Kostal INVEOR Sercos Operating Manual
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Kostal INVEOR Sercos Operating Manual

Kostal INVEOR Sercos Operating Manual

Fieldbus
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Summary of Contents for Kostal INVEOR Sercos

  • Page 1 Operating manual Sercos fieldbus...
  • Page 2 Commercial use or such (e.g. as a trademark). KOSTAL assumes no liability for their free distribution of the texts, displayed models, diagrams and photographs usage.

  • Page 3: Table Of Contents

    C on ten ts General information ......2 Installation ........... 8 Information about documentation ......2 Configuring drive controller for Sercos....8 1.1.1 Other applicable documents ........2 INVEOR bus address ..........8 1.1.2 Storing the documentation ......... 2 Installing the INVEOR XML file ........ 9 Notes in this manual ..........

  • Page 4: General Information

    1. General information Thank you for choosing an INVEOR drive controller with Sercos from KOSTAL Industrie Elektrik GmbH & Co KG! Our INVEOR line of drive controllers is designed to be universally usable with all common motor types and bus systems.

  • Page 5: Warning Symbols Used

    G e n e r a l in f o r m a t io n 1.2.3 Signal words 1.2.2 Warning symbols used Signal words are used to identify the severity of the danger. Symbols Explanation DANGER Danger Indicates a direct hazard with a high level of risk, which, if not avoided, will result in death or serious injury.

  • Page 6: Qualified Staff

    Central service hotline Tel.: +49 2331 8040-848 Monday to Friday: 7 am to 5 pm (UTC/GMT +1) Fax: +49 2331 8040-602 E-mail: INVEOR-service@kostal.com Website address Customers can find technical and general information on the following website: www.kostal-industrie-elektrik.com 1.8 Safety instructions INFORMATION You will find the “Safety instructions”...

  • Page 7: Device And System Description

    2. Device and system description This chapter contains information on the scope of delivery for the drive controller and the function description. 2.1 Sercos The Sercos bus system is part of the fieldbus family. The network is generally linear in structure. The maximum data transfer rate to a Sercos bus may be up to 100 Mbit/s.

  • Page 8: Hardware Components

    D e v ic e a n d s y s t e m d e s c r ip t io n 2.4 Hardware components INFORMATION The INVEOR is fitted in the factory with the appropriate communication card. The INVEOR cannot be retrofitted or converted at a later date. 2.4.1 Connecting the fieldbus cable (INVEOR M) S iz e A Fig.: 5 Fieldbus cable connection Size A...

  • Page 9: Pin Assignment For Interfaces

    D e v ic e a n d s y s t e m d e s c r ip t io n 2.4.3 Pin assignment for interfaces Pin assignment on device side of M12 socket for Sercos: Pin no. Signal Socket Housing...

  • Page 10: Installation

    In s t a lla t io n 3. Installation 3.1 Configuring drive controller for Sercos For the drive controller to be controlled by the fieldbus, the following basic parameters must be set using the INVEORpc tool, MMI or Sercos master: Set parameter 1.130 (target value source) to fieldbus "9"...

  • Page 11: Installing The Inveor Xml File

    A "device-specific information file" in XML format is required to use the INVEOR drive controller with Sercos. Download the "Sercos fieldbus for INVEOR" ZIP file from the download area on our website: www.kostal-industrie-elektrik.com Embed the XML file as required by the Sercos master you are using.

  • Page 12: Cyclic Data Access - Process Data Out

    4.1 Cyclic data access – Process data Out 4.1.1 Structure of Process data Out The process data stated below is sent from the drive controller to the Sercos master. The data is made up of 10 process variables. The first two process variables (status word and actual frequency) The structure of the "Process data Out"...
  • Page 13 Ac c e s s in g d a t a v ia S e r c o s Continuation The structure of the "Process data Out" set in the factory is shown in the following table. The structure is part of the standard XML file. IMPORTANT INFORMATION Changes to the "device-specific information file (XML file)"...

  • Page 14: Structure Of Inveor Status Word

    Ac c e s s in g d a t a v ia S e r c o s Continuation IMPORTANT INFORMATION The REAL depiction corresponds to the IEEE format standard (Help: 50 % target value = 0x42480000) The endianness of the fieldbus should be observed for all data types. 4.1.2 Structure of INVEOR status word The meanings of the individual bits of the INVEOR status word are described in the following table.

  • Page 15: Process Data Out Which Can Be Parameterised

    Ac c e s s in g d a t a v ia S e r c o s Continuation Value Meaning Description Device-specific Meaning not specified Device-specific Meaning not specified Device-specific Meaning not specified Motor current limit Motor current is limited AG: Automation device 1 Deviation from standard 2 As of software version 03.61...
  • Page 16 Ac c e s s in g d a t a v ia S e r c o s Continuation Serial Available in Data type Designation Unit Description SW version Frequency target value of target value REAL F_target source Actual value of REAL PID actual value PID process controller...

  • Page 17: Cyclic Data Access - Process Data In

    Ac c e s s in g d a t a v ia S e r c o s 4.2 Cyclic data access – Process data In The process data listed below is sent from the Sercos master to the drive controller. The data is made up of 6 process variables.

  • Page 18: Structure Of Inveor Control Word

    Ac c e s s in g d a t a v ia S e r c o s 4.2.1 Structure of INVEOR control word The meanings of the individual bits of the INVEOR control word are described in the following table. IMPORTANT INFORMATION •...

  • Page 19: Process Data In Which Can Be Parameterised

    Ac c e s s in g d a t a v ia S e r c o s 4.2.2 Process data in which can be parameterised The remaining 4 process variables (2 – 6) can be parameterised with the help of the INVEORpc tool using parameters 6.110 to 6.113. The available process variables of the parameter settings can be found in the following table.

  • Page 20: Non-Cyclic Data Access / Parameters

    Ac c e s s in g d a t a v ia S e r c o s 4.3 Non-cyclic data access / parameters Non-cyclic communication is used to access the INVEOR parameters. IDNs P-0-1000.0.0-255 and P-0-1001.0.0-255 are used for this purpose. Only the value and/or Opdata may be accessed.

  • Page 21: Non-Cyclic Data

    Ac c e s s in g d a t a v ia S e r c o s Continuation 4.3.1 Non-cyclic data The following parameters can be accessed non-cyclically for reading and writing. IMPORTANT INFORMATION • Changing a parameter value via the fieldbus includes direct EEPROM write access. •...
  • Page 22 Ac c e s s in g d a t a v ia S e r c o s Continuation Sercos INVEOR parameter Sercos Index Number* Accepted Name in German Minimum Maximum Unit P-0-1000.0.142 2.154 2: Always MOP reference memory P-0-1000.0.037 3.050 2: Always...
  • Page 23 Ac c e s s in g d a t a v ia S e r c o s Continuation Sercos INVEOR parameter Sercos Index Number* Accepted Name in German Minimum Maximum Unit P-0-1000.0.121 4.111 2: Always DI2 inverted P-0-1000.0.122 4.112 2: Always DI3 inverted...
  • Page 24 Ac c e s s in g d a t a v ia S e r c o s Continuation Sercos INVEOR parameter Sercos Index Number* Accepted Name in German Minimum Maximum Unit P-0-1000.0.079 5.109 2: Always Techn.param.10 -9999999 9999999 P-0-1000.0.144 5.110 2: Always...
  • Page 25 Ac c e s s in g d a t a v ia S e r c o s Continuation Sercos INVEOR parameter Sercos Index Number* Accepted Name in German Minimum Maximum Unit P-0-1001.0.074 33.035 1: Ready Motor frequency P-0-1001.0.115 33.050 1: Ready Stator resistance...

  • Page 26: Error Detection And Troubleshooting

    5. Error detection and troubleshooting The INVEOR reports an error to the Sercos master as Sercos Class 1 Diagnostic. Function Call-up via IDN Last error which occurred S-0-0390.0.0 Call up all errors entered* S-0-1303.0.10 Delete all errors** S-0-0099.0.0 * The relevant error is coded (see Error codes table) IMPORTANT INFORMATION **Errors can only be deleted if both LSBs are set to "1"...

  • Page 27: Error Codes

    E r r o r d e t e c t io n a n d t r o u b le s h o o t in g 5.1 Error codes The INVEOR error codes are imported as 32-bit values. The upper 16 bits are set to value = 0x000F for all errors.

  • Page 28: Power

    E r r o r d e t e c t io n a n d t r o u b le s h o o t in g 5.1.2 Power page errors Error code Meaning 0x1389 Trip IGBT 0x138A Overvoltage of intermediate circuit 0x138B Undervoltage of intermediate circuit...
  • Page 29 Notes Operating manual for Sercos fieldbus | DOC01614984 - 0004 | 2024-05 | V1.30 EN...
  • Page 30 KOSTAL Industrie Elektrik GmbH & Co KG Lange Eck 11 58099 Hagen Germany Service-Hotline: +49 2331 8040-848 Phone: +49 2331 8040-800 Fax: +49 2331 8040-602 www.kostal-industrie-elektrik.com...

This manual is also suitable for:

Inveor m sercosInveor mp sercos

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