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Introduction Safety instructions Description SICHARGE UC MastHood Application planning Operating Instructions Mounting Connecting Commissioning Operation Alarm, error and system messages Maintenance and service Disposal Service & Support Technical specifications Declaration of Conformity List of abbreviations 04/2024 A5E50495836-AC...
Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Industrial Security......................13 Identification of the device....................14 Description............................15 Compatibility........................15 Approach direction......................15 Product overview......................15 Structure of a SICHARGE UC MastHood................16 3.4.1 External structure......................16 3.4.2 Construction of the contact hood..................17 3.4.3 Construction of electronics box..................20 3.4.4...
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Contact hood cover......................76 Disposal.............................. 11.1 Disposing of packaging..................... 77 11.2 Disposal of MastHood....................... 77 Service & Support..........................78 Technical specifications........................79 13.2 Dimension drawings......................81 Declaration of Conformity........................82 List of abbreviations........................... 83 Index..............................84 SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
SICHARGE UC charging station, you can connect up to 5 CCS devices to the SICHARGE UC charging station. It is possible to combine different CCS devices, e.g. SICHARGE UC MastHood and SICHARGE UC Dispenser. The SIEMENS SIMATIC controller automatically controls the charging process using the PROFINET connection.
– Connecting electrical cables to the charging station – Commission the charging station – Perform the electrotechnical work on the charging station • Users – Charging electric vehicles • Service personnel – Performing maintenance and servicing SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
When you are working at a height above 1 m, use a fall arrester. Use work platforms/lifting platforms to provide qualified personnel with a stable surface. Take the necessary precautions to prevent tools and components from falling. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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The SICHARGE UC MastHood meets the following standards: • EN 61000-6-2:2005/AC:2005: Electromagnetic compatibility (EMC) - Part 6-2: Generic standards – Immunity for industrial environments, 2005 • EN 61000-6-4:2007/A1:2011: Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Interference emission for industrial environments, 2007 SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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• Keep the key for the door locks safe against access by unauthorized persons. • Only make the key available to authorized personnel for work performed inside the SICHARGE UC MastHood. • Do not leave the SICHARGE UC MastHood unattended when the maintenance door is open. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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• Comply with the technical specifications for transport, storage and operation. • Check the contact hood for manipulation, damage and foreign objects. • Do not use a device if it is damaged. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
Safety signs are attached to the SICHARGE UC MastHood in order to handle the SICHARGE UC MastHood safely. Safety signs in the cabinet of the SICHARGE UC MastHood The following safety sign is located behind the maintenance door of the SICHARGE UC MastHood: Safety sign Meaning Warning of dangerous voltage SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Using versions that are obsolete or are no longer supported can increase the risk of cyber threats.
Information on the nameplate You can find the following information on the SICHARGE UC MastHood nameplate: Figure 2-1 Nameplate Position of the type plate The type plate is located outside of the maintenance door of the SICHARGE UC MastHood. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
Compatible pantographs The SICHARGE UC MastHood is compatible with the following pantographs: • Schunk Roof-Mounted Pantograph SLS102 Contact your Siemens sales partner for information on the use of other pantograph models. Approach direction Planning the approach direction You may approach the contact hood of the SICHARGE UC MastHood with the electric vehicle only from a fixed, defined side.
Description 3.4 Structure of a SICHARGE UC MastHood Different versions The SICHARGE UC MastHood is available in different boom lengths. Application The SICHARGE UC MastHood is intended for charging electric vehicles, e.g: • Bus stops • Vehicle depots Structure of a SICHARGE UC MastHood 3.4.1...
Description 3.4 Structure of a SICHARGE UC MastHood Contact hood The contact hood represents the interface to the onboard pantograph of the electric vehicle. The contact hood allows continuous adjustment of ± 200 mm. The contact hood can be adjusted ± 1.5° to the direction of travel and ± 3.5° across the direction of travel of the electric vehicle.
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Description 3.4 Structure of a SICHARGE UC MastHood Connections and approach direction from the left The following figure shows the construction of the contact hood with the approach direction from the left. SICHARGE UC MastHood ① Approach direction from the left ②...
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Description 3.4 Structure of a SICHARGE UC MastHood Connections and approach direction from the right The following figure shows the construction of the contact hood with the approach direction from the right. SICHARGE UC MastHood ① DC+ connection ② Ground connection ③...
Description 3.4 Structure of a SICHARGE UC MastHood 3.4.3 Construction of electronics box Electronics box of the contact hood The following figure shows the electric box with the components. ① PLC gateway ② 24 V DC power supply ③ Control cabinet heater ④...
No EMERGENCY OFF button on the SICHARGE UC MastHood The optional EMERGENCY STOP button is installed on the connected SICHARGE UC charging station. WARNING Resetting alarm states Only by qualified electricians may perform a reset of alarm states. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
EMERGENCY OFF state. When the alarm has been reset, the SICHARGE UC MastHood is ready for operation again. The EMERGENCY OFF state is automatically reset when the insulation fault has been rectified. Contact the electrician in charge if the EMERGENCY OFF fault persists. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
• Circuit diagram NOTE Disclaimer of liability Customers are responsible for safekeeping of the documents and objects received. Siemens is not obligated to reproduce transferred documents and objects. Siemens is not liable for the improper use of intelligent devices. SICHARGE UC MastHood...
The carrier must confirm the red colored or missing indicator on the receipt. Check the overall transport packaging After you have checked the shock indicator, continue the incoming goods inspection with the visual inspection of the entire transport packaging. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
In particular, document the damage as follows: • Photograph the damage. • Record all known information on the damaging event, e.g. location, time and date. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
Due to the polarity of the busbars in the contact hood, the approach direction is important during planning. You may only position the electric vehicle under the SICHARGE UC MastHood in the specified direction. Observe the approach direction when planning and ordering. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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(Page 79). NOTE Seal of the mast base Seal the mast base and cable openings from the foundation. Use appropriate materials to prevent ingress of the following. • Humidity • Animals • Insects SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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Description 120 mm Center of contact hood - outer edge of on-board pantograph 385 mm Center of contact hood - Outer edge of contact hood = Specification of electric vehicle required = Specification of local regulations required SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
In exceptional cases, you can fasten the DC charging cables on the ground with suitable protection. We recommend using shielded cables when routing cables above ground to reduce the electromagnetic radiation of the cables. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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– Lay PROFINET IO cables close to grounded cabinet components. – PROFINET IO cables and low-voltage and direct-voltage cables may only cross each other at a 90° angle. – Ground the cable shield of the PROFINET IO cables at both cable ends. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
Ensure a sufficiently large safety zone around the mounting surface. For example, use warning signs and barriers. Cable entry position The following figure shows the position of the cable entry from below into the SICHARGE UC MastHood. Figure 4-4 Cable entry mast base from below SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
4. Apply corrosion protection to the bare surfaces to protect the SICHARGE UC Masthood from corrosion. Cable length The length of the connecting cables of the SICHARGE UC MastHood is 2.5 m from the upper edge of the foundation. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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Fastening points on the ground Prepare threaded rods for fastening the SICHARGE UC MastHood to the foundation. The following figure shows the dimensions in mm for the position of the threaded rods. Figure 4-6 Fastening points of the mounting plate SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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• Threaded rods cast in the foundation: – 8 threaded rods M30 8.8 – 16 washers M30 – 32 nuts M30 8.8 – Sealing material to prevent the ingress of moisture, animals and insects SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
• Do not keep the SICHARGE UC MastHood decommissioned for more than one year. For long-term storage of the SICHARGE UC MastHood. also do the following: • Regularly check that the actual storage conditions do not allow condensation to form. • Regularly check the SICHARGE UC MastHood for damage. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
NOTE Transporting the SICHARGE UC MastHood on a transport pallet The transport pallet protects the SICHARGE UC MastHood from damages and makes transport easier. • Therefore, always transport the SICHARGE UC MastHood on the transport pallet. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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1. Drive into the transport pallet with the forks on the transverse side. 2. Retract the forks as far as possible without damaging the SICHARGE UC MastHood. 3. Lift the SICHARGE UC MastHood vertically. 4. Transport the SICHARGE UC MastHood to the installation location or storage place. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
1 m. WARNING Falling parts When working at an elevated height, watch out for falling parts. CAUTION Risk of stumbling or slipping Keep the work area clean and tidy to prevent stumbling and slipping. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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In exceptional cases, you can fasten the DC charging cables on the ground with suitable protection. We recommend using shielded cables when routing cables above ground to reduce the electromagnetic radiation of the cables. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
– SW 30 – SW 46 The fastening material on the mounting surface is not included in the scope of delivery. You can find details on this in the section Preparing the mounting area (Page 31). SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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2. Attach the approved sling to the end of the mast. 3. Place a piece of wood or similar under the base of the mast. 4. Lift it carefully until the SICHARGE UC MastHood hangs vertically from the sling. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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To position the SICHARGE UC MastHood on the base area, follow these steps: Figure 5-3 Mounting the mast 1. Transport the SICHARGE UC MastHood to the base area. 2. Position the SICHARGE UC MastHood over the threaded rods on the base area. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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Mounting 5.2 Mounting the MastHood 3. Open the maintenance door with the 8 mm triangular key. Figure 5-4 Maintenance door SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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10. Align the SICHARGE UC MastHood on the threaded rods. 11. Tighten the nuts with a torque of 550 Nm. 12. Turn the lock nuts slightly away from the nuts. 13. Apply a screw lock to the threaded rods. We recommend LOCTITE 243. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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Raising the boom To raise the boom, proceed as follows: Figure 5-6 Lifting the boom 1. Attach the approved sling to the end of the boom, near the contact hood. 2. Carefully tension the sling. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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4. Fit the 2 holes of the hinge with the M16 x 90 screws and self-locking nuts. 5. Tighten the 5 screws with a torque of 215 Nm. Repeat steps 1 - 5 on the other side of the boom. In the figure, the steps are marked 6 - 10. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
You use the eccentric bushes you adjust the contact hub in the direction of travel and traverse to the direction of travel at the same time. 3. Tighten the locking screws with a tightening torque of 75 Nm. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
Only a qualified and trained electrician may work on the SICHARGE UC MastHood. WARNING Fall arrester Use approved protective equipment to protect persons, components and tools against falling starting at a working height of 1 m. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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These are, for example, inattentiveness, slipping and tripping risks as well as vandalism. Provide additional protective measures, for example: • Warning signs • Safe location of the SICHARGE UC MastHood • Barriers • Training of drivers and operators • Sufficient lighting SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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Safety area for mounting Create a safety area around the mounting surface with warning signs and barriers. NOTICE Risk of crushing/cutting When mounting, look out for moving parts and protruding cables and bolts. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
• The SICHARGE UC MastHood is mounted at the location. • The connecting cables are inserted into the SICHARGE UC MastHood. Preparation for connection Prepare the connection of the lines. 1. Open the maintenance door with the 8 mm triangular key. Figure 6-1 Maintenance door SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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Connecting 6.2 Preparation for connection 2. Loosen the 3 screws of the plastic cover and remove the cover. Figure 6-2 Plastic cover SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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Connecting 6.2 Preparation for connection 3. Hold the deflector and remove the deflector screw. Figure 6-3 Removing the deflector 4. Turn the deflector to the side. 5. Remove the deflector from the SICHARGE UC MastHood. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
2. Cut the foundation grounding electrode to the correct length. 3. Clean the clamping surface of the foundation grounding electrode. 4. Place the foundation grounding electrode in the clamp. 5. Mount the clamping plates. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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Connecting 6.3 Connecting the foundation grounding electrode 6. Tighten all screws with the corresponding tightening torque from the following table. Screw Tightening torque 5 Nm 10 Nm 20 Nm 45 Nm 75 Nm 7. Check the connection. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
Connecting 6.4 Connecting the protective conductor Connecting the protective conductor Requirement The requirements in the section Preparation for connection (Page 51) must be met to connect the protective conductor. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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6. Fasten the cable lug correctly to the end of the conductor using a suitable crimping tool. 7. Screw the cable lug of the protective conductor to the ground connection. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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Connecting 6.4 Connecting the protective conductor 8. Tighten the screw with the corresponding tightening torque according to the following table. Screw Tightening torque 5 Nm 10 Nm 20 Nm 45 Nm 75 Nm 9. Check the connection. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
6. Strip the ends of the conductors so that the remaining insulation reaches up to the wire end sleeve. 7. Fasten the wire end sleeves properly on the conductor ends. 8. Clamp the protective conductor into the ground terminal. 9. Clamp the L conductor into the L terminal. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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11. Check the connections of the conductors to the terminals. 12. Tighten the clamps with a torque of 0.25 Nm. 13. Close the enclosure of the socket. 14. Insert the socket into the plug. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
PROFINET IO connection The following figure shows the connection of PROFINET IO. Figure 6-7 PROFINET IO connection NOTICE Network connection The SICHARGE UC devices form a closed network. Do not establish a connection to other networks and devices. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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Follow the instructions of the connector manufacturer to assemble the Industrial Ethernet connector. NOTE Using a pre-assembled PROFINET IO cable The connection is made easier for the installer when using a pre-assembled PROFINET IO cable. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
To connect the DC cables, the requirements in the section Preparation for connection (Page 51) must be fulfilled. Connections for the DC cables The following picture shows the connection of the DC cables. ① DC- cable ② DC+ cable Figure 6-8 DC cable connection SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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Fasten the lock nut of the screw with a suitable tool to avoid damaging the DC contactor. 12. Check the connection of the DC cables to the DC terminals. 13. Apply sealing paint. See also Connecting the foundation grounding electrode (Page 54) SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
Before switching on the SICHARGE UC MastHood for the first time, a qualified electrician checks the following points: • Insulation • Loop impedance Mounting the covers After the checking the SICHARGE UC MastHood, mount the plastic cover. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
The service menu in the connected charging station enables you to switch the DC voltage and the DC contactors. Follow the instructions of the connected charging station. Automatic startup The SICHARGE UC MastHood starts automatically. Wait until the SIMATIC S7-1200 CPU of the SICHARGE UC MastHood has fully started. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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Commissioning 7.2 Switch on MastHood Mounting the covers After the checking the SICHARGE UC MastHood, mount the plastic cover. Close the maintenance door. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
Dangerous electrical voltage is applied to the contacts during the charging process. Do not stay within reach of the contact hood and the pantograph during the charging process. NOTE Operation only allowed with cover Operate the SICHARGE UC MastHood only with closed maintenance door and mounted covers. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
• Do not allow a damaged pantograph to make contact with the contact hood. • If damage to the pantograph or the contact hood occurs during charging, immediately press the EMERGENCY STOP button on the SICHARGE UC charging station. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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Only instructed and authorized persons are allowed to operate the SICHARGE UC charging station. Terminating the charging process The charging process is automatically terminated. To release the contact, retract the pantograph on the electric vehicle. See also Location planning (Page 26) SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
Depending on the type of error, the SICHARGE UC MastHood issues different alarm messages. The messages are displayed on the touch screen of the connected SICHARGE UC charging station. WARNING Resetting alarm states Alarm states may only be reset by qualified electricians. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
• Make sure that the SICHARGE UC MastHood does not carry any live voltage. • Only then start working on the SICHARGE UC MastHood. WARNING Fall arrester Use approved protective equipment to protect persons, components and tools against falling starting at a working height of 1 m. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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Use the personal protective equipment required for the work. For example: • Protective shoes • Helmet • Safety vest • Gloves • Protective goggles NOTICE Risk of crushing/cutting During maintenance and service, pay attention to moving parts and protruding cables and bolts. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
The following maintenance/service measures are necessary to maintain the functionality and operational safety of the SICHARGE UC MastHood. Required descriptions The following explains how to remove the covers: • Maintenance door and cover (Page 51) • Contact hood cover (Page 76) SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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Maintenance door for easy open • Rubber seal is on maintenance door and there are no cracks Electrical testing • Strain reliefs and locking of the plug connections • DC contactors on function SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
Mounting the cover To install the cover, proceed in reverse order to remove the cover. Use a screw lock when installing the cover. We recommend Loctite 243. Tighten the screws with a torque of 10 Nm. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
Old devices and batteries must not be disposed of by household waste or bulky waste. It should be made ineffective before the device is disposed of. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
• Type of the charging station • Serial number You can find this information on the nameplate of the charging station. The eMobility Team https://new.siemens.com/global/en/products/energy/medium- ) will also answer questions on voltage/solutions/emobility/sicharge-uc.html products and services. SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
Steel, hot dip galvanized according to ISO 12944-5 Color Zinc gray Overall dimensions width 3510 mm Overall dimension depth 1300 mm Overall dimensions height 5765 mm Weight 850 kg Transport specifications Length 6.1 m Width 1.5 m Altitude 1.5 m Weight with pallet 950 kg SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
-F11 -QA21 DC single conductor -F12 -QA22 DC single conductor PE housing PE housing PE single conductor -XL-2 -XD02-L 9 ... 12 mm AC cable -XL-5 -XD02-N PE housing -XD02-PE PROFINET IO -K103-P2 -XF01 7 ... 8 mm PROFINET IO Leitung SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
• Torque wrench for ranges from 5 Nm to 550 Nm • Loctite 243 screw lock or similar • Electrical measuring devices for commissioning 13.2 Dimension drawings Dimensions The following figures show the dimensions of the SICHARGE UC MastHood. Figure 13-1 Dimension drawing MastHood SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
• EN 61000-6-2:2005/AC:2005 • EN 61000-6-4:2007/A1:2011 • EN IEC 63000:2018 Safekeeping location of the declaration of conformity SIEMENS AG keeps the EU Declaration of Conformity of the charging station available for the responsible authorities at the following location: SIEMENS AG Smart Infrastructure Distribution Systems Schuhstr.
Direct voltage International Protection International protection class Degree of impact resistance OCPP Open Charge Point Protocol Open communication standard Powerline Communication Technology for data transmission Persönliche Schutzausrüstung Personal protective equipment Schlüsselweite Width across flats SICHARGE UC MastHood Operating Instructions, 04/2024, A5E50495836-AC...
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