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Siemens VersiCharge Blue 80 AC Series Installation And Operation Manual

Siemens VersiCharge Blue 80 AC Series Installation And Operation Manual

Electric vehicle charging station
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  • Page 2 VersiCharge Blue™ 80 | Installation and Operations Manual General Information Safety Information Mounting Instructions Commissioning VersiCharge Blue™ 80 | Operation Installation and Operations Manual Faults Operating Instructions Maintenance Warranty Help! Technical Data Appendix List of abbreviations 11/2024 Rev 01...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 4 Table of contents General Information ..........................5 Safety Information ..........................7 Read this First ........................7 Safety Instructions (General and Specific) ................7 Instructions Pertaining to a Risk of Fire or Electric Shock ............8 Code and Standard References ..................... 9 Product Labels ........................
  • Page 5 Table of contents Faults ..............................41 General Troubleshooting Guide ..................41 Troubleshooting Guide for Technical Support ..............42 Maintenance ............................43 General Exterior Maintenance .................... 43 General External Checks ..................... 43 Cleaning Steps for Polluted Coupler ................... 44 Warranty .............................. 45 Help! ..............................
  • Page 6 General Information Contact Information Siemens Industry, Inc. Smart Infrastructure eMobility Solutions 3617 Parkway Ln. Peachtree Corners, GA 30092 +1 (855) 950-6339, option 9 Website - (https://usa.siemens.com/versicharge/) FCC Compliance This equipment has been tested and found to comply with the limits for class A commercial digital devices, pursuant to part 15 of the FCC Rules.
  • Page 7 Product information is subject to change without notice. All trademarks are recognized as the property of their respective owners. For Siemens VersiCharge Blue™ 80 Warranty Terms and Conditions, see the Section Warranty (Page 45). © 2024 Siemens Industry, Inc. All rights reserved.
  • Page 8 Safety Information Read this First This manual contains instructions for use during the installation, operation and maintenance of the Siemens VersiCharge Blue™ 80 electric vehicle charging station. Safety Instructions (General and Specific) DANGER Hazardous Voltage. Will cause death or serious injury.
  • Page 9 Safety Information 2.3 Instructions Pertaining to a Risk of Fire or Electric Shock Instructions Pertaining to a Risk of Fire or Electric Shock WARNING When using electric products, basic precautions should always be followed. This manual contains important instructions for units supplied with and without a NEMA 6- 50 plug that shall be followed during the installation, operation and maintenance of the unit.
  • Page 10 • This VersiCharge has been designated to meet the requirements in section 625 of the National Electric Code (NEC®). • UL Listing with Listing Number – Siemens VersiCharge devices are listed in UL file #E348556. • Complies with the following UL Standards: UL 1998, UL 991, UL2594/CSA C22.2 No.280/NMX-J-677-ANCE, UL 2231-1/CSA C22.2 No.281.1/NMX-J-668-1, UL 2231-2/CSA...
  • Page 11 • Charging Circuit Interrupting Device (CCID): The Siemens VersiCharge line of EV Charging Systems includes a CCID. The CCID is required by UL Standard 2231 and is designed to detect ground faults within the system and disconnect power from the downstream conductors when a fault is detected.
  • Page 12 Specific system parameters must be met for proper connections with Siemens EVSEs. In wye systems, as depicted in the below images, connect the Siemens EVSE to any two lines. In delta systems, Siemens EVSEs should only be connected to L1 and L2 in a bonded, center- tapped secondary.
  • Page 13 2.6.2 Unsuitable grounding systems Siemens EVSEs must not be connected to (1) a 120/208 VAC 3-phase ungrounded system, (2) a corner-grounded 120/240 VAC 3-phase delta system, or (3) any setup/configuration in which the center point of the AC power source is not grounded.
  • Page 14 Screw, #10-32 x 3/8", pan head, Phillips Lag screw, flanged hex head, 3/8 x 2-1/2” (holster) Label - installed output rating sheet Screw, M4 x 0.7 x 12mm, socket head Quick Start Guide - Siemens 80A 3.1.2 Standard Installation Equipment Preparation Tools and Equipment •...
  • Page 15 Mounting Instructions 3.2 Remove the VersiCharge from packaging Electrical Components and Connectors • 1-3/4” Conduit Connector • 1-1” Conduit Connector • 100A Circuit Breaker (smaller breakers may be used if allowed by NEC) • CAT I – 600V Multimeter (minimum rating) Wiring Materials •...
  • Page 16 Mounting Instructions 3.3 Mounting using a stud 1. Remove all components from the packaging. 2. Set aside the cable holster ④ and decorative cover ②. 3. Make sure that the cover and the decorative cover are not scratched. If you are mounting the VersiCharge to a stud, follow the steps in the section Mounting Using a Stud (Page 15).
  • Page 17 4. Mount the bracket to the wall using two 1/4” diameter concrete anchors, based on their respective instructions. 5. If you are utilizing a dual post mount, refer to the online post installation guide, available at the following link (https://info.siemens.com/viewer/66450b5b4be539aa1f080d68). VersiCharge Blue™ 80 | Installation and Operations Manual Operating Instructions, 11/2024, Rev 01...
  • Page 18 Mounting Instructions 3.5 Remove the main cover and the internal barrier Remove the main cover and the internal barrier 1. Using the T-20 torque drive, remove the two screws to detach the main cover from the EVSE. Note Retain the screws, setting them aside in a safe location. 2.
  • Page 19 Mounting Instructions 3.6 Attach the VersiCharge to the mounting bracket Attach the VersiCharge to the mounting bracket 1. Place the coupler aside to prevent it from being damaged. 2. Align the T-feature between the VersiCharge and wall mount and then slide the EVSE onto the wall mount.
  • Page 20 Mounting Instructions 3.7 Wiring the VersiCharge Wiring the VersiCharge 3.7.1 Wiring Information DANGER Hazardous Voltage. Will cause death, serious injury or property damage. To reduce risk of fire, connect only to a dedicated branch circuit rated 100A or greater in accordance with local codes.
  • Page 21 Mounting Instructions 3.7 Wiring the VersiCharge 3.7.2 Wiring using the bottom left entry Install 1” NPT flexible conduit and fitting Install 1” flexible conduit and NPT connector per the manufacturer’s installation instructions Note Straight liquid tight Arlington 1” NPT conduit (part number NMLT10-1) is recommended. Additionally, any standard 90 degree 1”...
  • Page 22 Mounting Instructions 3.7 Wiring the VersiCharge Note Prior to wiring, the optimal power wire length inside the EVSE shall be cut to Siemens recommended length: • L1 Wire (Black): 9.5” • L2 Wire (Gray): 7.0” • Ground (GND) Wire (Green): 4.5”...
  • Page 23 Mounting Instructions 3.7 Wiring the VersiCharge 3.7.3 Wiring using the rear entry Remove the factory sealing plug and move the hole seal 1. Locate the sealing plug in rear of the base assembly. 2. Loosen the lock nut on the inside to remove the sealing plug. 3.
  • Page 24 Note The charger will need to be mounted on the bracket to hardwire the device. Note Prior to wiring, the optimal power wire length inside the EVSE shall be cut to Siemens recommended length: • L1 Wire (Black): 9.5” • L2 Wire (Gray): 7.0”...
  • Page 25 Mounting Instructions 3.7 Wiring the VersiCharge 3.7.4 Set the maximum current switch Establish branch circuit current rating. The VersiCharge can be installed on a branch circuit rated less than 100A if the maximum output current is reduced as specified in the following Table. DANGER Hazardous Voltage.
  • Page 26 Mounting Instructions 3.7 Wiring the VersiCharge Set amperage switch DANGER Hazardous Voltage. Will cause death or serious injury. Turn off power before working on this equipment. The voltage present could cause injury or death. Extreme caution is required when servicing or installing the equipment referenced. The VersiCharge comes set to the maximum of the model.
  • Page 27 Mounting Instructions 3.8 Close the VersiCharge Apply output rating The accessory kit supplied with the EVSE includes a set of rating labels. These labels align to the possible input voltages and output rating of the unit. The output label that matches the install of the kit shall be applied to the product label.
  • Page 28 Mounting Instructions 3.8 Close the VersiCharge (Optional) Route the Ethernet cable 1. If the unit is equipped with Ethernet communications, locate the factory-installed 16mm liquid tight sealing plug on the bottom of the unit. 2. Pierce the membrane and feed approximately 12” to 14” of communication cable into the unit.
  • Page 29 Mounting Instructions 3.8 Close the VersiCharge Replace the internal barrier If you are not using Ethernet cable, place the internal barrier on top of the base and install, push it in, and torque the screws. Replace the main cover Note Ensure that the gasket is fully seated in the cover groove (it should not protrude above/beyond the groove), with no visible twists or breaks.
  • Page 30 Mounting Instructions 3.8 Close the VersiCharge Install the decorative cover 1. Carefully align the decorative cover with the main cover. 2. Hook the decorative on top, rotate towards the bottom, and firmly press the decorative cover in place, ensuring that all snaps are fully seated. 3.
  • Page 31 Mounting Instructions 3.9 Mount the cable holster Mount the cable holster 1. Mount the cable holster in an acceptable location within close proximity of the VersiCharge. – If you are installing a charger in a public environment, the cable holster must be mounted at least 18 inches above the ground if being installed indoors or at least 24 inches above the ground if being installed outdoors.
  • Page 32 Commissioning Required Open Ports Note that the following open ports are required for communication with Siemens Device Management and the logging server. Domain name Ports Application Usage layer protocol versichargesg.com 443, 9019 HTTPS, WSS Registration, upgrade requests, WebSocket communication versichargesg.blob.core.windows.net...
  • Page 33 4.2 Commissioning with PC or mobile device Commissioning with PC or mobile device For the integrated functions of the charger, you need an Internet connection to connect to Siemens Device Management. The connection is set up during the commissioning described here. Note If a charger is moved to another network or if ownership is changed, the charger must be deregistered before recommissioning.
  • Page 34 – Mobile Internet (SIM card only in the Cellular device) – Wi-Fi 5. Connect the charger to Siemens Device Management. This takes place automatically. 6. Assign a descriptive name for the charger. 7. Check the settings. You can find detailed commissioning instructions on the Internet (https://support.industry.siemens.com/cs/ww/de/view/109814740/en).
  • Page 35 To commission with the Sifinity Setup App, follow these instructions: 1. Install the Sifinity Setup App from the Google Play Store (https://play.google.com/store/apps/details?id=com.siemens.sifinitysetup) or from the Apple App Store (https://apps.apple.com/us/app/sifinity-setup/id6476152331?platform=ipad) on your mobile device. 2. Create a user account in the app.
  • Page 36 If you want to change network settings such as SSID and password after the charger has been successfully connected to Siemens Device Management, proceed as follows: 1. Delete the link of the charger with Siemens Device Management via the Sifinity Go App or via VersiCloud (https://www.versichargesg.com/Account).
  • Page 37 Operation Status LEDs location ① Status LEDs (multifunction display for charging status/error states) Figure 5-1 Status LEDs location Status LEDs functions Status LEDs Description Charger status Green color The charger is ready for operation. Status LEDS light up Blue color Charging in progress.
  • Page 38 Operation 5.2 Status LEDs functions Status LEDs Description Charger status Red color Charger fault Status LEDs light up Follow the instructions on error diagnostics and troubleshooting in the section Faults (Page 41). Yellow color Charging interrupted by charger, such as by local load management, OCPP or VersiCloud.
  • Page 39 Operation 5.3 Charging the vehicle Status LEDs Description Charger status Green and yellow color Offline mode Three LEDs light up The charger is ready for charging but has lost its connectivity to green VersiCloud. The right LED lights up Follow the instructions on General Troubleshooting in the section yellow Faults (Page 41).
  • Page 40 Operation 5.3 Charging the vehicle Charging process Proceed as follows to start charging: Figure 5-2 Charging the vehicle 1. Check if the required charging point is ready for operation: – The Status LEDs light up green. 2. Make sure that the charging cable is not damp or dirty. Then connect the charger to your vehicle.
  • Page 41 To perform commissioning, follow the instructions in the section Commissioning (Page 31). Note that the following functions are not available in this mode: • Connection with Siemens backend system • Connection with OCPP backend • Connection and control via network, smartphones and digital terminals •...
  • Page 42 2. Wait for up to 15 minutes and check whether the charger is found in the software. The charging cable is damaged. 1. Switch off the charger. 2. Open a service ticket on the Internet (https://emobility.usa.siemens.com/s/eMobilityCloud). VersiCharge Blue™ 80 | Installation and Operations Manual Operating Instructions, 11/2024, Rev 01...
  • Page 43 Follow the instructions below to open a service ticket for the charger: 1. Read status LEDs off the charger. 2. This specific combination of red LED lights will be provided in the service ticket (https://emobility.usa.siemens.com/s/eMobilityCloud) or via the support hotline (855-950- 6339, option 9). ①...
  • Page 44 Any additional service must be conducted by qualified personnel. If any damage is observed on the unit, contact your supplier or Siemens immediately. General exterior maintenance is recommended to be performed every six months, depending on the environment.
  • Page 45 Maintenance 7.3 Cleaning Steps for Polluted Coupler Cleaning Steps for Polluted Coupler 1. De-energize the unit and ensure the coupler is not connected to a vehicle. 2. Use a dry cloth to clean the cable, connector, and plug pins. 3. For the inside of the pins, use a dry cotton swab to remove debris. Do not use abrasive agents, compressed air, water jets, or steam cleaners.
  • Page 46 Please access the product warranties at the following links: Product Warranties • VersiCharge™ - Applies to all VersiCharge™ except the VersiCharge Blue™ 48A variant. (https://assets.new.siemens.com/siemens/assets/api/uuid:aa957eb2-0e18-4983-a559- 6c9a30851e1d/SIE-B40053-00-4AUS-VersiCharge-AC-Limited-Warranty.pdf) Accessories Warranties • VersiCharge™ Accessories - Applies to all VersiCharge™ accessories except those for VersiCharge Blue™...
  • Page 47 Help! Call us any time, any day, at +1 (855) 950-6339, option 9, or contact us via support ticket at (https://emobility.usa.siemens.com/s/eMobilityCloud). VersiCharge Blue™ 80 | Installation and Operations Manual Operating Instructions, 11/2024, Rev 01...
  • Page 48 -40 °C to +50 °C, >50 °C with derating, -40° C to +85° C (storage), 98% relative humid- ity, non-condensing Colors Siemens blue (Pantone 7700); FE gray VersiCharge Blue™ 80 | Installation and Operations Manual Operating Instructions, 11/2024, Rev 01...
  • Page 49 Description Catalog number UL Commercial (Wi-Fi and SIM) 80A 8EM1315-7BG16-1FH2 Data plans, accessories and bundles for chargers: Siemens offers chargers with data plans, posts and bundled solutions such as AC StartUp for customer convenience. See the table below: Description Catalog number...
  • Page 50 Appendix Wiring Schematics Branch circuit shall be rated ≥125% of the current setting of the EVSE. Consult Sections 625.41 and 625.42 of the NEC for detailed information. GFCI may be required. Consult Section 625.54 of the NEC for detailed information. This additional disconnecting means may not be required if the branch circuit breaker can serve this purpose.
  • Page 51 Appendix A.2 Hardwire Bending Diagrams Hardwire Bending Diagrams A full-size wire bending diagram is supplied in the box. VersiCharge Blue™ 80 | Installation and Operations Manual Operating Instructions, 11/2024, Rev 01...
  • Page 52 List of abbreviations Alternating current Access Point Name Direct current Electrostatic Discharge Electric Vehicle Frequently Asked Questions International Electronical Commission Impact Protection International Organization for Standardization International Protection Miniature circuit breaker Measurement Instruments Directive OCPP Open Charge Point Protocol Personal Computer RCCB Residual current operated circuit breaker RFID...

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