Kostal INVEOR Operating Manual
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Kostal INVEOR Operating Manual

Sercos iii fieldbus
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Summary of Contents for Kostal INVEOR

  • Page 1 INVEOR Sercos III fieldbus Operati ng manual Distributor for:...
  • Page 2 EPA Drives Thank you for choosing to work with EPA! EPA - your competent partner for KOSTAL when it comes to individual service & comprehensive services. If you have any questions about the product, please feel free to call us: Tel: +49 (0)6181 – 9704 – 0 You can find the latest information about us and our products at www.epa.de.
  • Page 3 General note on gender equality KOSTAL is aware of how language impacts on gender equality and always makes an effort to reflect this in documentation. Nevertheless, for the sake of readability we are unable to use non-gender-specific terms throughout and use the masculine form instead.

  • Page 4: Table Of Contents

    Software components ............... 22 Installation ................23 Configuring drive controller for Sercos III ..........23 INVEOR bus address ................. 24 Installing the INVEOR XML file ............25 Operating manual for Sercos III fieldbus | DOC01614984 | 2015-05 | V1.00 EN...
  • Page 5 Cyclic data access – Process data Out ..........26 4.1.1 Structure of Process data Out ............26 4.1.2 Structure of INVEOR status word ............28 4.1.3 Process data Out which can be parameterised ......... 30 Cyclic data access – Process data In ..........32 4.2.1 Structure of INVEOR control word .............

  • Page 6: General Information

    1. General information Thank you for choosing an INVEOR drive controller with Sercos III from KOSTAL Industrie Elektrik GmbH! Our INVEOR line of drive controllers is designed to be universally usable with all common motor types and bus systems. If you have any technical questions, please call our central service hotline: Tel.: +49 (0)2331 80 40-848...

  • Page 7: Other Applicable Documents

    This refers to all manuals that describe how to operate the drive controller system and any other manuals for the equipment used. Download the 3D files (.stp) for INVEOR and adapter plates from www.kostal-industrie-elektrik.com. A description of parameters is available for download (www.kostal-industrie- elektrik.com) for parametrising the drive controller system.

  • Page 8: Notes In This Manual

    G e n e r a l i n f o r m a t i o n 1.2 Notes in this manual 1.2.1 Warnings The warnings refer to life-threatening dangers. Serious injuries possibly resulting in death may occur. Each warning consists of the following elements: DANGER Risk of death due to electrical shock! Death or serious injury!

  • Page 9: Warning Symbols Used

    G e n e r a l i n f o r m a t i o n 1.2.2 Warning symbols used Danger Danger due to electrical shock and discharge Danger due to burns Danger due to electromagnetic fields 1.2.3 Signal words Signal words are used to identify the severity of the danger.

  • Page 10: Information Notes

    G e n e r a l i n f o r m a t i o n 1.2.4 Information notes Information notes contain important instructions for the installation and problem-free operation of the drive controller. These must be followed at all times.

  • Page 11: Symbols Used In This Manual

    G e n e r a l i n f o r m a t i o n 1.3 Symbols used in this manual Symbol Meaning 1., 1., 3. … Consecutive steps in a handling instruction Effect of a handling instruction ...

  • Page 12: Qualified Staff

    Repairs may only be performed by authorised repair bodies. Independent and unauthorised intervention may result in death, injury or property damage. The warranty provided by KOSTAL will be invalidated in such cases. External mechanical loads such as stepping on the housing are not permitted!

  • Page 13: Responsibility

    Tel.: +49 2331 8040-848 Monday to Friday: 7 am to 5 pm (UTC/GMT +1) Fax: +49 2331 8040-602 E-mail: INVEOR-service@kostal.com Website address Customers can find technical and general information on the following website: www.kostal-industrie-elektrik.com Operating manual for Sercos III fieldbus | DOC01614984 | 2015-05 | V1.00 EN...

  • Page 14: Safety Instructions

    G e n e r a l i n f o r m a t i o n 1.8 Safety instructions The following warnings, precautionary measures and information are provided for your safety and serve to prevent damage to the drive controller and the components connected to it.

  • Page 15: General Information

    This operating manual is an integral part of the product. It applies exclusively to the drive controller from KOSTAL Industrie Elektrik GmbH. Keep the operating manual close to the drive controller so it is easily accessible to all users.

  • Page 16: Device And System Description

    If connecting the last participant, the "Out" socket should be left free – there is no need for a terminal resistor. 2.1.1 Master / slave operation The INVEOR should only be operated as a Sercos III slave. Operating manual for Sercos III fieldbus | DOC01614984 | 2015-05 | V1.00 EN...

  • Page 17: Scope Of Delivery

    D e v i c e a n d s y s t e m d e s c r i p t i o n 2.2 Scope of delivery The scope of delivery is described in the INVEOR basic documentation. The Sercos III interface forms part of the INVEOR.

  • Page 18: Type Code For Sercos Iii (In The Future)

    D e v i c e a n d s y s t e m d e s c r i p t i o n Continuation 2.3.2 Type code for Sercos III (in the future) Drive controller series: INVEOR Application printed circuit board: AP14– standard + Sercos III AP24 –...

  • Page 19: Hardware Components

    D e v i c e a n d s y s t e m d e s c r i p t i o n 2.4 Hardware components 2.4.1 Interfaces on the drive controller The following connections can be found on the INVEOR with Sercos III interface. Size A: BG connections. A "Sercos III"...
  • Page 20 D e v i c e a n d s y s t e m d e s c r i p t i o n Continuation Size B – C BG connections. B – C "Sercos III" Blind plug Control line Sercos III "Out"...
  • Page 21 D e v i c e a n d s y s t e m d e s c r i p t i o n Continuation Size D: BG connections. D "Sercos III" Cable screw connection with blind plug Control line Sercos III "Out"...

  • Page 22: Pin Assignment For Interfaces

    D e v i c e a n d s y s t e m d e s c r i p t i o n 2.4.2 Pin assignment for interfaces Pin assignment on device side of M12 socket for Sercos III: Pin no.

  • Page 23: Software Components

    D e v i c e a n d s y s t e m d e s c r i p t i o n 2.5 Software components The INVEOR drive controller can be parameterised using the INVEORpc tool and MMI (see operating manual) as well as the Sercos III master.

  • Page 24: Installation

    3. Installation 3.1 Configuring drive controller for Sercos III For the drive controller to be controlled by the fieldbus, the following basic parameters must be set using the INVEORpc tool, MMI or Sercos III master: Set parameter 1.130 (target value source) to fieldbus "9" ...

  • Page 25: Inveor Bus Address

    I n s t a l l a t i o n 3.2 INVEOR bus address DANGER Risk of death due to electrical shock! Death or serious injury! De-energise drive controller and secure it against being restarted. Device IDs between 1 – 255 can be set using the rotary switches* or parameter 6.060 Fieldbus address.

  • Page 26: Installing The Inveor Xml File

    • • 3.3 Installing the INVEOR XML file A "device-specific information file" in XML format is required to use the INVEOR drive controller with Sercos III. Download the "Sercos III fieldbus for INVEOR" ZIP file from the download area on our website: www.kostal-industrie-elektrik.com...

  • Page 27: Accessing Data Via Sercos Iii

    4. Accessing data via Sercos III Data can be accessed via Sercos III both cyclically and non-cyclically (see chapter 4.3). Cyclic data is known as a process image. It is made up of data sent by the Sercos III master to the drive controller and from the drive controller to the Sercos III master.
  • Page 28 A c c e s s i n g d a t a v i a S e r c o s I I I Continuation The structure of the "Process data Out" set in the factory is shown in the following table.

  • Page 29: Structure Of Inveor Status Word

    (Help: 50 % target value = 0x42480000) The endianness of the fieldbus should be observed for all data types. 4.1.2 Structure of INVEOR status word The meanings of the individual bits of the INVEOR status word are described in the following table. Value Meaning...
  • Page 30 A c c e s s i n g d a t a v i a S e r c o s I I I Continuation Value Meaning Description INVEOR is parameterised for activation via Control from AG fieldbus No control from AG Actual frequency > = reference value Target frequency reached (Parameter 6.072)

  • Page 31: Process Data Out Which Can Be Parameterised

    A c c e s s i n g d a t a v i a S e r c o s I I I 4.1.3 Process data Out which can be parameterised The remaining 8 process variables can be selected using the INVEORpc tool, MMI or Sercos III master by configuring parameters 6.080 to 6.087.
  • Page 32 A c c e s s i n g d a t a v i a S e r c o s I I I Continuation Availa Seri ble in Data Designation Unit Description type versio REAL Reserved Reserved REAL Reserved Reserved REAL...

  • Page 33: Cyclic Data Access - Process Data In

    A c c e s s i n g d a t a v i a S e r c o s I I I 4.2 Cyclic data access – Process data In The process data listed below is sent from the Sercos III master to the drive controller.

  • Page 34: Structure Of Inveor Control Word

    A c c e s s i n g d a t a v i a S e r c o s I I I 4.2.1 Structure of INVEOR control word The meanings of the individual bits of the INVEOR control word are described in the following table. IMPORTANT INFORMATION The control word is only accepted if bit 10 (control from AG) is set, otherwise the control word is rejected.
  • Page 35 A c c e s s i n g d a t a v i a S e r c o s I I I Continuation Value Meaning Description Device-specific Device-specific Device-specific Device-specific Device-specific HLG: Ramp function generator Operating condition Deviation from standard IMPORTANT INFORMATION An example of a control word with which the start-up works is 0x45F.

  • Page 36: Process Data In Which Can Be Parameterised

    A c c e s s i n g d a t a v i a S e r c o s I I I 4.2.2 Process data In which can be parameterised The remaining 4 process variables (2 – 6) can be parameterised with the help of the INVEORpc tool using parameters 6.110 to 6.113.

  • Page 37: Non-Cyclic Data Access / Parameters

    A c c e s s i n g d a t a v i a S e r c o s I I I 4.3 Non-cyclic data access / parameters Non-cyclic communication is used to access the INVEOR parameters. IDNs P- 0-1000.0.0-255 and P-0-1001.0.0-255 are used for this purpose.
  • Page 38 A c c e s s i n g d a t a v i a S e r c o s I I I Continuation The figure above shows non-cyclic data access to a Bosch Rexroth master. The "IL_SIIISvcRead" function provides read-only access to the minimum frequency via "IDN P-0-1000.0.0".

  • Page 39: Non-Cyclic Data

    IMPORTANT INFORMATION Changing a parameter value via the fieldbus includes direct EEPROM write access. INFORMATION The data below is listed sorted in ascending order by "Number*". Sercos III INVEOR parameter Sercos III Name in Index Number* Accepted Minimum Maximum...
  • Page 40 A c c e s s i n g d a t a v i a S e r c o s I I I Continuation Sercos III INVEOR parameter Sercos III Index Number* Accepted Name in German Minimum Maximum Unit P-0-1000.0.009...
  • Page 41 A c c e s s i n g d a t a v i a S e r c o s I I I Continuation Sercos III INVEOR parameter Sercos III Name in Index Number* Accepted Minimum Maximum Unit...
  • Page 42 A c c e s s i n g d a t a v i a S e r c o s I I I Continuation Sercos III INVEOR parameter Sercos III Name in Index Number* Accepted Minimum Maximum Unit German P-0-1000.0.123...
  • Page 43 A c c e s s i n g d a t a v i a S e r c o s I I I Continuation Sercos III INVEOR parameter Sercos III Name in Index Number* Accepted Minimum Maximum Unit German P-0-1000.0.154...
  • Page 44 A c c e s s i n g d a t a v i a S e r c o s I I I Continuation INVEOR parameter Sercos III Sercos III Name in Index Number* Accepted Minimum Maximum Unit German P-0-1000.0.102...
  • Page 45 A c c e s s i n g d a t a v i a S e r c o s I I I Continuation INVEOR parameter Sercos III Sercos III Index Number* Accepted Name in German Minimum Maximum Unit P-0-1001.0.115...

  • Page 46: Error Detection And Troubleshooting

    5. Error detection and troubleshooting The INVEOR reports an error to the Sercos III master as Sercos Class 1 Diagnostic. Function Call-up via IDN Last error which occurred S-0-0390.0.0 Call up all errors entered* S-0-1303.0.10 Delete all errors** S-0-0099.0.0 The relevant error is coded (see Error codes table) IMPORTANT INFORMATION **Errors can only be deleted if both LSBs are set to "1"...

  • Page 47: Error Codes

    E r r o r d e t e c t i o n a n d t r o u b l e s h o o t i n g 5.1 Error codes The INVEOR error codes are imported as 32-bit values. The upper 16 bits are set to value = 0x000F for all errors.

  • Page 48: Power

    E r r o r d e t e c t i o n a n d t r o u b l e s h o o t i n g Continuation Error code Meaning 0x0FB2 Excess temperature for frequency converter application 0x0FB3 System error 19 0x0FB4...
  • Page 49 E r r o r d e t e c t i o n a n d t r o u b l e s h o o t i n g Continuation Error code Meaning 0x1398 Drive controller parameters 0x1399 Type plate data 0x139A...
  • Page 50 Notes Operating manual for Sercos III fieldbus | DOC01614984 | 2015-05 | V1.00 EN...
  • Page 51 KOSTAL Industrie Elektrik GmbH (KOSTAL Industrial Electronics) Lange Eck 11 58099 Hagen Germany Service-Hotline: +49 2331 8040-848 Phone: +49 2331 8040-800 Fax: +49 2331 8040-602 www.kostal-industrie-elektrik.com...

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