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leisurecraft Canadian Timber Harmony CTC22W Assembly Instructions Manual

Barrel sauna

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2 People (recommended)
Carpenter's Level
Carpenter's Hammer
recommended
It is highly
Click here to View the assembly process or scan the QR code.
Manufactured by:
tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com
Canadian Timber
Harmony Barrel Sauna
Assembly Instructions
Rubber Mallet
Tape Measure
Cordless Drill
to view the assembly video prior to starting assembly!
Requirements:
Phillips & Robertson Drill Bits
2" (51mm) hole saw
Carpenter's Square
¾" (19mm) Wrench/Nut Driver Bit
Step Ladder
Utility Knife
10/2024

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Summary of Contents for leisurecraft Canadian Timber Harmony CTC22W

  • Page 1 Carpenter’s Hammer ¾” (19mm) Wrench/Nut Driver Bit recommended It is highly to view the assembly video prior to starting assembly! Click here to View the assembly process or scan the QR code. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 2 Always ensure that you have the correct screw length so that there will be enough thread to hold, and especially, so that the screw does not go all the way through the material and come out the other side. Thank you for choosing Leisurecraft! Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 3 Making a Top Stave Narrower Bench Installation Electric Heater Installation (Option) Wood Heater Installation (Chimney out the top) (Option) Wood Heater Installation (Chimney out the back wall) (Option) Asphalt Shingle Roof Installation Care &Maintenance Warranty Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 4 A solid base for your sauna is recommended and can be made from the following. Concrete Pad Wood Deck Crushed Stone Patio Stone/Paver Blocks It is recommended to build a base larger than required to provide a sitting area for cooling off during your sauna session Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 5: Barrel Assembly

    *Always ensure that you have the correct screw length so that there will be enough thread to hold, and especially, so that the screw does not go all the way through the material and come out the other side. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 6 (This will help align where cradles are in future steps Repeat at opposite end. Grab the door and place it in the grooves on the front wall. Ensure the logo is to the bottom and facing inwards. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 7 Ensure the tongue and grooves are opposite each other from the front and back panels. Use the top stave (concave on either side) to go from the front wall to the back wall to help stabilize the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 8 Secure the half wall panel to the middle Panel using 2 ½” (64mm) screws in the predrilled holes at the top and bottom. Repeat the process with the other rear wall half- moon panel. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 9 * This will make the tightening of the bands easier. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 10 • In rare instances, your sauna staves will be too tight not allowing the staves to settle into the correct position and you will need to make the top stave narrower. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 11 Now screw the other side of the top stave back to the other half top stave and it should now make a “V” shape when wedged with the last stave on the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 12 Now screw the 2 cut pieces of the top stave back together. Reinstall the top stave and it should now make a “V” shape when wedged with the last stave on the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 13 Repeat for the back band. Feed the center band over and under the sauna and secure it with a rod and nut. Ensure all fasteners are the same height. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 14 Ensure the middle band is centered and tighten, Give all fasteners a final tightening. * Don’t worry about making them too tight, you cannot overtighten! Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 15: Bench Installation

    4 corners and 2 in the middle of the flat floor screwing between the floorboards so the screws are not as visible. Bring in the benches and place on bench brackets. Ensure they are tight against the walls. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 16 Square up the bench support and use a 1 ½” (38mm) screw in the pre-drilled hole to secure it to the sauna floor. Repeat this process for the remaining bench supports. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 17 Place the towel hook at desired location and secure with 4- 1 ½” (38mm) screws. Install the optional sand timer using 2 – 1 ½” (38mm) screws. Ensure it can rotate without hitting the wall. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 18 Transfer the measurements to the back wall of sauna. Ensure the heater will be centered between the benches. Install the two ¼" x 1 ½" (6mm x 38mm) hex head lag screws (supplied with the heater) into the holes. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 19 (2) – 1 ½” (38mm) screws per side. Repeat for the bottom heater guard support. Place 2- 2 ½” (64mm) screws into the pre-drilled holes on either side of heater guard to prepare for mounting. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 20 “cures” the woodwork. • All wiring should be installed according to the heater manufacturers instructions and by a licensed electrician. • Do NOT use a G.F.I breaker Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 21 Install floor heat shield against back wall centered between the benches. Place the rear wall heat shield and secure with 6 – 1 ½” (38mm) screws through the drilled holes. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 22 On the top of the sauna, measure 12” (305mm) from the end of staves. From the mark, make an 8” (203mm) circle. Cut the circle out with a jigsaw. Place the long chimney piece onto the stove. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 23 Lift the boot out of the way and apply the included roof sealer on the inside of the outline. Pull the boot back down and secure with the included self sealing roofing screws 2-3” (51mm to (76mm) ) apart. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 24 Attach the support strap around the 2 chimney pipes and tighten up. Insert the short chimney piece into the thick chimney piece, followed by the cap piece. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 25 Only go halfway through to prevent splintering and drill the remainder from the other side of wall. Using 1 ½” (38mm) screws, screw on the vent cover. (note that the vent guard only goes on the outside.) Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 26 The assembly of your wood stove with chimney out the top is now complete. Enjoy your sauna! Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 27 Fasten the stove handle onto the stove door With the screws provided. Remove the screw on the back of stove and remove the back flap. Measure the height to the middle of the opening on the back of stove. (22”) (56mm) Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 28 From the mark, make an 8” (203mm) circle. Cut out the circle with a jigsaw. Install floor heat shield against back wall centered between the benches. Bring in stove and place it on the floor heat shield. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 29 Ensure the rear wall heat shield is level and secure with 6 – 1 ½” (38mm) screws through the drilled holes. Remove the nuts and bolts from the chimney support. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 30 Attach the support strap around the 2 chimney pipes and tighten up. Attached assemble chimney pieces to the “T” coming out the back of the sauna. Attach a support strap around the connection and tighten up. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 31 Ensure that it is level. Overlap the top half of the exterior chimney shield and secure with provided screws. Below the bench support on the back wall, mark the vent hole position. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 32 Use a 1 ½” (38mm) screw and attach the vent board on the inside of the sauna making sure it is tight but can still be turned. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 33 Install a support at 42” (107cm) high at the other end of the sauna. Install another one in the middle of the sauna and 1 more centered between these 2. This will make 6 supports across the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 34 Repeat for the opposite side of the sauna. Peel the film off the back of the ice & water shield. Place it flush to the bottom of the support boards and secure it with roofing nails on the ends. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 35 Tack it down with roofing nails. Continue this process until all the ice & water shield strips are placed. Cut off the excess ice & water shield from each end. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 36 The center trim piece may have to be cut to make it fit. Begin placing the shingles on the roof and secure with roofing nails. Continue adding shingles along this row to the back of the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 37 Continue adding shingles in the same manner to the back of the sauna,. When you get to the 4 row, start the row with a full shingle. Continue this pattern until you get to the top center of the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 38 Install the trim pieces to the back of the sauna in the same manner as the front securing with 1 ½” (38mm) screws. Again, the center trim piece may have to be cut to fit. Your Asphalt roof is now complete! Enjoy! Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
  • Page 39 Under normal conditions, a slight wash of the floor and benches with warm soapy water several times a year will maintain its cleanliness. Leisurecraft offers a sauna room cleaner that can be used pure or diluted at a 4-1 ratio. Simply spray and wipe! You can use a sheet of fine grit sandpaper or a low-pressure wash to remove more stubborn stains or for a deeper cleaning of the interior of your sauna.
  • Page 40 This natural weathering will not harm the wood or impair the sauna’s performance. If you wish to retain the natural color of your Leisurecraft Sauna, Leisurecraft offers cedar sauna stains in 4 amazing colors, Espresso, Limestone Trail, Onyx Gem and Pickled White in convenient 1-gallon pails.
  • Page 41: Warranty

    WARRANTY Leisurecraft warrants our Canadian Timber Collection Saunas against defects in materials and workmanship under normal/residential use for a period of three (3) years, as applicable, from the date of receipt of the product by the original end-user consumer. This warranty does not apply to normal wear and tear and/or natural weather conditions.