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07/2023
CTC88CW
Georgian Cabin Sauna with Changeroom
Assembly Instructions
Requirements:
2 People (recommended)
Rubber Mallet
Carpenter's Level
Tape Measure
Cordless Drill
Phillips & Robertson Drill Bits
2" (51mm) hole saw
Jigsaw
¼" (6mm) & ½" (13mm) Nut Driver Bit
Step Ladder
Adjustable Wrench
Grinder & Metal Cutting Disc
Carpenter's Hammer
It is highly recommended to view the assembly video prior to starting assembly!
View the assembly process
Manufactured by:
tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com
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Summary of Contents for leisurecraft CTC88CW
- Page 1 ¼” (6mm) & ½” (13mm) Nut Driver Bit Step Ladder Adjustable Wrench Grinder & Metal Cutting Disc Carpenter’s Hammer It is highly recommended to view the assembly video prior to starting assembly! View the assembly process Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
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Page 2: Parts List
603510 Algoma Black Metal Shingle 603511 Roll of M-Seal CT88WMANUAL Georgian Cabin Sauna Manual VENT1 Sauna Vent 603020 Outside Sauna Door Handle (Small)- White Cedar 603021 Inside Sauna Door Handle (Large) - White Cedar tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com... - Page 3 Georgian Cabin with Changeroom Assembly Instructions Index Parts List Base Preparation Cabin Assembly Roof Installation Bench Installation Electric Heater Installation (Option) Wood Heater Installation (Option) Care &Maintenance Warranty Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 4 A solid base for your sauna is recommended and can be made from any of the following. Concrete Pad Wood Deck Crushed Stone Patio Stone/Paver Blocks It is recommended to build a base larger than required to provide a sitting area for cooling off during your sauna session Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
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Page 5: Cabin Assembly
(76mm) screws into the end of each floor joist.. Secure the 2 outer floor joists on each side together with 5 – 3” (76mm) screws spaced out securing from the inside of the inner joist. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com... - Page 6 “ Floor Starter” This will be the floorboard without the groove on one side. Ensure the “floor Starter” stave is flush with the inside of the front and side base plates. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 7 3” (76mm) screw into each floor joist from the side with the groove. Continue adding the floorboards until you reach the back of the sauna. When you get to the temporary floorboard, remove it and use where needed. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 8 Place one of the side wall staves and using the provided “hit block” tap it so the groove goes tight over the tongue of the front starter stave. Ensure the tongue is facing up on the side wall stave. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 9 If the walls are not sitting tight on the base, you can use a 5” (127mm) screw to pull them down tight to the base. Repeat on the side wall staves using 4 screws per side. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 10 5” (127mm) screw in each of the notches. Ensure to screw on a bit of an angle to not hit the screws below. Repeat on opposite side. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 11 These staves will have a notch cut out for the window. Add another back wall stave and then a side wall stave on either side. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 12 Repeat for middle changeroom wall. Slide the door in between the front wall staves. Ensure it opens towards the front of the sauna. Repeat for middle changeroom wall. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 13 Secure the full-length wall stave labelled “Door” above the windows and door and secure with 5” (127mm) screws into the notches in the same manner as the previous steps. Repeat for middle changeroom wall. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 14 Use a rubber mallet to tap the top beam tight into the slots on the gable ends. Secure with 6 - 3” (76mm) screws into the pre-drilled holes. (1 screw on each side of gable ends) Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 15 Use a 5” (127mm) screw in between the previously placed screws in the top of the door frame to pull in the middle of the Gable end. Repeat for the changeroom door frame. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
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Page 16: Roof Assembly
Start placing the roof staves going up the roof and tap into each other, Secure with 3 - 3” (76mm) screws into each gable end. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com... - Page 17 Secure the front metal trim pieces onto the wood trim pieces and secure on the face and underneath with 7 of the included short black screws. Repeat on the front side of the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 18 Continue adding the shingles up the roof overlapping the previous row securing with roofing screws on every ridge until you get to the last row needed. When you reach the peak, use half width shingles. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 19 Repeat the above steps for the other side of the roof. Place the 2 ridge caps on top of each other and mark a line 25” (64cm) from the end of the bottom one. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 20 Only do 2 rows at this time. Place the 2nd ridge cap over the first. Ensure to tuck it under the front trim piece and continue securing the ridge caps into every other ridge. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
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Page 21: Bench Assembly
Ensure bench support is square and secure with 2 ½” (64mm) screws from the bench into the support. Again, place the screws into between the bench slats to make them less visible. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com... - Page 22 Mount the support board flush to the line of the bench and secure with 3 - 2 ½” (64mm) screws. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 23 Line up the support and secure the bench to the supports and the supports to the floor and side wall in the same manner as previous steps using 2 ½” (64mm) screws. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 24 Line up the bench support and secure the bench to the supports and the supports to the floor and side wall in the same manner as previous steps using 2 ½” (64mm) screws. Repeat for opposite side changeroom bench. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 25 2 – 2 ½” (64mm) screws in the pre-drilled holes. Repeat for changeroom door. Install the optional shelf at the desired location and secure with 2 - 1 ½” (38mm) screws. Install the optional Thermometer using a 1 ½” (38mm) screws. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 26 Transfer the measurements to the back wall of sauna. Ensure the heater will be centered between the benches. Install the two ¼" x 1 ½" (6mm x 38mm) hex head lag screws (supplied with the heater) into the holes. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 27 (2) – 1 ½” (38mm) screws per side. Repeat for the bottom heater guard support. Place 2- 2 ½” (64mm) screws into the pre-drilled holes on either side of heater guard to prepare for mounting. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 28 “cures” the woodwork. All wiring should be installed according to the heater manufacturers instructions and by a • licensed electrician. • Do NOT use a G.F.I breaker Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 29 Fasten the stove handle onto the stove door With the screws provided. Remove the screw on the back of stove and remove the back flap. Place the heat shield on the floor centered between the benches and the changeroom wall. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 30 Place the short metal pipe into the back of the stove and mark it where it meets the wall. From the mark, make an 8” (203mm) circle. Cut out the circle with a jigsaw. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 31 Slide the chimney through the hole into the stove to gauge the correct height for the heat shield. Secure the heat shield to the wall with 6 – 1” (25mm) screws. Ensure the cap is on the top chimney hole. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 32 Place the stack support strap over the groove and secure with the provided bolt, washers and nut. Slide the chimney cap into the top of the stack. Slide the chimney assembly into the bottom stack. Ensure the welds are aligned. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 33 Fasten these 2 brackets together with the provided hardware. Place a spacer block behind the bracket and using the provided lag screws, secure the bracket to the side of the sauna slightly under the edge of the roof. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 34 Mark the vent hole positions on the side wall of the sauna, next to the stove, and drill out with a 2” (51mm) hole saw. Only go halfway through to prevent splintering and drill the remainder from the other side of wall. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 35 6 – 1 ½” (38mm) screws. Use a 1 ½” (38mm) screw and attach the vent board on the inside of the sauna making sure it is tight but can still be turned. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
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Page 36: Care And Maintenance
This natural weathering will not harm the wood or impair the sauna’s performance. If you wish to retain the natural color of your Dundalk Leisurecraft Sauna, there are many cedar stains on the market and almost as many opinions as to which is best. -
Page 37: Warranty
This warranty is a parts only warranty and any service or labor costs would not be considered as part of the 3 year warranty. Purchaser Name: ________________________ Date: _______________ Purchased From: ________________________ Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...