Advertisement
Quick Links
09/2023
Cedar Panoramic Barrel Sauna
Assembly Instructions
Requirements:
2 People (recommended)
•
Carpenter's Hammer
•
Step Ladder
•
Cordless Drill (we supply the bit)
•
Tape Measure
Carpenter's Level
•
Rubber Mallet
•
¾" open end, socket, or crescent wrench
View the assembly process
tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com
Advertisement
Related Manuals for leisurecraft Cedar Panoramic Barrel Sauna
Summary of Contents for leisurecraft Cedar Panoramic Barrel Sauna
- Page 1 2 People (recommended) • Carpenter’s Hammer • Step Ladder • Cordless Drill (we supply the bit) • Tape Measure Carpenter’s Level • Rubber Mallet • ¾” open end, socket, or crescent wrench View the assembly process tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 2 Lounge bench Installation Dome Bench Installation Electric Heater Installation (Option) Wood Heater Installation (Chimney out the top) (Option) Vent Kit Installation Bevel Siding Installation Asphalt Shingle Roof Installation Cove Installation Care & Maintenance Warranty Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 3 A solid base for your sauna is recommended and can be made from any of the following. Concrete Pad Wood Deck Crushed Stone Patio Stone/Paver Blocks It is recommended to build a base larger than required to provide a sitting area for cooling off during your sauna session Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
-
Page 4: Barrel Assembly
*Always ensure that you have the correct screw length so that there will be enough thread to hold, and especially, so that the screw does not go all the way through the material and come out the other side. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com... - Page 5 Place 2- 2 ½” (64mm) screws into the 3 stave on either side lining up with the cradle underneath. Do not go all the way through the stave at this point. Repeat at opposite end. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 6 Using 2 people, gently place the acrylic dome into the groove at the back of the sauna. Use the top stave (concave on either side) to go from the front wall to the dome to help stabilize the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 7 2 ½” (64mm) screws in the pre drilled holes at the top and bottom. Repeat the process with the other Front wall half moon panel. Please note: Panels may be not be exact size to middle wall. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 8 * This will make the tightening of the bands easier. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 9 * This will make the tightening of the bands easier. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 10 When you reach the top, you will find that the last wall stave doesn't look like it fits properly, this is normal. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 11 Now screw the other side of the top stave back to the other half top stave and it should now make a “V” shape when wedged with the last stave on the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 12 Now screw the 2 cut pieces of the top stave back together. Reinstall the top stave and it should now make a “V” shape when wedged with the last stave on the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 13 Place one band over the front of the sauna. Ensure the front band is 2” (51mm) from the edge of the sauna all the way around. Lightly snug up the fastener on front of the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 14 For the middle band, feed one of the bands over and under the sauna and secure it with a rod and nut. *If a porch and/or changeroom option is chosen, the bands should be positioned over top of where the walls are. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 15 Carefully remove the protective plastic from the acrylic dome. Now finish screwing in the screws that we started earlier into the cradles. Repeat this process for the screws inside the sauna as well. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 16 Ensure the handle is level and secure using 2 – 3” (76mm) screws in the pre-drilled holes. Install towel hanger at desired height on outer wall using 1 1/2” (38mm) screws. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 17 To install the flat floor, lay the floor in the bottom of the sauna and ensure it is level. Secure with 2” (51mm) screws. Ensure to screw in between the floor slats so that the screws are not visible Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 18 1 ½” (38mm) screws. Ensure to screw in between the bench seat slats so that the screws are not visible. Space out the bench supports under the crossers on the bottom of the benches. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 19 2 ½ ” (64mm) screws. Attach the angled brace from the seat to the leg with 2 ½ ” (64mm) screws. Use a level or carpenters square to make sure the porch seat is level. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 20 Repeat for standard porch bench on other side. Secure the leg to the floor using a 2 ½” (64mm) screw. Repeat on other porch bench ensuring they are level with each other. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 21 Bring both sauna bench seats in and place on sauna wall brackets. Using 2 – 2 ½” (64mm) screws, secure the supports to the bench seat from underneath. Repeat on opposite end. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 22 2 ½” (64mm) screws in the pre drilled holes. Secure the enclosure to the bench supports with 2 ½” (64mm) screws. Ensure to screw in between the slats so that the screws are not visible. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 23 2 ½” (64mm) screws in the pre drilled holes. Place the porch seat and ensure it is level. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 24 Use a 2 ½” (64mm) screw to fasten the front and the back of the porch seat screwing through the side stave into the seat supports. Repeat the above steps for the opposite side porch seat. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 25 2 ½” (64mm) screws in the pre drilled holes. * If sauna is purchased with wood burning heater, repeat process for opposite bench. * If electric heater is chosen, continue onto next step. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 26 Repeat the process for the other bench. If the porch option is selected, start by installing the floor ensuring it is level. Secure with 2” (51mm) screws between the floor boards into the barrel wall. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 27 Fasten bench to floor and sauna wall using 3 - 2 ½” (64mm) screws on the top and bottom. Repeat process for other bench. Adjust the Lounge bench to your desired position and Enjoy! Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 28 Screw the dome bracket to the dome seat from underneath using 4- 1 ½” (38mm) screws. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 29 Transfer the measurements to the side of the front wall of sauna where the heater will be installed. Install the two ¼" x 1 ½" (6mm x 38mm) hex head lag screws (supplied with the heater) into the holes. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 30 Screw the longest support slat (B) flush to the wall support using 2 - 2 ½” (64mm) screws. Ensure the long support slat is flush with the assembled side piece and secure with 2 – 2 ½” (64mm) screws. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 31 “cures” the woodwork. All wiring should be installed according to the heater manufacturers instructions and by a • licensed electrician. • Do NOT use a G.F.I breaker Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 32 The heater can be positioned a little more to the back of the floor plate so more of the floor plate is out the front to help keep debris and ash of the sauna floor. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 33 Start a hole inside your circle with a drill bit or other method, then use a reciprocating saw to cut out the circle as neat as possible. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 34 Attach the first extension piece to the stove adapter on top of the wood stove. Place the first thick insulated chimney pipe on top of the first pipe and put it through the hole in the roof. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 35 2 flange pieces around the pipe. With the pipe centered, secure the flange pieces to the roof with the provided 1” (25mm) screws in the 2 slotted grooves. Locate the rubber outer flange. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 36 Attach the support strap around the 2 chimney pipes and tighten up. Insert the short chimney piece into the thick chimney piece, followed by the cap piece. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 37 1 ½” Stainless Steel screws (X13) Tools Required Hole saw or drill bit to drill holes Cordless Drill Robertson bit Outlet Vent high up close to dome wall Inlet Vent on front wall Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
-
Page 38: Vent Kit Installation
Ensure you are on the inside of the aluminum band before drilling. To prevent water from entering sauna when it rains, Do not place holes any higher than the middle stave. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com... - Page 39 Many people prefer not to install vents in prefabricated saunas. Generally, you have access to add a vent to your sauna once assembled if it is deemed necessary. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 40 Fold the ice & water shield over the front of the staves. Secure with staples. Continue stapling to the other side, staples will be hidden by the trim. Repeat on the rear of the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 41 Continue attaching the remaining trim pieces following the same process as the previous step. Once all of the trim is on and fits nicely, add 2 more screws to each piece of trim. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 42 1 ¼” (32mm) crown staples. When stapling, Be careful not to hit the aluminum bands. Use the provided spacing blocks as shown to get the correct placement of the next piece of bevel siding. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 43 Use one last piece of the bevel siding to overlap the 2 sides. Staple both sides of this piece to secure firmly. That will complete the installation of your cedar bevel siding roof kit. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 44 Install a support at 42” (107cm) high at the other end of the sauna. Install another one in the middle of the sauna and 1 more centered between these 2. This will make 6 supports across the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 45 Repeat for the opposite side of the sauna. Peel the film off the back of the ice & water shield. Place it flush to the bottom of the support boards and secure it with roofing nails on the ends. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 46 Tack it down with roofing nails. Continue this process until all the ice & water shield strips are placed. Cut off the excess ice & water shield from each end. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 47 The center trim piece may have to be cut to make it fit. Begin placing the shingles on the roof and secure with roofing nails. Continue adding shingles along this row to the back of the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 48 Continue adding shingles in the same manner to the back of the sauna,. When you get to the 4 row, start the row with a full shingle. Continue this pattern until you get to the top center of the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 49 Install the trim pieces to the back of the sauna in the same manner as the front securing with 1 ½” (38mm) screws. Again, the center trim piece may have to be cut to fit. Your Asphalt roof is now complete! Enjoy! Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 50 Secure with 2 ½” (64mm) screws from the underneath. Fasten each cove piece to the next through the predrilled holes on the front of each piece using a 2 ½” (64mm) screw. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 51 Cove Installation (Optional) Continue building the cove from the middle until the cove is complete. When installed, the cove should be centered and tight together and to the wall of the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 52 This natural weathering will not harm the wood or impair the sauna’s performance. If you wish to retain the natural color of your Dundalk Leisurecraft Sauna, there are many cedar stains on the market and almost as many opinions as to which is best.
- Page 53 8. After each use, leave the door fully open for a few hours if possible so the wood can dry out. These are guidelines only. Enjoy your sauna in whichever way you desire. Children must be supervised by an adult. tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 54 WARRANTY Dundalk LeisureCraft Inc. warrants our saunas against defects in materials and workmanship under normal/residential use for a period of five (5) years, as applicable, from the date of receipt of the product by the original end-user consumer. This warranty does not apply to normal wear and tear and/or natural weather conditions.