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09/2023
Outdoor Cabin Sauna
Assembly Instructions
Requirements:
2 People (recommended)
* Carpenter's Hammer
* Step Ladder
* Cordless Drill (we supply the bit)
* Tape Measure
Carpenter's Level
•
Rubber Mallet
•
7/16" Wrench
View the assembly process
tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com
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Summary of Contents for leisurecraft Outdoor Cabin Sauna
- Page 1 Assembly Instructions Requirements: 2 People (recommended) * Carpenter’s Hammer * Step Ladder * Cordless Drill (we supply the bit) * Tape Measure Carpenter’s Level • Rubber Mallet • 7/16” Wrench View the assembly process tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 2 Outdoor Cabin Sauna Assembly Instructions Index Base Preparation Sauna Assembly Standard Bench Installation Electric Heater Installation Wood Heater Installation (Chimney out the back wall) Care &Maintenance Warranty Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 3 A solid base for your sauna is recommended and can be made from any of the following. Concrete Pad Wood Deck Crushed Stone Patio Stone/Paver Blocks It is recommended to build a base larger than required to provide a sitting area for cooling off during your sauna session Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
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Page 4: Sauna Assembly
Unwrap your threaded rods and hardware. Insert the threaded rod through each corner as shown. Using your finger, thread rod into T nut until you can feel it is flush on the bottom. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com... - Page 5 Repeat the process on the other side. Insert the rear bottom wall stave onto the rods. This is the thick board with the lip on the bottom. Repeat the process on the front of the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 6 If installing a window, place the short stave with the window cut out on the 2 layer of short wall staves. Repeat on opposite side if 2 windows have been chosen. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 7 2 short front wall staves 4 more times. Slide the first window into the window notch. (if purchased) Repeat for the second window. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 8 When you reach the top of the windows, use the staves with the window cut outs to go over the windows. Insert another side wall stave on either side. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 9 Install the full-length front wall stave with the door notch cut out. Install another rear wall stave. Insert the top sides as shown, with the highest part of the angle cut towards the inside of the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 10 Install the gable on top of front Wall. The holes in the notch on end of front gable should slide over the threaded rod. Place a washer and nut over the threaded rod and tighten. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 11 Repeat on the other side of the roof. Staring at the bottom of one side of the roof, start applying the ice & water shield. Ensure the top pieces overlap each other. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 12 Gather up all of the roofing shingle strips. Shingle strips will come in 2 pieces. Be sure to match the number of the short piece to the number of the long piece. Find the shingle stripped marked “Bottom”. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 13 Center the ridge cap so the same amount overhangs on each end of sauna and secure. Center the ridge cap so the same amount overhangs on each end of sauna and secure. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 14 Repeat this process on the rear of the sauna. Install the preassembles corner trim with 2” (51mm) screws. Ensure the angled edge aligns with the roof. Repeat on the remaining 3 corners. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 15 Install towel hanger at desired height and secure with 1 ½” (38mm) screws. Fasten door frame to the walls using 2 ½” (64mm) screws. For the side with the hinges, you can go through the middle hole location. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 16 Place the top bench onto the top of the bench supports. Secure the brackets to the underside of the bench using 2 – 2 ½” (64mm) screws. Repeat for bracket at opposite side of the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 17 Secure with 2 ½” (64mm) screws into the wall & floor. Place the second bench bracket centered between the front wall of the sauna and the back wall bench. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 18 Secure the end of the top bench to the back wall bench using 2 ½” (64mm). Repeat the above steps for the bottom bench. (if ordered) Picture shown is with a 2-tier bench, smaller saunas may only have a top bench. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 19 Align the tapered ends with the slope of the roof. Repeat the above steps for the corner without the L bench using a full piece of corner trim. Again, ensure the tapered end is at the top. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
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Page 20: Electric Heater Installation
Transfer the measurements to the wall where the heater will be placed. Install the two ¼" x 1 ½" (6mm x 38mm) hex head lag screws (supplied with the heater) into the holes. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com... - Page 21 (2) – 1 ½” (38mm) screws per side. Repeat for the bottom heater guard support. Place 2- 2 ½” (64mm) screws into the pre-drilled holes on either side of heater guard to prepare for mounting. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 22 “cures” the woodwork. All wiring should be installed according to the heater manufacturers instructions and by a • licensed electrician. • Do NOT use a G.F.I breaker Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 23 Finish drilling from the outside of the sauna. Repeat the process for the vent on the opposite wall. Install the vent cover on the inside of the sauna using 1 – 1 ½” (38mm) screw centered between the holes. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 24 Secure the stainless vent cover over the holes on the front of the sauna using the provided screws. Repeat on the outside of the sauna for the holes under the heater. Note that these holes have no cover on the inside. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 25 Fasten the stove handle onto the stove door With the screws provided. Remove the screw on the back of stove and remove the back flap. Place the heat shield on the floor where the stove will Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 26 Place the short metal pipe into the back of the stove and mark it where it meets the wall. From the mark, make an 8” (203mm) circle. Cut out the circle with a jigsaw. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 27 Secure the heat shield to the wall with 6 – 1” (25mm) screws. Measure the distance from the wall to the center of the chimney. Mark this distance near the top of the sauna wall. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 28 Mark the center of the 3 support piece and install the chimney support bracket centered on this mark with the included lag screws. Assemble together the remaining chimney pieces. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 29 Push the chimney in until it aligns with the top support bracket and secure it with a support band and the included bolt and washers. Install the cap on the top of the assembled chimney. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 30 Use a 1 ½” (38mm) screw and attach the vent board on the inside of the sauna making sure it is tight but can still be turned. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 31 Only go half way through to prevent splintering and drill the remainder from the other side of wall. Using 1 ½” (38mm) screws, screw on the vent cover. (note that the vent guard only goes on the outside.) Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 32 This natural weathering will not harm the wood or impair the sauna’s performance. If you wish to retain the natural color of your Dundalk Leisurecraft Sauna, there are many cedar stains on the market and almost as many opinions as to which is best.
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Page 33: Warranty
Children must be supervised by an adult. WARRANTY Dundalk LeisureCraft Inc. warrants our saunas against defects in materials and workmanship under normal/residential use for a period of five (5) years, as applicable, from the date of receipt of the product by the original end-user consumer.
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