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Canadian Timber
Mini Pod Sauna
Assembly Instructions
Requirements:
2 People (recommended)
Rubber Mallet
Carpenter's Level
Tape Measure
Cordless Drill
Phillips & Robertson Drill Bits
2" (51mm) hole saw
Jigsaw
Step Ladder
Adjustable Wrench
Utility Knife
Carpenter's Hammer
Staple Gun
It is highly recommended to view the assembly video prior to starting assembly!
View the assembly process
Manufactured by:
tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com
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Summary of Contents for leisurecraft Canadian Timber Mini Pod
- Page 1 2” (51mm) hole saw Jigsaw Step Ladder Adjustable Wrench Utility Knife Carpenter’s Hammer Staple Gun It is highly recommended to view the assembly video prior to starting assembly! View the assembly process Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
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Page 2: Parts List
Canadian Timber Mini Pod Sauna Assembly Instructions Parts List Part # Description Quantity 601013 83" Standard Sauna Staves 601014 83" Bottom Staves (Flat on Bottom) 601015 83" Top Stave Assembly 602206 80-1/4" Front/Back Floor Joist with Corner Notch 602207 78-1/2" Side Floor Joist with Corner Notch 602208 75-1/2"... - Page 3 Parts List Base Preparation Sauna Assembly Bench Installation Asphalt Shingle Installation Electric Heater Installation (Option) Harvia M3 Wood Heater Installation (Chimney out the back wall) (Option) Vent Installation Care & Maintenance Warranty Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 4 A solid base for your sauna is recommended and can be made from any of the following. Concrete Pad Wood Deck Crushed Stone Patio Stone/Paver Blocks It is recommended to build a base larger than required to provide a sitting area for cooling off during your sauna session Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
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Page 5: Sauna Assembly
Canadian Timber Mini Pod Sauna Assembly Instructions Sauna Assembly Start the assembly of your Mini Pod Sauna by laying out the front and back base plates and the side base supports. Ensure the grooves are facing upwards. Secure the 4 mitered corners together using 3 – 2 ½”... - Page 6 Canadian Timber Mini Pod Sauna Assembly Instructions Sauna Assembly Begin placing the floor boards flush to the front and fasten with 1 ¼” (32mm) staples or finishing nails. For a cleaner look, only secure into the outer 2 supports on either side as these will be hidden under the benches.
- Page 7 Canadian Timber Mini Pod Sauna Assembly Instructions Sauna Assembly Position the bottom rear wall panel flush to the back of the base and centered on either side. Secure it to the base with 7 – 3” ( 76mm) screws. Place the bottom front wall at the front of the sauna and align the notches of a wall stave to the front and back panel to ensure you have the correct spacing.
- Page 8 Canadian Timber Mini Pod Sauna Assembly Instructions Sauna Assembly Temporarily secure the wall stave to the walls with a 2 ½” (64mm) screw at each end. Place another wall stave on opposite side and secure with a 2 ½” (64mm) screw at each end..
- Page 9 Canadian Timber Mini Pod Sauna Assembly Instructions Sauna Assembly Insert the door and opposite side panel onto the bottom and secure the outside of the panel with a 2 ½” (64mm) screw on either side. Logo on door to face inside the sauna.
- Page 10 Canadian Timber Mini Pod Sauna Assembly Instructions Sauna Assembly Temporarily secure another wall stave a little higher up on both sides of the sauna with a 2 ½” (64mm) screw at each end. This will keep the front and rear panels stable.
- Page 11 Canadian Timber Mini Pod Sauna Assembly Instructions Sauna Assembly Align the angled sides of the two pieces together ensuring they are flush and that the notches on the bottom line up. Secure with 2 ½” (64mm) screws in the pre drilled holes.
- Page 12 Canadian Timber Mini Pod Sauna Assembly Instructions Sauna Assembly The final wall stave will have a flat bottom instead of the curve. Center 3 more screws to the bottom stave to secure it to the sauna base. Repeat the process for the other side of the sauna.
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Page 13: Bench Assembly
Canadian Timber Mini Pod Sauna Assembly Instructions Bench Assembly Place one of the support brackets 3” (76mm) from the back wall and mark the top and front edge with a marker or pen. Remove the support bracket and then align the side wall support to the line, ensure it is level and secure with 4 –... - Page 14 Canadian Timber Mini Pod Sauna Assembly Instructions Bench Assembly Leave a 1 ½” (38mm) gap from the high part of the bench support to the back of the bench seat so the back rest has room to slide in. Repeat for the other bench support.
- Page 15 Canadian Timber Mini Pod Sauna Assembly Instructions Bench Assembly Secure the backrest to the wall with 2 – 5” (127mm) screws. Ensure to screw in between the slats to make the screws less visible. Secure the bench supports to the floor with 2- 2”(51mm) screws per support.
- Page 16 Canadian Timber Mini Pod Sauna Assembly Instructions Asphalt Shingle Assembly To start the installation of the asphalt shingled roof, remove the backing from 1 of the ice & water strips. Place the first piece starting at the bottom of the wall staves.
- Page 17 Canadian Timber Mini Pod Sauna Assembly Instructions Asphalt Shingle Assembly To start the installation of the asphalt shingled roof, remove the backing from 1 of the ice & water strips. Place the first piece starting at the bottom of the wall staves.
- Page 18 Canadian Timber Mini Pod Sauna Assembly Instructions Asphalt Shingle Assembly Repeat the process for the other side of the sauna. Use a utility knife to cut off the excess ice and water shield flush to the edge of the staves.
- Page 19 Canadian Timber Mini Pod Sauna Assembly Instructions Asphalt Shingle Assembly Install the last trim piece with the straight edge in the same manner as the others. Repeat the process for the other side of the sauna. Repeat for the rear of the sauna.
- Page 20 Canadian Timber Mini Pod Sauna Assembly Instructions Asphalt Shingle Assembly Place the half shingle on top of the previous full shingle. Align the bottom of the half shingle with the top of the indent on the full shingle. Secure with 3 ¾”...
- Page 21 Canadian Timber Mini Pod Sauna Assembly Instructions Asphalt Shingle Assembly Place these strips down the center of the top of the sauna and secure with roofing nails. Cut some shingles into 4 equal pieces. These pieces will be used for the ridge cap.
- Page 22 Canadian Timber Mini Pod Sauna Assembly Instructions Electric Heater Installation (Optional) Hang the heater on the 2 screws and tighten to secure stove in position. Locate the pieces for your heater guard. Stand the 2 Assembled side pieces of the heater guard on edge with pre-drilled holes on the bottom.
- Page 23 Canadian Timber Mini Pod Sauna Assembly Instructions Electric Heater Installation (Optional) Center the guard around the heater and secure to wall with the pre placed screws. Ensure the guard is level and secure the other side. Wash the layer of rock dust off of the sauna rocks before using them.
- Page 24 Canadian Timber Mini Pod Sauna Assembly Instructions Harvia M3 Wood Stove Installation (Chimney out the back wall) (Optional) Remove all protective film from stainless steel parts and the plastic wrap from stove pipe pieces before installation. Fasten the stove handle onto the stove door With the screws provided.
- Page 25 Canadian Timber Mini Pod Sauna Assembly Instructions Harvia M3 Wood Stove Installation (Chimney out the back wall) (Optional) Place the stove onto the heat shield. Place the short metal pipe into the back of the stove and mark it where it meets the wall.
- Page 26 Canadian Timber Mini Pod Sauna Assembly Instructions Harvia M3 Wood Stove Installation (Chimney out the back wall) (Optional) Place the chimney through the hole, then through the heat shield (hole towards the bottom), then into the stove. Secure the heat shield to the wall with 6 – 1” (25mm) screws.
- Page 27 Canadian Timber Mini Pod Sauna Assembly Instructions Harvia M3 Wood Stove Installation (Chimney out the back wall) (Optional) Attach the 2 chimney stacks together. Ensure the weld seams are aligned. Attach the support strap around the 2 chimney pipes and tighten up.
- Page 28 Canadian Timber Mini Pod Sauna Assembly Instructions Harvia M3 Wood Stove Installation (Chimney out the back wall) (Optional) Push the chimney in until it aligns with the top support bracket and secure it with a support band and the included bolt and washers.
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Page 29: Vent Installation
Canadian Timber Mini Pod Sauna Assembly Instructions Vent Installation Mark the vent hole position on the front wall. Drill out with a 2” (51mm) hole saw. Only go half way through to prevent splintering and drill the remainder from the other side of wall. - Page 30 Canadian Timber Mini Pod Sauna Assembly Instructions Lastly, place 5 – 2 ½” (64mm) screws into the door frame to secure to the front wall. On the side with the hinges, place the screw into the middle hole of the hinge.
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Page 31: Care And Maintenance
This natural weathering will not harm the wood or impair the sauna’s performance. If you wish to retain the natural color of your Dundalk Leisurecraft Sauna, there are many cedar stains on the market and almost as many opinions as to which is best. -
Page 32: Warranty
Canadian Timber Mini Pod Sauna Assembly Instructions Warranty Canadian Timber Collection Saunas warrants our saunas against defects in materials and workmanship under normal/residential use for a period of three (3) years, as applicable, from the date of receipt of the product by the original end-user consumer. This warranty does not apply to normal wear and tear and/or natural weather conditions.