Siemens SICHARGE UC Charger Installation And Commissioning Manual
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Siemens SICHARGE UC Charger Installation And Commissioning Manual

Siemens SICHARGE UC Charger Installation And Commissioning Manual

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Edition
05/2025
INSTALLATION AND COMMISSIONING CHECKLIST
SICHARGE
SICHARGE UC
8EM4XXX-XXXXX-XXXX
siemens.com/sichargeuc

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Summary of Contents for Siemens SICHARGE UC Charger

  • Page 1 Edition 05/2025 INSTALLATION AND COMMISSIONING CHECKLIST SICHARGE SICHARGE UC 8EM4XXX-XXXXX-XXXX siemens.com/sichargeuc...
  • Page 2 Introduction Prerequisites SICHARGE UC Charger Installation and Commissioning SICHARGE UC Dispenser Checklist for SICHARGE UC SICHARGE UC MastHood Product Information SICHARGE UC MastPanto SICHARGE UC Panto Kit 05/2025 A5E52548271-AD...

  • Page 3: Legal Information

    Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 4: Table Of Contents

    Table of contents Introduction............................Prerequisites............................SICHARGE UC Charger......................... Pre-Installation........................Installation........................Connection........................15 Testing and Closure......................24 Commissioning......................... 26 SICHARGE UC Dispenser........................31 Pre-Installation........................31 Installation........................Connection........................35 Commissioning......................... 39 SICHARGE UC MastHood........................43 Pre-Installation........................43 Installation........................Connection........................53 Commissioning......................... 57 SICHARGE UC MastPanto........................
  • Page 5 Table of contents 7.3.2 Overview of cabling......................106 7.3.3 Connection table......................107 7.3.4 Connection........................109 Commissioning......................... 113 Installation and Commissioning Checklist for SICHARGE UC Product Information, 05/2025, A5E52548271-AD...

  • Page 6: Introduction

    Introduction Introduction - Notes for use This document contains several checklists intended as additional help for the installation and commissioning of the charging station SICHARGE UC. The document is intended for documenting and confirming executed steps during installation and commission. It is only to be used by trained personnel and requires knowledge of the SICHARGE UC Operating Instructions.

  • Page 7: Prerequisites

    Software Tools For the correct configuration and update of the charging devices and their subsystems, be sure to have the following software with you: • TIA Portal V15 DVD1 (https://support.industry.siemens.com/cs/ww/en/view/109752566) • Updates for STEP 7 V15 and WinCC V15 (https://support.industry.siemens.com/cs/ww/en/view/109752566) • HSP for TIA Portal •...

  • Page 8: Sicharge Uc Charger

    Access to the latest version of the operating manual is guaranteed. You will find the most current ☐ ☐ ☐ documents at the following link (https://support.industry.siemens.com/cs/de/en/view/109818120). Access to the latest version of the UC Installation manual is guaranteed ☐ ☐...
  • Page 9 SICHARGE UC Charger 3.1 Pre-Installation Location inspection Checklist item The main circuit breaker of external switchboard has parameters according to specification [Ir= ☐ ☐ ☐ 280A; Ii=1600A] Write down the parameters in the comment section & take a picture of the breaker and its settings ☐...
  • Page 10 SICHARGE UC Charger 3.1 Pre-Installation ① Base area of charging station ② Area for the cable routing ③ Area for cable inlet ④ Reinforced concrete Figure 3-1  Example for footprint and foundation Charger reception Checklist item The delivery is completeness and all components correspond to the delivery note ☐...

  • Page 11: Installation

    SICHARGE UC Charger 3.2 Installation Installation Charger placing Checklist item Mark on the base the points where the fastening points will be made as recommended in the oper­ ☐ ☐ ☐ ating manual Drill holes for fastening points as recommended in the operating manual.
  • Page 12 SICHARGE UC Charger 3.2 Installation Figure 3-2  Inserting the connecting cable into the cabinet Checklist item 20 Open the cabinet door. To prevent the door from closing suddenly, fix it in place with suitable aids. ☐ ☐ ☐ 21 Get down the charging station smoothly and vertically, guiding the cables through the openings ☐...
  • Page 13 SICHARGE UC Charger 3.2 Installation Checklist item 28 Pull the power cable through the hole in the cable gland plate ☐ ☐ ☐ 29 If you are installing a charging station for charging via decentralized charging points, pull the DC ☐...
  • Page 14 SICHARGE UC Charger 3.2 Installation Comments and findings: Name Function Signature / Date Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer.

  • Page 15: Connection

    SICHARGE UC Charger 3.3 Connection Connection WARNING Danger due to high voltages Ensure that the cable is not under voltage Connecting the power supply cable ① Main switch/terminals L1 (-QA01:2); L2 (-QA01:4); L3 (-QA01:6) ② ③ ④ ⑤ ⑥ PE conductor (PE cabinet) ⑦...
  • Page 16 SICHARGE UC Charger 3.3 Connection Connecting the PE conductor Checklist item Strip the insulation from the end of the conductor so that the remaining insulation extends up to ☐ ☐ ☐ the cable lug. Fasten the cable lug correctly to the end of the conductor.
  • Page 17 SICHARGE UC Charger 3.3 Connection Connecting DC cables ① DC- (terminal -RF13) ② DC+ (terminal -RF13) ③ PE conductor (PE cabinet) ④ Distance from base to PE conductor connection 330 mm ⑤ Distance from base to DC connection points 1120 mm Figure 3-4  Connections for the DC cable...
  • Page 18 SICHARGE UC Charger 3.3 Connection Connecting DC+ and DC- conductors Checklist item Select an M10-size cable lug for the corresponding conductor cross-section. ☐ ☐ ☐ Strip the insulation from the end of the conductor so that the remaining insulation extends up to ☐...

  • Page 19: External Communication

    SICHARGE UC Charger 3.3 Connection External communication ① Router KE01 for Siemens backend ② Router KE02 for customer/OCPP backend ③ Detailed view of the slot for the SIM card Figure 3-5  Router for mobile communication Router for mobile communication Checklist item The tray for the SIM card is located between the Ethernet switch and the power supply.
  • Page 20 SICHARGE UC Charger 3.3 Connection ① Opening for the cable gland ② Router KE02 for the customer/OCPP backend ③ Ethernet cable Figure 3-6  Cable routing for the Ethernet cable Internet via Ethernet Checklist item Insert the Ethernet cable into the charging station. Connect the Ethernet cable to the port of router ☐...

  • Page 21: Internal Communication

    SICHARGE UC Charger 3.3 Connection Internal communication ① Opening for the cable gland ② SCALANCE Ethernet switch ③ Ethernet cable Figure 3-7  Cable routing for the Ethernet cable Checklist item (if applicable) - Insert the RJ45 connector of the Ethernet cable into a free connection of the ☐...

  • Page 22: Connecting The Auxiliary Power Supply

    SICHARGE UC Charger 3.3 Connection Connecting the auxiliary power supply ① Opening for the cable gland ② Terminals for the auxiliary power supply ③ Cable for the 230 V AC auxiliary power supply Figure 3-8  Cable routing for the auxiliary current Connecting the auxiliary power supply...
  • Page 23 SICHARGE UC Charger 3.3 Connection Connecting the auxiliary power supply Checklist item Connect the N conductor of the cable to the terminal "-FC30:4". ☐ ☐ ☐ The tightening torque of the screw terminals is between 2.5 and 3 Nm. ☐ ☐...

  • Page 24: Testing And Closure

    SICHARGE UC Charger 3.4 Testing and Closure Testing and Closure Testing Checklist item Follow the test and measurement protocol for initial testing of electrical installations IEC 60364-6 ☐ ☐ ☐ Determine whether the regulatory requirements have been met during the installation of the elec­...
  • Page 25 SICHARGE UC Charger 3.4 Testing and Closure Installation closure Checklist item Position all protective cover ☐ ☐ ☐ Tighten the fastening screws of the protective cover ☐ ☐ ☐ The door rubber gaskets are in good conditions ☐ ☐ ☐...

  • Page 26: Commissioning

    SICHARGE UC Charger 3.5 Commissioning Commissioning Control Customer: Date: Serial number: Date of manufacture: Location: Name: Checklist item Installation report available and correct ☐ ☐ ☐ Installation report signed ☐ ☐ ☐ Planning check Checklist item Access to the latest version of the operating manual is guaranteed. You will find the most current ☐...

  • Page 27: Ensure Safety

    SICHARGE UC Charger 3.5 Commissioning Checklist item 22 Access to a Multimeter is guaranteed. ☐ ☐ ☐ 23 Access to a Clamp Meter is guaranteed. ☐ ☐ ☐ 24 Access to a CCS compliant EV with SoC lower than 60% is guaranteed.

  • Page 28: Software Verification

    11 The monitoring device is well connected and in good condition. ☐ ☐ ☐ 12 The SIM card is inserted in the router for the Siemens backend (Verified the need of router for the ☐ ☐ ☐ Siemens backend in advance) 13 The protections against direct touching are well installed and in good condition.

  • Page 29: Functional Verification

    SICHARGE UC Charger 3.5 Commissioning Checklist item The charger date and time are configured to the local date and time (Configuration done manually). ☐ ☐ ☐ In case of a system with multiple dispensers, the charging priority sequence was defined (verified ☐...
  • Page 30 SICHARGE UC Charger 3.5 Commissioning Checklist item Download the session log from the configuration webserver. ☐ ☐ ☐ Write down the vehicle model used for testing. ☐ ☐ ☐ Remove the plug and wait 10s. ☐ ☐ ☐ 10 Reconnect the vehicle.

  • Page 31: Sicharge Uc Dispenser

    SICHARGE UC Dispenser Pre-Installation Control Customer: Date: Serial number: Date of manufacture: Location: Name: Checking delivery Checklist item Check the completeness of the delivery ☐ ☐ ☐ Check that the delivery documents correspond to the goods delivered ☐ ☐ ☐ Checking the shock indicator Checklist item Check whether there is a shock indicator on the transport packaging...

  • Page 32: Installation

    SICHARGE UC Dispenser 4.2 Installation Checklist item Remove the packaging for sea transport   ☐ ☐ ☐ • Remove the aluminum compound foil   ☐ ☐ ☐ • Remove the screws from the side panel of the packaging   ☐ ☐ ☐ • Take off the side panel  ...
  • Page 33 SICHARGE UC Dispenser 4.2 Installation Checklist item 11 Tighten the nuts with the tightening torque of the bolt anchors as per the manufacturer's instruc­ ☐ ☐ ☐ tions 12 Seal the openings from the mounting surface to the mounting plate with a suitable sealant to pre­ ☐...
  • Page 34 SICHARGE UC Dispenser 4.2 Installation Checklist item 12 Attach the washers to the top bolt anchors ☐ ☐ ☐ 13 Attach a bolt lock to the top bolt anchors. We recommend LOCTITE 243 ☐ ☐ ☐ 14 Screw the cap nuts onto the top bolt anchors ☐...

  • Page 35: Connection

    SICHARGE UC Dispenser 4.3 Connection Connection WARNING Danger due to high voltages Ensure that the cable is not under voltage Figure 4-1  Connection of one dispenser Installation and Commissioning Checklist for SICHARGE UC Product Information, 05/2025, A5E52548271-AD...
  • Page 36 SICHARGE UC Dispenser 4.3 Connection ① UC150 charging station ② PE conductor ③ AC connection cable ④ Ethernet cable connection for external communication ⑤ Ethernet cable connection for internal communication between charging station and dispenser ⑥ AC AUX cable to charge point ⑦...

  • Page 37: Connecting The Dc Cable

    SICHARGE UC Dispenser 4.3 Connection Connecting cable L1, N Checklist item Remove the sheath of the power supply cable to a length of approx. 5 cm ☐ ☐ ☐ Select a wire end ferrule for the appropriate conductor cross-section ☐ ☐ ☐...

  • Page 38: Connecting The Ethernet Cable

    SICHARGE UC Dispenser 4.3 Connection Connecting DC+ and DC- conductors Checklist item Use a suitable tool to heat the shrink-on sleeve ☐ ☐ ☐ Plug the DC+ cable lug onto the DC+ busbar ☐ ☐ ☐ Tighten the screw with the DC+ cable lug with a tightening torque of: ☐...

  • Page 39: Commissioning

    SICHARGE UC Dispenser 4.4 Commissioning Comments and findings: Name Function Signature / Date Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Commissioning Control Customer:...

  • Page 40: Installation Check

    SICHARGE UC Dispenser 4.4 Commissioning Installation check Checklist item Make sure the circuit breaker on the connected SICHARGE UC charging station is switched off ☐ ☐ ☐ Check that anchor bolts are correctly installed on the dispenser ☐ ☐ ☐ Setting the thermostat Checklist item Write down the value to which you have set the thermostat.

  • Page 41: Software Verification

    SICHARGE UC Dispenser 4.4 Commissioning Software verification Checklist item Update and write down the installed version of the following components   • Siemens controller version   • HMI version  • EVSE charging parameters (voltage, current, and power limit)  • EVA Charge SE board •...
  • Page 42 SICHARGE UC Dispenser 4.4 Commissioning Comments and findings: Name Function Signature / Date Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 05/2025, A5E52548271-AD...

  • Page 43: Sicharge Uc Masthood

    SICHARGE UC MastHood Pre-Installation Control Customer: Date: Serial number: Date of manufacture: Location: Name: Checking delivery Checklist item Check the completeness of the delivery ☐ ☐ ☐ Check that the delivery documents correspond to the goods delivered ☐ ☐ ☐ Checking the shock indicator Checklist item Check whether there is a shock indicator on the transport packaging...
  • Page 44 SICHARGE UC MastHood 5.1 Pre-Installation Construction and approach direction Approach direction from the left Checklist item The following figure shows the construction of the contact hood with the approach direction from ☐ ☐ ☐ the left SICHARGE UC MastHood ① Approach direction from the left ②...
  • Page 45 SICHARGE UC MastHood 5.1 Pre-Installation SICHARGE UC MastHood ① DC+ connection ② PE Ground connection ③ DC- connection ④ Approach direction from the right ⑤ Electronics box ⑥ CP connection Figure 5-2  Contact hood with approach direction from the right Installation and Commissioning Checklist for SICHARGE UC Product Information, 05/2025, A5E52548271-AD...

  • Page 46: Installation

    SICHARGE UC MastHood 5.2 Installation Comments and findings: Name Function Signature / Date Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation Preparing the mounting area Checklist item...
  • Page 47 SICHARGE UC MastHood 5.2 Installation Installation and Commissioning Checklist for SICHARGE UC Product Information, 05/2025, A5E52548271-AD...
  • Page 48 SICHARGE UC MastHood 5.2 Installation Dimensions Description 120 mm Center of contact hood - outer edge of on-board pantograph 385 mm Center of contact hood - Outer edge of contact hood 1250 ... 1550 mm On-board pantograph operating area C + E Operating area of on-board pantograph + electric vehicle height including insu­ lators Electric vehicle height including insulators G + *...

  • Page 49: Example Calculation

    SICHARGE UC MastHood 5.2 Installation Example calculation In the following example calculation, the following values are assumed: E = 3000 mm C = 1400 mm (middle of on-board pantograph operating area) D = C + E D = 3000 mm + 1400 mm D = 4400 mm Lifting the SICHARGE UC MastHood Checklist item Check the incoming goods with the visual inspection of the overall transport packaging ☐...
  • Page 50 SICHARGE UC MastHood 5.2 Installation Mounting the SICHARGE UC MastHood Checklist item Transport the SICHARGE UC MastHood to the base area ☐ ☐ ☐ Position the SICHARGE UC MastHood over the threaded rods on the base area ☐ ☐ ☐ Open the maintenance door with the 8 mm triangular key ☐...
  • Page 51 SICHARGE UC MastHood 5.2 Installation Checklist item 13 Apply a screw lock to the threaded rods ☐ ☐ ☐ 14 Tighten the lock nuts with a torque of 550 Nm ☐ ☐ ☐ 15 Mark the position of the nuts ☐ ☐...
  • Page 52 SICHARGE UC MastHood 5.2 Installation Comments and findings: Name Function Signature / Date Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 05/2025, A5E52548271-AD...

  • Page 53: Connection

    SICHARGE UC MastHood 5.3 Connection Connection WARNING Danger due to high voltages Ensure that the cables are not under voltage ① UC150 charging station ② PE conductor ③ AC connection cable ④ Ethernet cable connection for external communication ⑤ Ethernet cable connection for internal communication between charging station and MastHood ⑥...

  • Page 54: Preparation For Connection

    SICHARGE UC MastHood 5.3 Connection ① UC150 parent charging station ② UC150 child charging station ③ PE conductor ④ AC connection cable ⑤ Ethernet cable connection for external communication ⑥ Ethernet cable connection for internal communication between charging station and MastHood ⑦...
  • Page 55 SICHARGE UC MastHood 5.3 Connection Connection of the foundation grounding electrode Checklist item Remove the screws and clamping plates of the connection terminal ☐ ☐ ☐ Cut the foundation grounding electrode to the correct length ☐ ☐ ☐ Clean the clamping surface of the foundation grounding electrode ☐...
  • Page 56 SICHARGE UC MastHood 5.3 Connection Checklist item 12 Tighten the clamps with a torque of 0.25 Nm. ☐ ☐ ☐ 13 Close the enclosure of the socket. ☐ ☐ ☐ 14 Insert the socket into the plug. ☐ ☐ ☐ PROFINET IO connection Checklist item Lay the cable to the Ethernet socket ☐...

  • Page 57: Commissioning

    SICHARGE UC MastHood 5.4 Commissioning Comments and findings: Name Function Signature / Date Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Commissioning Control Customer:...

  • Page 58: Connect The Vehicle

    SICHARGE UC MastHood 5.4 Commissioning Checklist item Measure and write down the following values:   • Voltage AC  • In manual mode or resistance and continuity measurement  – Voltage DC   – DC polarity on the DC contactors   – DC polarity on the contact hood –...

  • Page 59: Current Demand

    SICHARGE UC MastHood 5.4 Commissioning Pre charge Checklist item Wait a few seconds ☐ ☐ ☐ HMI displays pre charge ☐ ☐ ☐ Voltage ramps up to match vehicle battery voltage ☐ ☐ ☐ Current Demand Checklist item Wait a few seconds ☐...
  • Page 60 SICHARGE UC MastHood 5.4 Commissioning Reconnect the vehicle Checklist item Disconnect the Hood from EV Panto, wait for 10s and reconnect the plug ☐ ☐ ☐ HMI displays Vehicle Connected, Cable Check, Pre-charge and Charging. The Charger stops when ☐ ☐...

  • Page 61: Sicharge Uc Mastpanto

    SICHARGE UC MastPanto Pre-Installation Control Customer: Date: Serial number: Date of manufacture: Location: Name: Checking delivery Checklist item Check the completeness of the delivery ☐ ☐ ☐ Check whether the shipping documents match the delivered items. ☐ ☐ ☐ Checking the shock indicator Checklist item Check whether there is a shock indicator on the transport packaging ☐...
  • Page 62 SICHARGE UC MastPanto 6.1 Pre-Installation Unpackaging the MastPanto Checklist item Remove transport film ☐ ☐ ☐ Remove the edge protection strips ☐ ☐ ☐ Leave the transport lock and the fixing to the transport supports in place until arrival at the installa­ ☐...
  • Page 63 SICHARGE UC MastPanto 6.1 Pre-Installation Construction and approach direction Approach direction from the left Checklist item The following figure shows the construction of the pantograph with the approach direction from ☐ ☐ ☐ the left ① Approach direction from the left ④...
  • Page 64 SICHARGE UC MastPanto 6.1 Pre-Installation ① Approach direction from the right ④ WLAN antenna ② Contact rail DC- ⑤ Contact rail DC+ ③ Contact rail PE ⑥ Contact rail CP Figure 6-2  Approach direction from the right Installation and Commissioning Checklist for SICHARGE UC Product Information, 05/2025, A5E52548271-AD...
  • Page 65 SICHARGE UC MastPanto 6.1 Pre-Installation Comments and findings: Name Function Signature / Date Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 05/2025, A5E52548271-AD...

  • Page 66: Installation

    SICHARGE UC MastPanto 6.2 Installation Installation Preparing the mounting area Checklist item Check that the mounting direction of the mast and the driving direction of the bus correspond with ☐ ☐ ☐ the installed cable connection in the Pantograph and the antenna cable to the Wifi Antenna (vertic­ al connection).
  • Page 67 SICHARGE UC MastPanto 6.2 Installation Checklist item Put base in the soil according to installation height of the MastPanto ☐ ☐ ☐ ① Reference point pantograph/electric vehicle Adjustment range of the pantograph center ② Reference point electric vehicle center (E = Contact rail height 1250 ±10 mm + D) ③...
  • Page 68 SICHARGE UC MastPanto 6.2 Installation Table 6-1  Planning measurement table 4800 3194 4400 4750 3144 4350 4700 3094 4300 4650 3044 4250 4600 2994 4200 4550 2944 4150 Table 6-2  Overview of the dimension F in mm Short cantilever arm 2190 2400 2630 Long cantilever arm 2190...
  • Page 69 SICHARGE UC MastPanto 6.2 Installation Lifting the SICHARGE UC MastPanto Checklist item Fasten the approved sling gear to the connecting rod mounting points or in the center at the mast ☐ ☐ ☐ Connect the sling gear to the crane hook ☐...
  • Page 70 SICHARGE UC MastPanto 6.2 Installation Mounting the SICHARGE UC MastPanto Checklist item Remove the bottom panels on the front and rear ☐ ☐ ☐ Remove the orange strip prior moving the SICHARGE UC MastPanto ☐ ☐ ☐ Transport the SICHARGE UC MastPanto to the base area ☐...
  • Page 71 SICHARGE UC MastPanto 6.2 Installation Raising the cantilever arm Checklist item Attach the approved sling gear to the attachment point of the cantilever arm ☐ ☐ ☐ Carefully tension the sling ☐ ☐ ☐ Swing the cantilever arm to the horizontal position until the connecting surfaces of the mast and ☐...
  • Page 72 SICHARGE UC MastPanto 6.2 Installation Screw down the cantilever arm Checklist item Fit the three free holes with the fixing screws with lock washers M20 x 100 ☐ ☐ ☐ ① Mounting bracket ② Fixing screws with lock washers ③ Fixing screw serves as pivot point ④...
  • Page 73 SICHARGE UC MastPanto 6.2 Installation ① Fixing screws ⑤ Fork head bolt ② Connecting rod ⑥ Washer ③ Fork head ⑦ Lock nut ④ Safety cotter pin ⑧ Turnbuckle Figure 6-10  Mounting the connecting rods Checklist item Position the fork head at the connecting rod mounting point ☐...
  • Page 74 SICHARGE UC MastPanto 6.2 Installation Removing the transport lock of the cantilever arm Checklist item Hold the transport lock firmly ☐ ☐ ☐ Remove the four screws of the transport lock ☐ ☐ ☐ Place the transport lock and the screws to one side ☐...

  • Page 75: Connection

    SICHARGE UC MastPanto 6.3 Connection Connection WARNING Danger due to high voltages Ensure that the cable is not under voltage ① UC150 charging station ② PE conductor ③ AC connection cable ④ Ethernet cable connection for external communication ⑤ Ethernet cable connection for internal communication between charging station and MastPanto ⑥...
  • Page 76 SICHARGE UC MastPanto 6.3 Connection ① UC150 parent charging station ② UC150 child charging station ③ PE conductor ④ AC connection cable ⑤ Ethernet cable connection for external communication ⑥ Ethernet cable connection for internal communication between charging station and MastPanto ⑦...
  • Page 77 SICHARGE UC MastPanto 6.3 Connection Connection of the foundation grounding electrode Checklist item Remove the screws and clamping plates of the connection terminal ☐ ☐ ☐ Cut the foundation grounding electrode to the correct length ☐ ☐ ☐ Clean the clamping surface of the foundation grounding electrode ☐...
  • Page 78 SICHARGE UC MastPanto 6.3 Connection Screw the cable lug of the protective conductor to the ground connection or clamp the grounding ☐ ☐ ☐ cable with the wire end sleeve into the PE terminal Tighten the screw with the corresponding tightening torque according to the table in the com­ ☐...

  • Page 79: Connection Of The Ethernet Cable

    Connection of the Ethernet cable Checklist item Route the communication cable to the Siemens controller ☐ ☐ ☐ Plug the RJ45 plug of the communication cable into the "SW_ETH0" Ethernet socket of the Siemens ☐ ☐ ☐ controller NOTE Follow the instructions of the connector manufacturer to assemble the Industrial Ethernet...
  • Page 80 SICHARGE UC MastPanto 6.3 Connection Finishing the flooring - (Responsibility of civil engineering company) Checklist item Use suitable protection methods to protect metal parts (such as rods, nuts and washers) from corro­ ☐ ☐ ☐ sion and damage Fill the space underneath the mast base with fine-grained concrete ☐...

  • Page 81: Commissioning

    SICHARGE UC MastPanto 6.4 Commissioning Commissioning Control Customer: Date: Serial number: Date of manufacture: Location: Name: Checklist item Installation report available and correct ☐ ☐ ☐ Installation report signed ☐ ☐ ☐ Adjusting the Pantograph NOTE The conditions on site are entered when you place your order. The Pantograph is configured at the factory using these specifications.
  • Page 82 SICHARGE UC MastPanto 6.4 Commissioning ① Tension belt position in direction of the mast ② Tension belt position in the direction of the road Figure 6-13  Adjusting the pantograph crosswise to the road Checklist item Compare the expected distance and the actual distance between the anchor point and the marking ☐...

  • Page 83: Checking The Connections

    SICHARGE UC MastPanto 6.4 Commissioning Tighten the screws of the anchor points ☐ ☐ ☐ Fix the cables in the cable entry ☐ ☐ ☐ Checking the connections Checklist item Measure and write down the following values before the first power on:   •...

  • Page 84: Functional Tests

    SICHARGE UC MastPanto 6.4 Commissioning Functional Tests Checklist item Check the status LED in the Mast [if present] (Green available / Red & Green charging) ☐ ☐ ☐ Press the charge stop button on the charger. Ensure HMI indicates that charge stop is pressed and ☐...
  • Page 85 SICHARGE UC MastPanto 6.4 Commissioning Comments and findings: Name Function Signature / Date Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 05/2025, A5E52548271-AD...

  • Page 86: Sicharge Uc Panto Kit

    SICHARGE UC Panto Kit Pre-Installation Control Customer: Date: Serial number: Date of manufacture: Location: Name: Checking delivery Checklist item Check the completeness of the delivery ☐ ☐ ☐ Check that the delivery documents correspond to the goods delivered ☐ ☐ ☐...

  • Page 87: Location Planning

    SICHARGE UC Panto Kit 7.1 Pre-Installation Checking the shock indicator Checklist item Check whether there is a shock indicator on the transport packaging ☐ ☐ ☐ Check the serial number of the shock indicator for manipulation ☐ ☐ ☐ Check whether the glass tube in the middle of the indicator has turned red ☐...
  • Page 88 SICHARGE UC Panto Kit 7.1 Pre-Installation Checklist item Check position of the pantograph related to the electric vehicle. The bus has a certain degree of ☐ ☐ ☐ freedom when positioning itself under the pantograph: • Longitudinal axis = ± 310 mm •...
  • Page 89 SICHARGE UC Panto Kit 7.1 Pre-Installation Comments and findings: Name Function Signature / Date Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 05/2025, A5E52548271-AD...

  • Page 90: Installation

    SICHARGE UC Panto Kit 7.2 Installation Installation Installation and Commissioning Checklist for SICHARGE UC Product Information, 05/2025, A5E52548271-AD...

  • Page 91: Preparation Of The Cable Glands

    SICHARGE UC Panto Kit 7.2 Installation 7.2.1 Preparation of the cable glands NOTE • The cable glands are not included in the scope of delivery. • The degree of protection of the cable glands should be at least IP66. • The operating temperature should be between -25 °C and 45 °C. Layout of the cable glands for the control box The following figures show an example for possible installation of the cable glands.
  • Page 92 SICHARGE UC Panto Kit 7.2 Installation Terminal area (mm) Cable ① 7.0 - 13.0 WDXX - External emergency off button ② 5.0 - 9.0 Temperature sensor ③ 7.0 - 13.0 WDXX - Global DC shutdown ④ 7.0 - 13.0 WDXX - External charging stop button ⑤...
  • Page 93 SICHARGE UC Panto Kit 7.2 Installation Layout of the cable glands for the power box The following figures show an example for possible installation of the cable glands. Checklist item Drill the appropriate holes in the power box to place the cable glands. The holes positioning and ☐...

  • Page 94: Cable Lengths

    SICHARGE UC Panto Kit 7.2 Installation Terminal area (mm) Cable ① 16.0 - 28.0 DC- from charging station ② 16.0 - 28.0 DC+ from charging station ③ 7.0 - 13.0 WDCanBus2 - WDCanBus ④ 7.0 - 13.0 WD12 - auxiliary power supply 24 V DC ⑤...

  • Page 95: Installation

    SICHARGE UC Panto Kit 7.2 Installation 7.2.2 Installation Preparation for wall mounting Checklist item The following holes must be drilled for the fixing points of the control box ☐ ☐ ☐ Checklist item The following holes must be drilled for the fixing points of the power box ☐...
  • Page 96 SICHARGE UC Panto Kit 7.2 Installation Installation and Commissioning Checklist for SICHARGE UC Product Information, 05/2025, A5E52548271-AD...
  • Page 97 SICHARGE UC Panto Kit 7.2 Installation Transporting the control box and the power box Table 7-2  Lifting the control box Checklist item Fit the shackles in the right and left wall brackets. ☐ ☐ ☐ Connect the shackles to the lifting gear. Only use suitable and approved lifting gear. ☐...
  • Page 98 SICHARGE UC Panto Kit 7.2 Installation Installing the control box on the wall Checklist item Position the control box on the mounting surface above the lower bolt anchors. ☐ ☐ ☐ Check that the alignment of the control box with the bolt anchors is correct. ☐...
  • Page 99 SICHARGE UC Panto Kit 7.2 Installation Installing the power box on the ceiling Table 7-3  Transporting the power box Checklist item Drive into the transport pallet with the forks on the transverse or longitudinal side. ☐ ☐ ☐ Retract until the forks protrude from the other side of the pallet. ☐...
  • Page 100 SICHARGE UC Panto Kit 7.2 Installation Checklist item Place the washers on the front bolt anchors. ☐ ☐ ☐ 10 Apply screw locking adhesive to the front bolt anchors. ☐ ☐ ☐ 11 Screw the cap nuts onto the front bolt anchors. ☐...

  • Page 101: Installing The Wlan Antenna

    SICHARGE UC Panto Kit 7.2 Installation Installing the WLAN antenna Checklist item Mount the WLAN antenna centered over the right wheel axle. ☐ ☐ ☐ Checklist item ☐ ☐ ☐ ② ③ Place the mounting bracket on the back of the WLAN antenna Insert the washers, spring washers and M5 hexagon nuts.
  • Page 102 SICHARGE UC Panto Kit 7.2 Installation Checklist item Place the washers on the bolt anchors. ☐ ☐ ☐ 10 Place the washers on the bolt anchors. ☐ ☐ ☐ 11 Tighten all nuts to the tightening torque specified by the bolt anchor manufacturer. ☐...

  • Page 103: Connecting

    SICHARGE UC Panto Kit 7.3 Connecting Comments and findings: Name Function Signature / Date Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Connecting 7.3.1 Maximum cable lengths...
  • Page 104 SICHARGE UC Panto Kit 7.3 Connecting ① Power box ② Control box Maximum cable lengths The following table provides an overview of the connection terminals and maximum cable lengths of the Panto Kit. Designation Charging Control box Power Panto­ WLAN RFID Maximum Description...
  • Page 105 SICHARGE UC Panto Kit 7.3 Connecting Designation Charging Control box Power Panto­ WLAN RFID Maximum Description station graph antenna cable length WD12 (24 VDC)   -XD40:13b  -XD09:1a  10 m Auxiliary -XD40:14b  -XD09:4a  power supply -XD40:15b  -XD09:PE  WD13  -XD40:20b  -XD42:7b  10 m DCS signals -XD40:20d ...

  • Page 106: Overview Of Cabling

    SICHARGE UC Panto Kit 7.3 Connecting 7.3.2 Overview of cabling The following figure shows the connections of the SICHARGE UC Panto Kit to a SICHARGE UC 150 charging station. NOTE To enable operation and maintenance, you must adhere to the maximum permissible cable length: You can find more information in the section Maximum cable lengths (Page 103).

  • Page 107: Connection Table

    SICHARGE UC Panto Kit 7.3 Connecting 7.3.3 Connection table The following diagrams provide an overview of the connection terminals of the control box and the power box. You can find more information in the section Overview of cabling (Page 106). ①...
  • Page 108 SICHARGE UC Panto Kit 7.3 Connecting Designation Charging sta­ Control box Power box WLAN RFID Cable type Description tion antenna Communication -KF11:P3 (Class -KF22:P1 Cat.6 RJ45 Eth­ Twisted-pair A Option) ernet patch cable -KF11:P7 (Class cable  B Option) WDCanBus  -XD42:1b  -KE01:H ...

  • Page 109: Connection

    SICHARGE UC Panto Kit 7.3 Connecting Designation Charging station Power box Pantograph Cable type Description DC+  Busbar: L+ 1x185 DC single wire  (400 A) (max. outer diameter: 26 mm) DC-  Busbar: L- 1x185 DC single wire  (400 A) (max. outer diameter: 26 mm) PE   Busbar: PE 1x 95 mm  (max.

  • Page 110: Connecting The Control Box

    Use the cable fastening structure to fasten the cables to the control box. ☐ ☐ ☐ Connecting the Ethernet cable Checklist item Lay the communication cable to the Siemens control box. ☐ ☐ ☐ Insert the RJ45 plug of the communication cable into the Ethernet socket "P1" of the ETH switch ☐...

  • Page 111: Connecting The Power Box

    SICHARGE UC Panto Kit 7.3 Connecting Connecting the power box Connecting DC+, DC- and PE conductors Checklist item Cut the cables to fit the connection from the charging station to the power box and from the power ☐ ☐ ☐ box to the pantograph.
  • Page 112 SICHARGE UC Panto Kit 7.3 Connecting Connecting the pantograph Checklist item Connect all cables according to the wiring diagram or the connection table. ☐ ☐ ☐ Use the correct cable types to ensure a safe and efficient installation. ☐ ☐ ☐...

  • Page 113: Commissioning

    SICHARGE UC Panto Kit 7.4 Commissioning Commissioning Control Customer: Date: Serial number: Date of manufacture: Location: Name: Checklist item Installation report available and correct ☐ ☐ ☐ Installation report signed ☐ ☐ ☐ Visual Inspection Checklist item Check if the panto kit shows any signs of damages ☐...
  • Page 114 • Average relative humidity = 71 % Temperature setting on the thermostat: 14 °C Software verification Checklist item Update and write down the installed version of the following components   • Siemens controller version   • HMI version  • EVSE charging parameters (voltage, current, and power limit) •...
  • Page 115 SICHARGE UC Panto Kit 7.4 Commissioning Checklist item • Loop impedance • Connections between the power box and the control box according to the general wiring dia­ gram • Connections between the boxes and the pantograph according to the overview circuit diagram •...
  • Page 116 SICHARGE UC Panto Kit 7.4 Commissioning Checking the charging session Checklist item Park the electric vehicle to start a charging process ☐ ☐ ☐ Connect the pantograph to the electric vehicle ☐ ☐ ☐ If RFID authentication is available, use it to enable charging to check functionality ☐...
  • Page 117 More information https://www.siemens.com/emobility Siemens Aktiengesellschaft Smart Infrastructure eMobility Siemenspromenade 10 91058 Erlangen, Germany...

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