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Kostal inveor Manuals
Manuals and User Guides for Kostal inveor. We have
9
Kostal inveor manuals available for free PDF download: Operating Manual, Short Manual
Kostal inveor Operating Manual (196 pages)
Drive Controller
Brand:
Kostal
| Category:
Controller
| Size: 6 MB
Table of Contents
Table of Contents
3
1 General Information
7
Information about Documentation
8
Other Applicable Documents
8
Storing the Documentation
9
Notes in this Manual
9
Warnings
9
Warning Symbols Used
10
Signal Words
10
Information Notes
11
Symbols Used in this Manual
12
Labels on the Drive Controller
13
Qualified Staff
14
Proper Use
14
Responsibility
15
CE Marking
15
Safety Instructions
16
General Information
16
Transport & Storage
18
Langzeitlagerung der Geräte ( nur bei INVEOR a [1 X 230 V AC])
18
Information about Commissioning
19
Instructions Concerning Operation
20
Maintenance and Inspection
22
Repairs
23
2 Overview of the Drive Controller
24
Model Description
25
Model Description (Valid until End of February 2016)
25
Model Description (Current)
26
Scope of Delivery
27
MMI*/Connecting Cable PIN Assignment
28
Description of the INVEOR Drive Controller
28
3 Installation
29
Safety Instructions for Installation
30
Recommended Preliminary Fuses / Line Protection
30
Installation Requirements
31
Suitable Ambient Conditions
31
Suitable Installation Location for the Motor-Integrated Drive Controller
32
Basic Connection Versions
33
Short Circuit and Ground Protection
36
Wiring Instructions
37
Preventing Electromagnetic Interferences
40
Installing the Drive Controller Integrated in the Motor
40
Mechanical Installation
40
Power Connection
51
Connections for Brake Resistor
57
Control Connections X5, X6, X7
57
Connection Diagram
64
Installing the Wall-Mounted Drive Controller
65
Suitable Installation Location for Wall Mounting
65
Mechanical Installation Sizes a - C
66
Mechanical Installation of Size D
71
Power Connection
79
Brake Chopper
80
Control Connections
80
Disassembly and Assembly of the INVEOR Fan, Size "D
80
Fan Disassembly
81
Fan Assembly
83
4 Commissioning
86
Safety Instructions for Commissioning
87
Communication
88
Block Diagram
90
Commissioning Steps
91
Commissioning Using the PC
91
Commissioning Using PC, Combined with MMI Option
92
5 Parameters
94
Safety Instructions for Working with Parameters
95
General Information on Parameters
95
Explanation of Operating Modes
95
Structure of the Parameter Tables
99
Application Parameters
100
Basic Parameter
100
Fixed Frequency
109
Motor Potentiometer
110
PID Process Controller
112
Analogue Inputs
117
Digital Inputs
120
Analogue Output
121
Digital Outputs
122
Relay
124
Virtual Output
127
External Fault
130
Motor Current Limit
130
Stall Detection
132
Field Bus
135
Performance Parameters
137
Motor Data
137
I 2 T
141
Switching Frequency
142
Controller Data
142
Quadratic Characteristic Curve
145
Synchronous Motor Controller Data
146
6 Error Detection and Troubleshooting
148
List of the LED Flash Codes for Error Recognition
150
List of Errors and System Errors
151
7 Disassembly and Disposal
156
Drive Controller Disassembly
157
Information on Correct Disposal
157
8 Technical Data
158
General Data
159
General Technical Data for 400V Devices
159
General Technical Data for 230 V Devices
160
Derating of Output Power
162
Derating Due to Increased Ambient Temperature
162
Derating Due to Installation Altitude
164
Derating Due to Switching Frequency
165
9 Optional Accessories
166
Adapter Plates
167
Motor Adapter Plates
167
Motor Adapter Plates (Specific)
170
Wand Adapter Plates (Standard)
171
Foil Keypad
174
MMI Handheld Controller Including a 3 M RJ9 Connection Cable with M12 Plug
178
PC Communication Cable USB on M12/RS485 Plug (Converter Integrated)
178
10 Approvals, Standards and Guidelines
179
EMC Limit Classes
180
Classification Acc. to IEC/EN 61800-3
180
Standards and Guidelines
181
UL Approval
182
UL Specification (English Version)
182
Homologation CL (Version en Française)
184
Quickstart Guide
186
Quickstart Guide
187
Quickstart Guide for Synchronous Motors
188
Index
189
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Kostal inveor Operating Manual (156 pages)
Brand:
Kostal
| Category:
Controller
| Size: 4 MB
Table of Contents
English
3
Table of Contents
3
1 General Information
6
Information about Documentation
7
Other Applicable Documents
7
Storing the Documentation
8
Notes in this Manual
8
Warnings
8
Warning Symbols Used
9
Signal Words
9
Information Notes
10
Symbols Used in this Manual
11
Labels on the Drive Controller
12
Qualified Staff
13
Proper Use
13
Responsibility
14
CE Marking
14
Safety Instructions
15
General Information
15
Transport & Storage
17
Long-Term Storage of Devices
17
Information about Commissioning
18
Instructions Concerning Operation
19
Maintenance and Inspection
21
Repairs
22
2 Overview of the Drive Controller
23
Model Description
24
Scope of Delivery
25
Description of INVEOR Α Drive Controller
26
3 Installation
27
Safety Instructions for Installation
28
Recommended Preliminary Fuses / Line Protection
28
Installation Requirements
29
Suitable Ambient Conditions
29
Suitable Installation Location for the Motor-Integrated Drive Controller
30
Basic Connection Versions
31
Short Circuit and Ground Protection
33
Wiring Instructions
34
Preventing Electromagnetic Interferences
36
Installing the Drive Controller Integrated in the Motor
36
Mechanical Installation
36
Power Connection
40
Control Connections of Application Board
42
Placing Cooling Elements on Adapter Plate
44
Connection Diagram
46
Installing the Wall-Mounted Drive Controller
47
Suitable Installation Location for Wall Mounting
47
Mechanical Installation
48
Power Connection
51
Control Connections
51
4 Commissioning
52
Safety Instructions for Commissioning
53
Communication
54
Block Diagram
55
Commissioning Steps
56
Commissioning Using the PC
57
5 Parameter
59
Safety Instructions for Working with Parameters
60
General Information on Parameters
60
Explanation of Operating Modes
60
Structure of the Parameter Tables
64
Application Parameters
65
Basic Parameter
65
Fixed Frequency
73
Motor Potentiometer
74
PID Process Controller
75
Analogue Input
80
Digital Inputs
83
Digital Output
84
Relay
86
Virtual Output
89
External Fault
91
Motor Current Limit
92
Gearbox Factor
93
Blocking Detection
93
Field Bus
96
Performance Parameters
98
Motor Data
98
I 2 T
102
Switching Frequency
103
Controller Data
103
Quadratic Characteristic Curve
105
Synchronous Motor Controller Data
106
6 Error Detection and Troubleshooting
108
List of the LED Flash Codes for Error Recognition
110
List of Errors and System Errors
111
7 Disassembly and Disposal
115
Drive Controller Disassembly
116
Information on Correct Disposal
116
8 Technical Data
117
General Data
118
General Technical Data for 230 V Devices
118
Specification of Interfaces
119
Derating of Output Power
120
Derating Due to Increased Ambient Temperature
120
Derating Due to Installation Altitude
121
Fig.: 33 Derating of Maximum Output Current as a Result of Installation Altitude
121
Derating Due to Switching Frequency
122
Fig.: 34 Derating of Maximum Input Voltage as a Result of Installation Altitude
122
Fig.: 35 Derating of Maximum Output Current as a Result of Switching Frequency
122
9 Optional Accessories
123
Adapter Plates
124
Motor Adapter Plates
124
Motor Adapter Plates (Specific)
125
Fig.: 36 Hole Pattern for Size Α Standard Adapter Plate
125
Wand Adapter Plates (Standard)
126
Fig.: 37 Hole Pattern for Size Α Standard Wall Adapter Plate
126
Foil Keypad
127
Fig.: 38 Standard Foil Keypad
127
MMI* Handheld Controller Including a 3 M RJ9 Connection Cable with M12 Plug
132
Fig.: 39 MMI Handheld Controller
132
MMI/Connecting Cable PIN Assignment
133
PC Communication Cable USB on M12/RS485 Plug (Converter Integrated)
134
Fig.: 40 PC Communication Cable USB on M12 Plug
134
INVEOR Α Adapter Cable
135
Internal Potentiometer
135
Fig.: 41 INVEOR Α Adapter Cable
135
Fig.: 42 Internal Potentiometer
135
MMI M12 Plug (JST Plug)
136
Fig.: 43 MMI M12 Plug (JST Plug)
136
Canopen Connection Cable
137
Fig.: 44 Canopen Connection Cable
137
Connection and Screw-In Information for "Optional Accessories
138
Cable Set Extension
139
Fig.: 45 Cable Set Extension
139
Français
140
10 Approvals, Standards and Guidelines
140
EMC Limit Classes
141
Classification Acc. to IEC/EN 61800-3
141
Standards and Guidelines
142
UL Approval
143
UL Specification (English Version)
143
Homologation CL (Version en Française)
144
11 Quickstart Guide
145
Quickstart Guide for Asynchronous Motors
146
Fig.: 46 Block Diagram for Quick Start for ASM
146
Quickstart Guide for Synchronous Motors
147
Fig.: 47 Block Diagram for Quick Start for SM
147
12 Index
148
13 List of Figures
153
Kostal inveor Operating Manual (84 pages)
Brand:
Kostal
| Category:
Controller
| Size: 2 MB
Table of Contents
Table of Contents
3
1 General Information
6
Information about Documentation
7
Other Applicable Documents
8
Storing the Documentation
8
Notes in this Manual
9
Warnings
9
Symbols Used in this Manual
12
Labels on the Drive Controller
13
Qualified Staff
14
Proper Use
14
Responsibility
15
CE Marking
15
Abbreviations
16
Certificate
18
2 Safety
19
General Safety Instructions
20
STO Safety Instructions
20
Protection from Electric Shock
20
Protection from Contamination
20
Elimination of Errors
21
Elimination of Errors with Regard to Short Circuit
21
Visual Inspection
21
Loss of the Safety Function
21
Safety Classification / Characteristic Values
22
Definition of the Necessary Performance Levels
22
Iso 13849-1
22
According to en
22
Classification IEC 60204-1
23
Classification IEC 61800-5-2
24
Classification Two-Channel en 62061 Without External Diagnosis
25
Classification Two-Channel en 62061 with External Diagnosis
26
Classification Two-Channel en 62061, Without Dynamic Testing
27
Classification Two-Channel en ISO 13849-1 Without External Diagnosis
28
Classification Two-Channel en ISO 13849-1 with External Diagnosis
29
Classification Two-Channel en ISO 13849-1 with Dynamic Testing
29
Classification One-Channel (Reduced SIL and PL)
30
3 Type Key/Scope of Application
31
Current Type Key
31
Future Type Key
32
4 Technical Data
33
Technical Data, General
34
Technical Data STO
34
5 Safety Functions
37
Control Modes
38
STO Function (Safe Torque Off)
39
STO Without External Diagnosis
40
STO with External Diagnosis
41
STO with Dynamic Test
42
SS1 Function (Safe Stop 1)
43
Ss1
44
6 Application Instructions - Safety
45
Restarting Protection
46
External STO Input Voltage
47
Digital Input (Not Safety-Related)
48
Internal Auxiliary Voltage
48
7 Parameterization
49
Sto
49
8 Diagnosis
50
Diagnosis Safety Function
51
Carrying out an Internal Diagnosis
52
Carrying out External Diagnosis
52
External Dynamic Test
53
9 Terminal Assignment
55
INVEOR Connection Diagram
56
Terminal Assignment X310
57
Terminal Assignment X5
58
10 Installation/Disassembly/Commissioning
60
Installation
61
Connections Size a "Canopen" / "Profibus
62
Connections Size a "Ethercat
63
Connections Sizes B - C "Canopen" / "Profibus
64
Connections Sizes B - C "Ethercat
65
Connections Size D "Canopen" / "Profibus
66
Connections Size D "Ethercat
67
STO Connection Cable
68
Disassembly
68
Commissioning
69
STO Validation
69
SS1 Validation
69
11 Dealing with Malfunctions
70
Error Detection and Troubleshooting
71
Malfunction Overview
72
Fault Display
73
Fault-Finding and Troubleshooting
74
12 Maintenance
75
Safety Function
75
Checklist for Maintenance
75
13 Index
76
14 Overview: Tables / Figures
79
List of Tables
79
List of Figures
80
Appendix: Commissioning
81
Quick-Start Guide for Asynchronous Motors
81
Quick-Start Guide for Synchronous Motors
82
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Kostal inveor Operating Manual (51 pages)
Sercos III fieldbus
Brand:
Kostal
| Category:
Controller
| Size: 2 MB
Table of Contents
Table of Contents
4
1 General Information
6
Information about Documentation
6
Other Applicable Documents
7
Storing the Documentation
7
Notes in this Manual
8
Warnings
8
Warning Symbols Used
9
Signal Words
9
Information Notes
10
Symbols Used in this Manual
11
Qualified Staff
12
Proper Use
12
Responsibility
13
Contacts for Information
13
Safety Instructions
14
General Information
15
2 Device and System Description
16
Sercos III
16
Master / Slave Operation
16
Scope of Delivery
17
Item Description for INVEOR
17
Type Code for Sercos III (most Recent)
17
Type Code for Sercos III (in the Future)
18
Features Code
18
Hardware Components
19
Interfaces on the Drive Controller
19
Pin Assignment for Interfaces
22
Cable
22
Software Components
23
3 Installation
24
Configuring Drive Controller for Sercos III
24
INVEOR Bus Address
25
Installing the INVEOR XML File
26
4 Accessing Data Via Sercos III
27
Cyclic Data Access - Process Data out
27
Structure of Process Data out
27
Structure of INVEOR Status Word
29
Process Data out Which Can be Parameterised
31
Cyclic Data Access - Process Data in
33
Structure of INVEOR Control Word
34
Process Data in Which Can be Parameterised
36
Non-Cyclic Data Access / Parameters
37
Non-Cyclic Data
39
5 Error Detection and Troubleshooting
46
Error Codes
47
Application
47
Power
48
Kostal inveor Operating Manual (52 pages)
INVEOR drive controller with the Modbus bus system
Brand:
Kostal
| Category:
Controller
| Size: 1 MB
Table of Contents
Table of Contents
3
1 General Information
5
Information about Documentation
5
Other Applicable Documents
6
Storing the Documentation
6
Notes in this Manual
7
Warnings
7
Warning Symbols Used
8
Signal Words
8
Information Notes
9
Symbols Used in this Manual
10
Qualified Staff
10
Proper Use
10
Responsibility
11
Contacts for Information
11
Safety Instructions
11
2 Device and System Description
12
Modbus
12
Master/Slave Operation
13
Scope of Delivery
13
Item Description
13
Hardware Components
13
Interfaces on the Drive Controller
15
Pin Assignment for Interfaces
19
Cable
19
Software Components
19
3 Installation
20
Configuration of the Drive Controller for Modbus
21
INVEOR Bus Address
22
4 Accessing Data Via Modbus
23
Process Data
23
Process Data Out: Status Word / Actual Frequency
23
Structure of INVEOR Status Word
24
Further Process Data out
26
Process Data in Control Word / Nominal Frequency
31
Structure of INVEOR Control Word
33
Further Process Data in
35
Parameter
38
5 Error Detection and Troubleshooting
48
Error Word of Application Side
48
Error Word of Power Side
49
Kostal inveor Operating Manual (44 pages)
CANopen fieldbus
Brand:
Kostal
| Category:
Controller
| Size: 1 MB
Table of Contents
Table of Contents
3
General Information
5
Information about Documentation
5
Other Applicable Documents
5
Storing the Documentation
5
Notes in this Manual
6
Warnings
6
Warning Symbols Used
7
Signal Words
7
Information Notes
8
Symbols Used in this Manual
9
Qualified Staff
9
Proper Use
9
Responsibility
10
Contacts for Information
10
Safety Instructions
10
Device and System Description
11
Canopen
11
Master/Slave Operation
12
Scope of Delivery
12
Item Description for INVEOR
13
Type Code for Canopen (Valid until End of February 2016)
13
Type Code for Canopen (Current)
14
Features Code
14
Hardware Components
15
Pin Assignment for Interfaces
20
Cable
20
Software Components
20
Installation
21
Configuring Drive Controller for Canopen
22
INVEOR Bus Address
22
Setting the Address on the Communication Card
24
Setting the Fieldbus Address Via Rotary Switches Switch 1/Switch 2
25
Installing the INVEOR EDS File
27
Canopen in the INVEOR
28
EDS File Object Directory
28
Communication Objects (0X1000 - 0X1200)
28
PDO Configuration Objects (0X1400 - 0X1A01)
29
INVEOR Process Values out (0X3000 - 0X3031, 0X3502, 0X3503)
30
INVEOR Process Values in (0X3032 - 0X3040, 0X3500, 0X3501)
32
Structure of INVEOR Control Word
33
Structure of INVEOR Status Word
35
INVEOR Parameters (0X2000-0X2200)
36
Timeout Monitoring with Node Guarding
39
Timeout Monitoring with Heartbeat
40
Heartbeat Producer
41
Heartbeat Consumer
41
Error Detection and Troubleshooting
42
Application Side Error Word
42
Power Side Error Word
43
Kostal inveor Operating Manual (41 pages)
Brand:
Kostal
| Category:
Buses
| Size: 2 MB
Table of Contents
Table of Contents
4
General Information
6
Information about Documentation
6
Other Applicable Documents
6
Storing the Documentation
6
Notes in this Manual
7
Warnings
7
Warning Symbols Used
8
Signal Words
8
Information Notes
9
Symbols Used in this Manual
10
Qualified Staff
10
Proper Use
10
Responsibility
11
Contacts for Information
11
Safety Instructions
11
Device and System Description
12
Ethercat
12
Master / Slave Operation
12
Scope of Delivery
13
Item Description for INVEOR
13
Type Code for Ethercat (Valid until End of February 2016)
13
Type Code for Ethercat (most Recent)
14
Features Code
14
Hardware Components
15
Interfaces on the Drive Controller
16
Pin Assignment for Interfaces
19
Cable
19
Software Components
19
Installation
20
Configuring Drive Controller for Ethercat
20
INVEOR Bus Address
20
Installing the INVEOR XML File
20
Accessing Data Via Ethercat
21
Cyclic Data Access - Process Data out
21
Structure of Process Data out
21
Structure of INVEOR Status Word
23
Process Data out Which Can be Parameterised
25
Cyclic Data Access - Process Data in
27
Structure of INVEOR Control Word
28
Process Data in Which Can be Parameterised
30
Non-Cyclic Data Access / Parameters
30
Non-Cyclic Data
31
Kostal inveor Short Manual (82 pages)
Drive Controller
Brand:
Kostal
| Category:
Controller
| Size: 3 MB
Kostal inveor Operating Manual (28 pages)
EtherNet/IP fieldbus
Brand:
Kostal
| Category:
Controller
| Size: 1 MB
Table of Contents
Legal Notice
2
Exclusion of Liability
2
Table of Contents
3
General Information
4
Information about Documentation
4
Other Applicable Documents
4
Storing the Documentation
4
Notes in this Manual
5
Warnings
5
Warning Symbols Used
6
Signal Words
6
Information Notes
6
Symbols Used in this Manual
6
Qualified Staff
6
Proper Use
7
Responsibility
7
Contacts for Information
7
Safety Instructions
7
Device and System Description
7
Ethernet/Ip
7
Master / Slave Operation
7
Scope of Delivery
8
Item Description for INVEOR
8
Ethernet/Ip Type Code
8
Features Code
8
Hardware Components
8
Connecting the Fieldbus Cable (INVEOR MP)
9
Connecting the Fieldbus Cable (INVEOR MPM/MPP)
10
Pin Assignment for Interfaces
10
Cable
10
Software Components
10
Installation
11
Configuring the Drive Controller for Ethernet/Ip
11
INVEOR Bus Address
11
Installing the INVEOR EDS File
11
Data Access Via Ethernet/Ip
12
Configuring the Ethernet Interface, DHCP
12
Cyclic Data Access - Process Data out
12
Structure of Process Data out
12
Structure of INVEOR Status Word
14
Process Data out Which Can be Parameterised
15
Cyclic Data Access - Process Data in
17
Structure of INVEOR Control Word
18
Process Data in Which Can be Parameterised
19
Non-Cyclic Data Access / Parameters
20
Non-Cyclic Data
20
Parameter
20
Error Detection and Troubleshooting
26
Error Word of Application Side
26
Error Word of Power Side
27
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