Kostal VERTIMO Operating Manual
Kostal VERTIMO Operating Manual

Kostal VERTIMO Operating Manual

Drive controller
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Operating manual
VERTIMO Drive Controller

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Summary of Contents for Kostal VERTIMO

  • Page 1 Operating manual VERTIMO Drive Controller...
  • Page 2: Legal Notice

    General note on gender equality KOSTAL is aware of how language impacts on gender equality and always make an effort to reflect this in documentation. Nevertheless, for the sake of readability we are unable to use non-gender-specific terms throughout and use the masculine form instead.
  • Page 3: Table Of Contents

    Resetting an error ............20 LED display..............20 5.7.1 Meaning of the LED ............ 20 Parameters ..............21 Default parameters ............. 21 Advanced parameters ..........22 Sophisticated parameters .......... 27 P-00 “Read-only” parameters ........28 V2.01 Operating manual for VERTIMO E...
  • Page 4: Declaration Of Conformity

    Electromagnetic compatibility All VERTIMO systems have been developed taking into account the strictest EMC guidelines. All versions, that are intended for operation with single-phase 230 V or three-phase 400 V supplies and for use within the European Union, are fitted with an internal EMC filter. This EMC filter is designed to reduce the emissions fed back into the power supply by the cabling in order to meet harmonised EU standards.
  • Page 5: Safety Notices

    When installing the drive controller ensure that sufficient cooling is Risk of electric shock! Ensure that the VERTIMO drive controller is provided. Once the drive controller is in its installation position, do VOLTAGE-FREE before starting any work.
  • Page 6: General Information And Ratings

    10346204 VERB4300220FBSAMC661 10346207 VERB4300220FB-AMC661 10346208 VERB4300400FBSAMC661 10346211 VERB4300400FB-AMC661 10346212 VERC4300550FBSAMC661 10346215 VERC4300550FB-AMC661 10346216 VERC4300750FBSAMC661 10346219 VERC4300750FB-AMC661 10346220 VERC4301100FBSAMC661 10346223 VERC4301100FB-AMC661 10346224 VERD4301500FBSAMC661 10346225 VERD4301500FB-AMC661 10346226 18.5 VERD4301850FBSAMC661 10346227 18.5 VERD4301850FB-AMC661 10346228 VERD4302200FBSAMC661 10346229 VERD4302200FB-AMC661 10346230 Operating manual for VERTIMO V1.20...
  • Page 7: Converter Identification Using The Article Code

    Bremschopper Brake chopper Bedienelemente / Control elements ohne without Schalter Switch Anzeigeelemente / Display Anzeige Display Feldbussysteme / Fieldbus systems Modbus RTU + CANopen Schutzart / Protection class IP66 Generation 1st generation 00037 V1.20 Operating manual for VERTIMO...
  • Page 8: Mechanical Installation

    3 Mechanical installation 3.1 General • The VERTIMO drive controller must be installed vertically on a level, flame-resistant and vibration-free installation surface using the integrated mounting holes or a DIN standard clamping plate (sizes A and B only). • Never store combustible materials in the vicinity of the drive controller.
  • Page 9: Guidelines For Installation

    The typical thermal loss of the drive controller is 3% of the operating load conditions. The dimensions stated above are simply guidelines. The ambient temperature of the drive controller MUST always be within the stated range. V1.20 Operating manual for VERTIMO...
  • Page 10: Gland Plate And Lock Off

    In models with a switch, the grid disconnector can be locked in the “Off” position with the aid of a standard 20 mm padlock (padlock not part of the scope of delivery). IP66 / Nema 4X gland plate IP66 / Nema 4X – lock Operating manual for VERTIMO V1.20...
  • Page 11: Removing The Terminal Cover

    The Enclosure in which the drive is installed should be free from dust and condensation; furthermore ventilation fans and air filters should be checked for correct air flow. All electrical connections should also be checked to ensure that all screwed terminals are connected tightly and that the supply lines are not displaying signs of heat damage. V1.20 Operating manual for VERTIMO...
  • Page 12: Power Supply & Control Cables

    - Motor Connections see section 4.5. Motor Connection for more information. - Control Terminal Connections see section 4.10. Control Terminal Connections for more information. - Brake Resistor see section 4.13. Optional Brake Resistor for more information. Operating manual for VERTIMO V1.20...
  • Page 13: Circuit Diagram

    Optional input coil 4.4.3 EMC-compliant installation 4.12 Internal disconnect / isolator Optional brake resistor 4.13 Motorconnection 4.10.1 Analogue output 4.10.2 Relay output Use of the REV/0/FWD selector switch (switched version only) 4.10.3 Analogue inputs 4.10.4 Digital inputs V1.20 Operating manual for VERTIMO...
  • Page 14: Protective Conductor Connection (Pe)

    Earthing guidelines The earthing terminal of each VERTIMO drive controller must be individually and DIRECTLY connected to the earthing bus (via the filter, if installed). In this setup, the earthing connectors of the drive controller must not be looped from one drive controller to another or to or from another device.
  • Page 15: Optional Input Coil

    • The motor should be connected to terminals U, V and W on the VERTIMO drive controller using a suitable three- or four-wire cable. If using a two-wire cable where the shielding is acting as the earth wire, this must have at least the same cross-section as the phase wire if made from the same material.
  • Page 16: Use Of The Rev/0/Fwd Selector Switch (Switched Version Only)

    4.8 Use of the REV/0/FWD selector switch (switched version only) By adapting the parameter settings, the VERTIMO can be configured for various applications and not just forwards or reverse running. This could usually be the case for manual/off/auto applications (also known as local/remote control) for the HVAC and pump industry.
  • Page 17: Control Terminal Connections

    The drive controller has an internal function protecting against thermal motor overload; if the value exceeds 100% of the parameter defined in P- 08 for a specific amount of time (e.g. 150% for 60 sec.), the drive controller is shut down in response to an error and the “I.t-trP” message is issued. V1.20 Operating manual for VERTIMO...
  • Page 18: Motor Ptc Connection

    Reliable cable length with extra external EMC filter. 4.13 Optional brake resistor VERTIMO drive controllers of size B and larger may have a brake transistor. An external resistance can then be connected to the drive controller in applications requiring more brake torque.
  • Page 19: Operation

    1 2 seconds to return more than 2 access using the access using the second to display to the operation seconds. Up/Down key. Up/Down key. the value. display. V1.20 Operating manual for VERTIMO...
  • Page 20: Resetting Parameters

    Stop keys for more than 2 seconds. The display shows “”. 5.7 LED display The VERTIMO has an in-built 6-digit 7-segment LED display. The following methods are used to display certain warnings: 5.7.1 Meaning of the LED LED segments Behaviour...
  • Page 21: Parameters

    Hz and the motor’s slip compensation (which maintains motor speed at a constant value regardless of load) is deactivated. Entering the value from the type plate enables slip compensation and the VERTIMO display shows the motor speed in estimated rpm.
  • Page 22: Advanced Parameters

    3 mA.   = 4 to 20 mA signal; the VERTIMO drive controller travels at the preset speed 1 (P-20) if the signal strength falls below 3 mA.   = 20 to 4 mA signal; the VERTIMO drive controller switches off and displays an error code  if the signal strength falls below 3 mA.
  • Page 23 P-03 and P-04 respectively, and will not hold any output frequency within the defined band. If the frequency reference applied to the drive controller is within the band, the VERTIMO output frequency will remain at the upper or lower limit of the band.
  • Page 24 There may be short delay if starting motors from standstill. 2: Activated in the case of shutdown in response to an error, drop in voltage or freewheeling stop. The rotating start is only activated in the following circumstances, otherwise it is deactivated. Operating manual for VERTIMO V1.20...
  • Page 25 Index 2: Scale source display Allows the user to program the VERTIMO to display an alternative output unit, which is scaled either using the output frequency (Hz), motor speed (RPM) or the signal value of the PI actual value when operating in PI mode.
  • Page 26   = 0 to 20 mA signal   = 4 to 20 mA signal; the VERTIMO experiences a shutdown in response to an error and displays the error code  if the signal strength falls below 3 mA ...
  • Page 27: Sophisticated Parameters

    1: Reduction of maximum current limit value. When the overload accumulator reaches 90%, the output current limit is reduced internally to 100% of P-08 to avoid a “It.trp” shutdown in response to an error. The value is again reset to the setting for P-54 when the accumulator reaches 10% V1.20 Operating manual for VERTIMO...
  • Page 28: Read-Only" Parameters

    Drive power, drive controller type and software version codes P00-30 Drive controller serial number One-off drive controller serial number P00-31 Motor current Id/Iq Shows the magnetising current (Id) and torque current (Iq). Press “UP” to display Iq Operating manual for VERTIMO V1.20...
  • Page 29: Macro Configuration Of The Analogue And Digital Input

    7 Macro configuration of the analogue and digital input 7.1 Overview The VERTIMO takes a macro approach to simplifying configuration of the analogue and digital inputs. There are two main parameters, which determine the input functions and drive controller behaviour: •...
  • Page 30: Circuit Diagram - Example

    Diagram 14 Diagram 15 Diagram 16 (NC) P-16= (NO) (NC) (NO) Closed Open Closed Open 0-10 V P-47= P-16= Shutdown 4-20 mA FORWARDS RUNNING Stop 0-10 V 0-10 V REVERSE RUNNING 4-20 mA 4-20 mA Operating manual for VERTIMO V1.20...
  • Page 31: Macro Functions Guide Key

    Selected speed reference from Fieldbus (Modbus RTU / CAN Open / Master depending on P-12 setting) (NO) Input is Normally Open, Close momentarily to activate the function (NC) Input is Normally Closed, Open momentarily to activate the function V1.20 Operating manual for VERTIMO...
  • Page 32: Macro Functions - Terminal Mode (P-12 = 0)

    Emergency mode Analogue input AI1 STOP OPERATION P-23 REF P-21 REF Emergency mode FORWARDS REVERS RUNNING RUNNIN STOP OPERATION Emergency mode P-20 P-21 P-22 P-23 STOP OPERATION FORWARDS  REVERSE  Emergency operation Analogue input AI1 Operating manual for VERTIMO V1.20...
  • Page 33: Macro Functions - Keypad Mode (P-12 = 1 Or 2)

    Emergency mode Analogue input AI1 STOP ACTIVATED FB REF P-23 Emergency mode Analogue input AI1 STOP ACTIVATED AI1 REF FB REF Emergency mode Analogue input AI1 2, 4, 8, 9, 10, 11, 12, 13 = 0 V1.20 Operating manual for VERTIMO...
  • Page 34: Macro Functions - Pi Control Mode By User (P-12 = 5 Or 6)

    Out-F (drive controller output error, output stages error) 8 Modbus RTU communication 8.1 Introduction The VERTIMO can be connected to a Modbus RTU network by way of the RJ45 connection on the front of the drive controller. 8.2 Modbus RTU specifications Protocol...
  • Page 35: Rj45 Connector Configuration

    Modbus command. The register number for each parameter of P-04 to P-60 is defined as 128 + parameter number, so that for example the register number for P-15 is 128 + 15 = 143. Internal scaling is used for some parameters. For further details, please contact your sales partner at KOSTAL Industrie Elektrik GmbH. V1.20 Operating manual for VERTIMO...
  • Page 36: Can Communication

    Note The VERTIMO SDO channel only supports expedited transmission. The VERTIMO can only support up to 2 Process Data Objects (PDO). All PDOs are pre-mapped; however PDO2 is disabled by default. The table below gives the default PDO mapping information.
  • Page 37: Pdo Transmission Type

    RX PDO 1 1 st mapped object 20000010h 1600 h RX PDO 1 2nd mapped object 20010010h RX PDO 1 3rd mapped object 20030010h RX PDO 1 4th mapped object 00060010h Continues on next page V1.20 Operating manual for VERTIMO...
  • Page 38: Additional Information Relating To Can Or Modbus Or Both

    Bit 1: 0 = OK, 1 = Drive Tripped Bit 5: 0 = OK, 1 = In Standby Mode Bit 6: 0 = Not Ready, 1 = Drive Ready to Run (not tripped, hardware enabled and no mains loss condition) Operating manual for VERTIMO V1.20...
  • Page 39: Technical Data

    All drive controllers designed for a three-phase mains supply can be operated in single-phase networks with up to 50% of the rated output current. In such cases, the AC power supply should only be connected to terminals L1 (L) and L2 (N). V1.20 Operating manual for VERTIMO...
  • Page 40: Additional Information On Ul Conformity

    J is provided. Requirements regarding mechanical installation All VERTIMO variants are intended for installation in controlled environments that meet the limit conditions shown in Section 10.1. The drive controller can be operated within the temperature range specified in the Section 10.1.
  • Page 41: Emc Filter Disconnect

    VAR screw After completing the HiPot test, the screw should be replaced and the HiPot test repeated. The test should then fail, indicating that the voltage surge suppression components are once again in circuit. V1.20 Operating manual for VERTIMO...
  • Page 42: Problem Solving

    Check/replace the cooling fan. Cooling fan error (IP66 only)  Ambient temperature of drive controller too high, check whether appropriate cooling Internal drive controller  is being provided. temperature too high Continues on next page Operating manual for VERTIMO V1.20...
  • Page 43: Resetting A Fault

    Third Trip 8 seconds delay before reset is possible Fourth Trip 16 seconds delay before reset is possible Fifth Trip 32 seconds delay before reset is possible Subsequent Trips 64 seconds delay before reset is possible V1.20 Operating manual for VERTIMO...
  • Page 44 KOSTAL Industrie Elektrik GmbH (KOSTAL Industrial Electronics) Lange Eck 11 58099 Hagen Germany Service-Hotline: +49 2331 8040-4848 Phone: +49 2331 8040-4800 Fax: +49 2331 8040-4811 www.kostal.com/industrie/en...

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