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Kostal INVEOR Short Manual
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Kostal INVEOR Short Manual

Kostal INVEOR Short Manual

Drive controller
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INVEOR Drive Controller α

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Summary of Contents for Kostal INVEOR

  • Page 1 Short manual INVEOR Drive Controller α...
  • Page 2 This manual may not be reproduced, stored, transmitted or translated in any form or by means of any medium - in whole or in part - without prior written permission. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 3 3.2.2 Suitable installation location for the motor-integrated drive controller . 28 3.2.3 Basic connection versions ..............29 3.2.4 Short circuit and ground protection ..........31 3.2.5 Wiring instructions ................32 3.2.6 Preventing electromagnetic interferences .......... 34 Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 4 Adapter plates .................. 65 9.1.1 Motor adapter plates ................ 65 9.1.2 Motor adapter plates (specific) ............66 9.1.3 Wand adapter plates (standard) ............67 Foil keypad ..................68 Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 5 10.4.2 Homologation CL (Version en française) ..........77 Quickstart guide ..............79 11.1 Quickstart guide for asynchronous motors ........80 11.2 Quickstart guide for synchronous motors ......... 81 Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 6 1. General information Thank you for choosing an INVEOR α drive controller from KOSTAL Industrie Elektrik GmbH & Co KG! Our INVEOR α drive controller platform is designed to be universally usable with all common motor types. If you have any technical questions, please call our central service hotline: Tel.: +49 (0)2331 80 40-848...
  • Page 7 1.1.2 Storing the documentation Store this manual and all other applicable documents carefully so they are available when needed. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 8 CAUTION Indicates a hazard with a low level of risk, which, if not avoided, may result in minor or slight injury or property damage. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 9 Fig.: 1 Example of an information note Symbols within the information notes Important information Damage to property possible Fig.: 2 Symbols within the information notes Other notes INFORMATION Enlarged representation Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 10 RISK OF BURN Danger due to electrical shock and discharge. Wait two minutes (discharge time of the capacitors) after shut-down Additional earth connection Observe and read operating manual Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 11 Using drive controllers in equipment that is not fixed is considered as an exceptional environmental condition and is only permitted if allowed by the standards and guidelines applicable on site. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 12 Directive on Electromagnetic Compatibility (Directive 2004/108/EC of the  Council EN 61800-3:2004). Low Voltage Directive (Directive 2006/95/EC of the Council  EN 61800-5-1:2003). You can download the Declaration of Conformity from www.kostal-industrie-elektrik.com. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 13 KOSTAL Industrie Elektrik GmbH & Co KG. Keep the operating manual close to the drive controller so it is easily accessible to all users. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 14 Do not modify the drive controller. Only use spare parts and accessories sold or recommended by the manufacturer. During assembly, ensure a sufficient distance from neighbouring parts. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 15 Transport the drive controller properly in its original packaging. Always store the drive controller properly. Only allow qualified staff to undertake installation and assembly. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 16 Supply terminals X1: L  Motor connection terminals X411: T1, T2, U, V, W  Connecting terminals X6: Relay contacts  Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 17 According to DIN VDE 0160 and EN 50178, the FI protection switch must be universal current sensitive (RCD type B). Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 18 Risk of death due to revolving mechanical parts! Death or serious injury! De-energise drive controller and secure it against being switched back on. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 19 Certain parameter settings may result in the drive controller  restarting automatically after the supply voltage has failed. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 20 Measurement of insulation resistance on control part An insulation test on the control card's input terminals is not permitted. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 21 G e n e r a l in f o r m a t io n Measurement of insulation resistance on power part The power part of an INVEOR α is tested with 2.02 kV in the course of series testing.
  • Page 22 De-energise the drive controller, determine that it is voltage-free and secure it against being restarted. D anger due to electrical shock and discharge. Wait two minutes (discharge time of the capacitors) after shut-down Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 23 CO01 - Specific PW03 (0.55 kW); PW04 (0.75 kW) Performance printed circuit board: Equipment generation: 1 – current version LP01 – Standard LP07 – IT network Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 24 Poly bag containing 2 x M16 cable screw connections, (not part of the scope of delivery) 2 x M16 plugs and 1 x M16 transparent plugs Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 25 O v e r v ie w o f t h e d r iv e c o n t r o lle r 2.3 Description of INVEOR α drive controller The INVEOR α drive controller is a device for speed control in three-phase AC motors.
  • Page 26 Mains connections must be hardwired. CAUTION Risk of burns from hot surfaces! Serious burns to the skin from hot surfaces! Allow the drive controller's cooling elements to cool sufficiently. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 27 α (4 x T20 4 x 35) 1.2 Nm Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 28 Fig.: 7 Motor installation location/permitted alignments IMPORTANT INFORMATION Ensure that no condensate from the motor can enter the drive controller during and after installation. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 29 Risk of death due to electrical shock! Death or serious injury! De-energise the drive controller, determine that it is voltage-free and secure it against being restarted. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 30 Risk of death due to electrical shock! Death or serious injury! De-energise the drive controller, determine that it is voltage-free and secure it against being restarted. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 31 The contractor commissioning the device must ensure protection for the power line. 3.2.4 Short circuit and ground protection The drive controller contains an internal short circuit and ground protection. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 32 (core end sleeves with and without plastic collars) Length of stripped 9 to 10 mm insulation: For technical data for the power connections, see page 32 Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 33 TWIN-AEH with max. 1.25 mm² plastic sleeve Conductor cross-section AWG min. 30 max. 12 Length of stripped insulation: 10 mm Mounting temperature: -5 °C to +100 °C Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 34 The use of EMC cable screw connections is recommended. These are not part of the scope of delivery. Wiring suitable for EMC must be ensured. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 35 3. Remove the motor terminal block if necessary. 4. Remove the connection housing's retaining bolts and take the housing off. Be careful not to damage the seal. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 36 You can order individually modified adapter plates from KOSTAL for selected motors. 5. Modify the adapter plate (1) by producing the necessary holes for mounting on the motor. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 37 Article no.: 10118226 8. Screw the adapter plate on to the motor with the four retaining bolts (4) and four spring elements. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 38 If the bridge is not connected, the red status LED lights up and the motor does not start. IMPORTANT INFORMATION Only motor PTCs corresponding to DIN 44081/44082 may be connected! Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 39 2. Guide mains connection cable (3) through cable screw connection (1) into cooling elements (2). Fix mains connection cable (3) by tightening (M = 3 Nm) rear section of cable screw connection (1). Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 40 230 V connection Terminal no. Designation Assignment Mains phase Neutral wire Protective conductor 4. Plug mains plug (5) onto mains connection socket X1. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 41 = 3 Nm) rear section of cable screw connection (1). 3. Connect control lines (4) to control connection terminals X5 (5) and X6 (6) respectively. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 42 If a control line is not attached, a bridge must be connected between "24 V Out" and "En. HW". When the bridge is connected, the drive controller's output stage is always enabled. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 43 Designation Assignment Centre contact relay Normally open contact relay Normally closed contact For technical data for the power connections, see page 32 Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 44 2. Carefully attach cooling elements (3) on adapter plate (4). 3. Screw down cooling elements (3) to adapter plate (4) using four retaining bolts (5) (M = 1.2 Nm). Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 45 For the "wall mounting" version, the line length between the motor and INVEOR α may not exceed 5 m. Only use a shielded cable with the required cross- section. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 46 Ensure that the shielding contact is in order (large surface)! 3. Connect the prescribed PE connection in the motor connection box! 4. Close the motor connection box. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 47 5. Find a position that meets the required ambient conditions (see "Installation requirements" section). 6. Carefully place flat seals (6) on the rear of adapter plate (1). Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 48 Ensure that the seals are in full contact with the base. Continues on next page * Not part of the scope of delivery ** Not part of the scope of delivery Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 49 The power connections should be designed as described in section 3.3 ff. "Installation des motorintegrierten Antriebsreglers". 3.4.4 Control connections The control connections should be designed as described in section 3.3 ff. "Installation des motorintegrierten Antriebsreglers". Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 50 Use suitable fuses with appropriate current values between the mains and drive controller (see technical data). The drive controller must be grounded with the motor according to relevant regulations. Non-compliance may result in serious injury. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 51 The drive controller can be commissioned in the following ways: using the INVEORpc PC software  Fig.: 21 PC software – start screen using the INVEOR MMI handheld controller  Fig.: 22 MMI handheld controller Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 52 (part no. 10023950) or using the INVEOR handheld controller MMI with connection cable RJ9 at M12 plug (part no. 10004768). As an option, an INVEOR α adapter cable (jack plug on M12) must be used (article no.:10118219) Fig.: 23 INVEOR α adapter cable...
  • Page 53 5. Perform the application settings (ramps, inputs, outputs, target values etc.). 6. Optional: Define an access level (1 – MMI, 2 – user, 3 – manufacturer). Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 54 2. User: The basic parameters can be programmed into the drive controller using the PC software. 3. Manufacturer: An extended selection of parameters can be programmed into the drive controller using the PC software. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 55 If damaged parts or components need replacing, only ever replace with original parts. D anger due to electrical shock and discharge. Wait two minutes (discharge time of the capacitors) after shut-down. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 56 Identification of motor data Initialisation Firmware update Bus error operation Bus error ready for operation Tab. 2: LED flash codes LED off LED on LED flashing LED flashing quickly Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 57 OK Parameter distributor The internal distribution of Parameter set is incomplete parameters during initialisation failed Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 58 Protection of the IGBT module Short circuit in the motor or against overcurrent has been motor feed line / controller triggered settings Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 59 The internal I t motor protection Permanent overload (can be parameterised) has been triggered Ground leak Ground leak during a motor Insulation fault phase Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 60 In exceptional cases, the error may be displayed erroneously when idling (very low motor current) synchronous motors. Set parameter 33.016 accordingly when the phases or motor connections are connected correctly. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 61 De-energise the drive controller, determine that it is voltage-free and secure it against being restarted. D anger due to electrical shock and discharge. Wait two minutes (discharge time of the capacitors) after shut-down. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 62 Dispose of drive controller, packaging and replaced parts in accordance with the regulations of the country in which the drive controller has been installed. The drive controller may not be disposed of with household waste. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 63 Operation with reduced input voltage is possible. As of 110 V, the drive controller is capable of function (with reduced output power). Subject to technical change. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 64 * in accordance with UL-61800-5-1, the maximum allowed is 2 A! 8.2 Derating of output power You will find the “Derating” chapter in the detailed operating manual for the INVEOR α. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 65 The customer needs to drill the four holes for mounting the standard adapter plate on the motor. Below are technical drawings showing the possible locations of the holes for each of the respective sizes. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 66 Fig.: 25 Hole pattern for size α standard adapter plate When using cylindrical head screws (cf. DIN 912 / DIN 6912) or flat head screws (cf. DIN EN ISO 7380), the hole pattern must be drilled on the INVEOR mounting frame in compliance with the applicable drawing.
  • Page 67 0.25 kW to 0.75 kW α ADP M Designation 0000 A-000 1 Part no. 10117051 Fig.: 26 Hole pattern for size α standard wall adapter plate Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 68 Option a l a cc e ssor ie s 9.2 Foil keypad As an option, the devices of the INVEOR α family are also available as a variant with an integrated foil keypad. This keypad can be used to operate the drive controller locally.
  • Page 69 The integrated LEDs indicate when the minimum/maximum target value is reached. To activate this function, the target value specification (parameter 1.130) must be set to motor potentiometer! Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 70 The direction of rotation can only be changed when the motor is stationary. The integrated LEDs indicate the current direction of rotation. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 71 Acknowledgement function: An error can be acknowledged (parameter  1.180) using the reset key (4) integrated in the foil keypad (select foil keypad). Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 72 For the functions of the status LEDs, please refer to the overview in chapter 6.1. Red status LED (8): Other accessories available can be found in the detailed operating manual of the INVEOR α. Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 73 The generic standard defines test procedures and severity levels for every environment in the drive controller category; these have to be complied with. Continues on next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 74 The following specifically apply: Directive on Electromagnetic Compatibility (Directive 2004/108/EC of the  Council EN 61800-3:2004). Low Voltage Directive (Directive 2006/95/EC of the Council EN 61800-5-  1:2003). Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 75 UL approved in accordance with UL514B and CSA certified in accordance with C22.2 No. 18, environmental Type 1 or higher. Continuation on the next page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 76 INSTALLED ON THE LINE SIDE OF THIS EQUIPMENT AND SHALL BE RATED TO 240 V (PHASE TO GROUND), SUITABLE FOR OVERVOLTAGE CATEGORY III, AND SHALL PROVIDE PROTECTION FOR A RATED IMPULSE WITHSTAND VOLTAGE PEAK OF 2.5 kV Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 77 UL conformément à UL514B et certifiées CSA 22.2 conformément à C22.2 No. 18, étiquetage environnemental de type 1 ou plus. suite au prochaine page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 78 AVOIR UNE VALEUR NOMINALE DE 240 V (PHASE-TERRE), EN COMPATIBILITÉ AVEC LA CATÉGORIE DE SURTENSION III, ET DOIT OFFRIR UNE PROTECTION CONTRE UN PIC DE TENSION ASSIGNÉE DE TENUE AUX CHOCS DE 2,5 kV Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 79 11. Quickstart guide suite au prochaine page Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 80 Terminal 9 on X5 identification Accessories for Motor data is Fieldbus being calculated potentiometer option art. no. 10118232 (CANopen) Fig.: 28 Block diagram for quick start for ASM Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 81 Motor data is being calculated Accessories for Fieldbus potentiometer option n controller art. no. 10118232 (CANopen) 34.090 / 34.091 Fig.: 29 Block diagram for quick start for SM Short manual for INVEOR α | DOC01540393 - 0002 | 2023-11 | V1.4 EN...
  • Page 82 KOSTAL Industrie Elektrik GmbH & Co KG Lange Eck 11 58099 Hagen Germany Service-Hotline: +49 2331 8040-848 Phone: +49 2331 8040-800 Fax: +49 2331 8040-602 www.kostal-industrie-elektrik.com...