Kostal inveor Operating Manual
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Kostal inveor Operating Manual

Kostal inveor Operating Manual

Inveor drive controller with the modbus bus system
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Summary of Contents for Kostal inveor

  • Page 1 Operating manual MODBUS fieldbus...
  • Page 2 General note on gender equality KOSTAL is aware of how language impacts on gender equality and always makes an effort to reflect this in documentation. Nevertheless, for the sake of readability we are unable to use non-gender-specific terms throughout and use the masculine form instead.

  • Page 3: Table Of Contents

    2.4.2 Pin assignment for interfaces ............. 19 2.4.3 Cable ....................19 Software components ............... 19 Installation ..................20 Configuration of the drive controller for Modbus ........ 21 INVEOR bus address ................. 22 Operating manual for Modbus fieldbus | DOC01824550 | 2016-10 | V1.0 EN...
  • Page 4 Accessing data via Modbus ............23 Process data ..................23 4.1.1 Process data Out: Status word / actual frequency......23 4.1.2 Structure of INVEOR status word ............24 4.1.3 Further Process data Out ..............26 Process data In control word / nominal frequency ......31 4.2.1 Structure of INVEOR control word .............

  • Page 5: General Information

    1. General information Thank you for choosing an INVEOR drive controller with Modbus from KOSTAL Industrie Elektrik GmbH! Our INVEOR line of drive controllers is designed to be universally usable with all common motor types and bus systems. If you have any technical questions, please call our central service hotline: Tel.: +49 (0)2331 80 40-848...

  • Page 6: Other Applicable Documents

    Download the 3D files (.stp) for INVEOR and adapter plates from http://www.kostal.com/industrie/download/de/Antriebstechnik. A description of parameters is available for download (www.kostal-industrie- elektrik.com) for parametrising the drive controller system. In the download, you will find all the information required for correct parameterisation.

  • Page 7: Notes In This Manual

    G e n e r a l i n f o r m a t i o n 1.2 Notes in this manual 1.2.1 Warnings The warnings refer to life-threatening dangers. Serious injuries possibly resulting in death may occur. Each warning consists of the following elements: DANGER Risk of death due to electrical shock! Death or serious injury!

  • Page 8: Warning Symbols Used

    G e n e r a l i n f o r m a t i o n 1.2.2 Warning symbols used Danger Danger due to electrical shock and discharge Danger due to burns Danger due to electromagnetic fields 1.2.3 Signal words Signal words are used to identify the severity of the danger.

  • Page 9: Information Notes

    G e n e r a l i n f o r m a t i o n 1.2.4 Information notes Information notes contain important instructions for the installation and problem-free operation of the drive controller. These must be followed at all times.

  • Page 10: Symbols Used In This Manual

    You will find the "Qualified staff" chapter in the operating manual for the INVEOR. 1.5 Proper use You will find the "Proper use" chapter in the operating manual for the INVEOR. Operating manual for Modbus fieldbus | DOC01824550 | 2016-10 | V1.0 EN...

  • Page 11: Responsibility

    Central service hotline Tel.: +49 2331 8040-848 Monday to Friday: 7 am to 5 pm (UTC/GMT +1) Fax: +49 2331 8040-602 E-mail: INVEOR-service@kostal.com Website address Customers can find technical and general information on the following website: www.kostal-industrie-elektrik.com 1.8 Safety instructions You will find the "Safety instructions"...

  • Page 12: Device And System Description

    M12 T-splitter (order no. 10272829) should be used. Fig.: 4 Wiring and bus connection A repeater must be used when more than 32 devices (e.g. INVEOR) are operated on one Modbus string. Operating manual for Modbus fieldbus | DOC01824550 | 2016-10 | V1.0 EN...

  • Page 13: Master/Slave Operation

    The scope of delivery is described in the INVEOR basic documentation. The Modbus interface card forms part of the INVEOR. 2.3 Item description As of software V 03.80, every INVEOR drive controller supports the MODBUS protocol. IMPORTANT INFORMATION Exceptions to this are INVEOR drive controllers with the MMI option (DK05) 2.4 Hardware components...
  • Page 14 D e v i c e a n d s y s t e m d e s c r i p t i o n Continuation Description Article number M12 connection cable open 2 m 10272795 M12 plug / open / RS485 / 4-pin / 2 m / A-coded P AL-WAS4-m / S370 8043817 M12 connection cable open 10 m 10272794...

  • Page 15: Interfaces On The Drive Controller

    D e v i c e a n d s y s t e m d e s c r i p t i o n 2.4.1 Interfaces on the drive controller The following connections can be found on the INVEOR with Modbus interface card: Size Alpha: Fig.: 5 Size Alpha "Modbus"...
  • Page 16 D e v i c e a n d s y s t e m d e s c r i p t i o n Size A: Fig.: 6 Size A "Modbus" connections Size A "Modbus" connections Blind plug Control line Blind plug Modbus...
  • Page 17 D e v i c e a n d s y s t e m d e s c r i p t i o n Sizes B - C Fig.: 7 Sizes B - C "Modbus" connections Sizes B - C "Modbus" connections Blind plug STO (install EMC screw connection supplied in the package) Control line Blind plug...
  • Page 18 D e v i c e a n d s y s t e m d e s c r i p t i o n Size D: Fig.: 8 Size D "Modbus" connections Size D "Modbus" connections Cable screw connection with blind plug Control line Blind plug MMI / Modbus...

  • Page 19: Pin Assignment For Interfaces

    If cables do cross, an angle of 90° should be observed if possible.  2.5 Software components The INVEOR drive controller can be parameterised using the INVEORpc tool and MMI (see operating manual) as well as using the Modbus master. Operating manual for Modbus fieldbus | DOC01824550 | 2016-10 | V1.0 EN...

  • Page 20: Installation

    3. Installation The fieldbus line is exclusively connected via an M12 Y- splitter found on the front of the M12 connection socket. The Modbus M12 Y-splitter must demonstrate the following features: M12 Y-splitter 2× plugs 4-pin  Terminating resistor 1× socket 4-pin ...

  • Page 21: Configuration Of The Drive Controller For Modbus

    I n s t a l l a t i o n 3.1 Configuration of the drive controller for Modbus In order for the drive controller to be controlled by Modbus, the following basic parameters must be set using the INVEORpc tool: Set parameter 6.064 RS485 type (RS485 bus type) to Modbus "1"...

  • Page 22: Inveor Bus Address

    I n s t a l l a t i o n 3.2 INVEOR bus address In order for an INVEOR to be clearly recognised in a Modbus system, it must be assigned an address. The assignment can take place by setting parameter 6.050 "SAS/ Modbus address".

  • Page 23: Accessing Data Via Modbus

    In the INVEOR a distinction is made between In/Out process data and parameters. The process data sent from the Modbus master to the INVEOR drive controller is known as "Process data In". The process data sent from the INVEOR drive controller to the Modbus master is known as "Process data Out".

  • Page 24: Structure Of Inveor Status Word

    (Help: 50 % target value = 0X42480000) The endianness of the fieldbus should be observed for all data types. 4.1.2 Structure of INVEOR status word The meanings of the individual bits of the INVEOR status word are described in the following table. Value Meaning...
  • Page 25 Parameter 6.070 / 6.071 Nominal/actual value deviation outside tolerance range Control from AG INVEOR is parameterised for activation via fieldbus No control from AG Target frequency reached Actual frequency > = reference value (Parameter 6.072) Target frequency fallen below Actual frequency <...

  • Page 26: Further Process Data Out

    Value Meaning Description Device-specific Meaning not specified Device-specific Meaning not specified Tab.: 3 INVEOR status word AG: Automation device 1 Deviation from standard 2 As of software version 03.61 3 As of software version 03.74 4.1.3 Further Process data Out Further "Process data Out"...
  • Page 27 A c c e s s i n g d a t a v i a M o d b u s 16-bit access: Address Data Maxim Designation Unit Description type REAL Actual frequency 1000 REAL Output voltage 100 V Motor voltage 1001 REAL...
  • Page 28 A c c e s s i n g d a t a v i a M o d b u s Address Data Maximu Designation Unit Description type Target value of 1020 WORD PID target value 100.0 PID process controller 1021 WORD Analogue Out 1 10.0...
  • Page 29 A c c e s s i n g d a t a v i a M o d b u s Address Data Maximu Designation Unit Description type Status of outputs: Bit 0 = Dig Out 1 Bit 1 = Dig Out 2 Status of outputs (DigOut 1 1040 WORD...
  • Page 30 A c c e s s i n g d a t a v i a M o d b u s Address Data Designation Unit Description type 2021 DWORD* Application error Bit-coded 2025 DWORD Power error Bit-coded Bit 0 = Dig. In 1 Bit 1 = Dig.

  • Page 31: Process Data In Control Word / Nominal Frequency

    A c c e s s i n g d a t a v i a M o d b u s Address Data Designation Unit Description type Customer-specific output Customer-specific soft PLC output 2073 REAL variable 3 variable 2075 DWORD Operating time in seconds Operating time in seconds...
  • Page 32 A c c e s s i n g d a t a v i a M o d b u s Example 3: 32-bit data width, write the control word and nominal frequency: Write at address 4003, 4 register (4 x 16-bit) 16-bit access: Data Address...

  • Page 33: Structure Of Inveor Control Word

    A c c e s s i n g d a t a v i a M o d b u s 4.2.1 Structure of INVEOR control word The meanings of the individual bits of the INVEOR control word are described in the following table. IMPORTANT INFORMATION The control word is only accepted if bit 10 (control from AG) is set, otherwise the sent control word is rejected.
  • Page 34 A c c e s s i n g d a t a v i a M o d b u s Value Meaning Description JOG (right) Not implemented Not implemented JOG (left) Not implemented Not implemented Control from AG Management via interface, control word valid Control word is rejected Device-specific...

  • Page 35: Further Process Data In

    A c c e s s i n g d a t a v i a M o d b u s 4.2.2 Further process data In Further process data In is available as of start address 1049 (16-bit access) and/or as of address 2099 (32-bit access).
  • Page 36 A c c e s s i n g d a t a v i a M o d b u s Maxi- Address Data type Designation Unit Description Customised Customised input variable Soft 1051 WORD input variable 1, low PLC (32 bit) word Customised...
  • Page 37 A c c e s s i n g d a t a v i a M o d b u s 32-bit access: Maxim Address Data type Designation Unit Description Control of outputs: Bit 0 = Dig Out 1 (Parameter 4.150 = 25) Bit 1 = Dig Out 2 (Parameter 4.170 = 25)

  • Page 38: Parameter

    (see list of parameters in operating manual). Access for both reading and writing is possible. IMPORTANT INFORMATION You will find detailed information about the parameters in the "Parameters" chapter of the "INVEOR drive controller" operating manual. 4.3.1 Parameter The following parameters can be accessed for reading and writing.
  • Page 39 A c c e s s i n g d a t a v i a M o d b u s INFORMATION The data below is listed sorted in ascending order by "Number*". Modbus INVEOR parameter 16-bit 32-bit Number*...
  • Page 40 A c c e s s i n g d a t a v i a M o d b u s Modbus INVEOR parameter 16-bit 32-bit Number* Accepted Name in English Minimum Maximum Unit 3008 6017 2.051 2: Always...
  • Page 41 A c c e s s i n g d a t a v i a M o d b u s Modbus INVEOR parameter 16-bit 32-bit Number* Accepted Name in English Minimum Maximum Unit PID fixed nominal 3128 6257 3.065...
  • Page 42 A c c e s s i n g d a t a v i a M o d b u s Modbus INVEOR parameter 16-bit 32-bit Number* Accepted Name in English Minimum Maximum Unit 3034 6069 4.051 2: Always...
  • Page 43 A c c e s s i n g d a t a v i a M o d b u s Modbus INVEOR parameter 16-bit 32-bit Number* Accepted Name in English Minimum Maximum Unit 3060 6121 4.172 2: Always...
  • Page 44 A c c e s s i n g d a t a v i a M o d b u s Modbus INVEOR parameter 16-bit 32-bit Number* Accepted Name in English Minimum Maximum Unit 3110 6221 5.080 2: Always...
  • Page 45 A c c e s s i n g d a t a v i a M o d b u s Modbus INVEOR parameter 16-bit 32-bit Number* Accepted Name in English Minimum Maximum Unit 3150 6301 5.117 2: Always Techn.param.18...
  • Page 46 A c c e s s i n g d a t a v i a M o d b u s Modbus INVEOR parameter 16-bit 32-bit Number* Accepted Name in English Minimum Maximum Unit 3115 6231 6.084 2: Always...
  • Page 47 A c c e s s i n g d a t a v i a M o d b u s Modbus INVEOR parameter 16-bit 32-bit Number* Accepted Name in English Minimum Maximum Unit 3366 6733 34.010 1: Ready...

  • Page 48: Error Detection And Troubleshooting

    5. Error detection and troubleshooting The errors from the application and power side can be issued in the Process data Out (see Chapter 4.1.3 "weitere Prozessdaten Out"). 5.1 Error word of application side The following section contains a list of possible error messages of the application.

  • Page 49: Error Word Of Power Side

    Error det ection and troubl eshooting Bit. Error number Description Start-up error Excess temperature for frequency converter application Bus time-out Acknowledgement error External fault 1 External fault 2 Motor detection STO inputs plausibility Tab.: 10 Application error word 5.2 Error word of power side The following section contains a list of possible power side error messages.
  • Page 50 Error det ection and troubl eshooting Bit. Error number Description Excess frequency converter temperature T motor protection shut-off Ground leak Motor connection disrupted Motor parameters Drive controller parameters Type plate data Power class restriction Motor tipped Tab.: 11 Power error word Operating manual for Modbus fieldbus | DOC01824550 | 2016-10 | V1.0 EN...
  • Page 51 Notes Operating manual for Modbus fieldbus | DOC01824550 | 2016-10 | V1.0 EN...
  • Page 52 KOSTAL Industrie Elektrik GmbH Lange Eck 11 58099 Hagen Germany Service-Hotline: +49 2331 8040-848 Phone: +49 2331 8040-800 Fax: +49 2331 8040-602 www.kostal-industrie-elektrik.com...

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