiring instructions can be found in 2.2 Cable. In the live view interface, short press to enter the main menu.
  • Page 37 Pyrometer  User Manual Focus mode Description Distance: Enter 1. Select Focus Adjustment and short press to enter the object focus setup menu. distance 2. Short press to adjust the value, short press make to confirm and move to the next position to enter the value. device focus properly.
  • Page 38 Pyrometer  User Manual Network Description Parameters View or configure the device default IP address. Subnet mask View or configure the default subnet mask. Gateway View or configure the device gateway address. View the device MAC address. Short press to save and return. Set RS-485 The device supports RS-485 communication.
  • Page 39 Pyrometer  User Manual Short press to save and return. Set Laser You can turn on the laser and aim at the target through the laser light spot. In the live view interface, short press to enter the main menu. Short press to select Laser, and short press to enter the laser...
  • Page 40 Pyrometer  User Manual Set Advanced Settings You can set ancillary features, including attenuation filter, lens smudge alarm, and more. Enter the Advanced Settings menu: 1. In the live view interface, short press to enter the main menu. 2. Short press to select Advanced Settings, and short press to enter the Advanced Settings menu.
  • Page 41 Pyrometer  User Manual temperature of tungsten wire is usually > 1500 °C, and the filament diameter is < 2  Set the threshold to 95% when measuring targets whose diameter is between 2 to 10 mm. For example, when measuring fast moving wire in a steel plant, the target is always shaking.
  • Page 42 Pyrometer  User Manual To confirm the initialization, select OK, otherwise select Cancel. View Device Information You can view device model, serial number and detailed version information, IP address, and more. Enter the Device Information menu: In the live view interface, short press to enter the main menu.
  • Page 43 Download Address: Please visit our website (www.hikmicrotech.com) or contact our technical staff to obtain and install HIKMICRO Studio Client (hereinafter referred to as Client) to your computer. Caution To ensure complete function of the client, make sure to install client of V1.2.0 and above.
  • Page 44 Pyrometer  User Manual Connect Cable Connect the cable via network interface. Refer to 3.5.1 Connect via Network Cable to connect your device to your computer with a network cable, and set the computer and device IP addresses to the same network segment.
  • Page 45 Pyrometer  User Manual (Optional) In the list of online devices, click to modify device information such as name, IP address, port number, and so on. Add Device Devices can be added to clients in a variety of ways, including via IP/Domain and IP segment, and online devices searching.
  • Page 46 Pyrometer  User Manual Parameters Description Name Depending on the device model or location, you can customize the name. Address Device IP address, which can be obtained automatically. Start/End Set the IP segment. address Port The device port number, which is automatically obtained and allows manual modification.
  • Page 47 Pyrometer  User Manual Click to hide or display the temperature line chart. When viewing the real-time image, you can view the real-time temperature line chart for monitoring. Set Thermometry Parameters Devices that connect with the client via the network can be configured remotely by linking with browser.
  • Page 48 Pyrometer  User Manual Refer to 3.5.2 Connect via RS-485 Serial Port, and connect the device to the computer via RS-485 cable. Set RS-485 Parameters RS-485 can be used to access control signals, and you can configure parameters of the RS-485 serial port. Prerequisite: Please make sure that you have configured the RS-485 parameters at the device end.
  • Page 49 Pyrometer  User Manual Click +Add to open the device adding interface. Select Adding Mode as RS-485. Click the refresh icon in the upper right corner to display the list of devices that have been connected to the computer via serial port and that match the RS-485 parameters.
  • Page 50 Pyrometer  User Manual Set the thermometry parameters. Refer to 4 Device Operation. More Frequently Used Features Adding a device to the client via network/serial port allows you to remotely manage the device and perform more functions. Video and Picture During live view, you can record videos and capture pictures manually.
  • Page 51 Pyrometer  User Manual Parameters Description Save Data For The time for keeping the data. Once storage duration expires, the data will be deleted. Temperature Auto- The tempearture data is saved automatically according Save Interval to the storage interval. Click Save. On the home page, select Search History Temp.
  • Page 52 Pyrometer  User Manual Troubleshooting During operation or operation of the device, if special conditions occur, perform self- test troubleshooting in the following directions, if the problem is not resolved properly. Please contact our technical staff. Special cases Possible causes Resolution No image input The device is not properly Check that the power supply wiring...
  • Page 53 UD40466B...

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