Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Optimum Manuals
  4. Saw
  5. OPTi saw S 150G Vario
  6. Operating manual

Optimum OPTi saw S 150G Vario Operating Manual

Metal belt saw
Hide thumbs

Advertisement

Quick Links

Download this manual
Operating Manual
Version 1.1.2
Metal belt saw
Part no. 3300150
EN

Advertisement

loading
Need help?

Need help?

Do you have a question about the OPTi saw S 150G Vario and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Optimum OPTi saw S 150G Vario

Summary of Contents for Optimum OPTi saw S 150G Vario

  • Page 1 Operating Manual Version 1.1.2 Metal belt saw Part no. 3300150...
  • Page 2 Table of contents Safety Type plate ..............................5 Safety instructions (warning notes)......................6 1.2.1 Classification of hazards ......................6 1.2.2 Other pictograms.........................6 Intended use .............................7 Reasonably foreseeable misuse.......................8 1.4.1 Avoiding misuse ..........................8 Possible dangers caused by the metal band saw..................9 Qualification ..............................9 1.6.1 Target group private users ......................9 1.6.2 Obligations of the User........................9...
  • Page 3 Maintenance Safety ..............................33 6.1.1 Preparation ..........................33 6.1.2 Restarting ..........................34 Inspection and maintenance ........................34 Repair ..............................37 6.3.1 Customer service technician..................... 37 Cooling lubricants and tanks ........................38 6.4.1 Inspection plan for water-mixed cooling lubricants ..............39 Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts ....................
  • Page 4 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and pro- duct innovations guarantee state-of-the-art products and safety at any time.
  • Page 5 Always keep this documentation close to the metal band saw. INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt, Germany email: info@optimum-maschinen.de...
  • Page 6 Safety instructions (warning notes) 1.2.1 Classification of hazards We classify the safety warnings into different categories. The table below gives an overview of the classification of symbols (pictograms) and the signal words for each specific danger and its (possible) consequences. Symbol Warning alert Definition / consequence...
  • Page 7 If the metal band saw is used in any way other than described above, modified without Operations not in accordance with authorization of Optimum Maschinen Germany GmbH, then the metal band saw is being used intended use! improperly. We will not be held liable for any damages resulting from any operation which is not in accordance with the intended use.
  • Page 8 The decisive factor for achieving efficient cutting and the necessary angular tolerance is the correct choice of parameters such as the saw blade, feed, cutting pressure, cutting speed and cooling agent. WARNING! Extremely severe injuries. It is forbidden to make any modifications or alternations to the operation values of the metal band saw! They could endanger people and cause damage to the metal band saw.
  • Page 9 Possible dangers caused by the metal band saw The metal band saw has undergone a safety inspection (analysis of danger with assessment of risks). It has been designed and built on the basis of this analysis using the latest technological advances.
  • Page 10 1.6.3 Additional requirements regarding the qualification Additional requirements apply for work on electrical components or equipment: Must only be performed by a qualified electrician or person working under the instructions  and supervision of a qualified electrician. Before starting work on electrical parts or operating agents, following measures are to be performed in the following order: ...
  • Page 11 1.8.2 Saw belt guide Refit the protective covers after each saw belt change. Protective covers on the right hand Saw belt guide Img.1-3: Protective cover saw blade guide 1.8.3 Prohibition, warning and mandatory signs INFORMATION All warning signs must be legible. They must be checked regularly.
  • Page 12 INFORMATION Organise the checks according to the following table; General check Equipment Check Guards Mounted, firmly bolted and not damaged Signs, Installed and legible Markers Date: Checked by (signature): Functional check Equipment Check Positions switch The metal band saw may only switch on when the protective cover Protective cover saw is being closed.
  • Page 13 no dangers generated for persons,  no objects are damaged.  Avoid any unsafe work methods: Make sure that nobody is endangered by your work.  The instructions mentioned in these operating instructions have to be strictly observed  during assembly, operation, maintenance and repair. Do not work on the metal band saw, if your concentration is reduced, for example, because ...
  • Page 14 by a qualified electrician or under the supervision and direction of a qualified electrician,  prior to initial commissioning and after modifications or repairs, prior to recommissioning and at certain intervals.  The deadlines must be set so that arising, foreseeable defects can be detected in a timely manner.
  • Page 15 Technical specification The following information represents the dimensions and indications of weight and the manufacturer‘s approved machine data. Electrical connection Total connected load 230 V; ~50 Hz; 1.1 KW Cutting area S150G Vario General Cutting angle adjustment using the rotating saw arch 0° - 60° saw belt guide Saw belt guides supported on ball bearings Raising the saw arch...
  • Page 16 Environmental conditions Temperature 5-35 °C Humidity 25 - 80 % Operating material Spindle of the machine vice Commercial lubricating grease Slide bearing commercial lubricating grease Coolant equipment Commercial lubricating and cooling agent Coolant pump Power 230 V; ~50 Hz; 90 W Number of revolutions [min 2850 Reservoir capacity [Liter ]...
  • Page 17 CAUTION! Depending on the overall noise exposure and the basic threshold values, machine operators must wear appropriate hearing protection. We generally recommend the use of noise and ear protection. Technical specification S150G Vario Version 1.1.2 - 2022-11-15 Translation of original operating manual...
  • Page 18 Delivery, interdepartmental transport and unpacking CAUTION! Injuries caused by parts falling over or off a forklift, pallet truck or transport vehicle. Only use means of transport that can carry the total weight and are suitable for it. Notes on transport, installation and unpacking Improper transport of individual devices and minor machines, unsecured devices and minor machines stacked on top of each other or next to each other in packed or already unpacked condition is accident-prone and can cause damage or malfunctions for which we do not grant...
  • Page 19 Scope of delivery INFORMATION The metal band saw is delivered pre-assembled. When the metal band saw is delivered, please check immediately that it has not been damaged during transport. Also check that no fastening screws have come loose. Metal band saw ...
  • Page 20 Installation plan Centre of gravity S150G Vario Translation of original operating manual Version 1.1.2 - 2022-11-15...
  • Page 21 3.4.1 Assembly CAUTION! Danger of crushing and tilting. Proceed with caution during the work described below. The metal band saw must be fitted on the machine stand by at least 2 people. Assembling the machine stand  Fit the side panels of the machine stand with the fitting tools supplied. (1) Side parts fixing screws.
  • Page 22  Place the metal band saw on the machine stand.  Screw the metal band saw to the machine stand (2).  Screw the material support to the machine stand. Material support Img.3-2: Assembly material support Material stop  Screw the stop rod into the hole and lock the stop rod with the hexagon nut.
  • Page 23 Electrical connection  Connect the metal band saw according to detail information on the total power input to the electric supply.   Electrical connection on page 23 Qualification on page 9 First commissioning WARNING! When first commissioning the metal band saw by inexperienced staff you endanger people and the machine.
  • Page 24 3.6.3 Saw belt tension  Check the tension of the saw belt. The correct saw belt tension is achieved, when you can  move the saw belt with a power of about 50 N in the middle by 3 mm. Setting Tension of the saw belt on page 26 3.6.4...
  • Page 25 Installation and function With the metal band saw you can saw different materials. The speed of the saw belt can be changed using a potentiometer on the control panel. With the metal band saw, you can make angular cuts in a range of 0º - 60º The tension of the saw belt is adjusted with the handwheel.
  • Page 26 Tension of the saw belt The saw belt tension is set using the handwheel. Hand wheel Img.4-4: Tension of the saw belt Saw belt speeds 4.5.1 Speed regulator S150G Vario The belt speed is adjusted with the speed regulator (potentiometer). The possible speed range for the metal band saw is 20 - 65 m/min.
  • Page 27 Coolant equipment The sawing movement produces high temperatures in the edge of the tool due to the friction generated. The tool must therefore be cooled during operation. Using a suitable lubricant or cooling agent leads to better results and longer saw belt life. Img.4-7: Coolant pump INFORMATION...
  • Page 28 Operation Control and indicating elements Img.5-1: metal band saw S150G Vario Designation Designation Handle with push button to activate the saw band Quick action vice Tension of the saw belt Machine substructure Saw arch Control panel Adjustable saw belt and coolant hose guide Sawing stop Clamping lever Operation...
  • Page 29 5.1.1 Control panel metal band saw metal band saw "Control ON" "Control OFF" Potentiometer (Speed adjustment from 0-65 m/min) Coolant pump "ON/OFF“ Img.5-2: Control panel of the metal band saw Safety Use the metal band saw only under the following conditions: The metal band saw is in proper working order.
  • Page 30 5.4.1 Starting the metal band saw  Connect the electrical supply cable.  Press the push button "On".  Push the press button on the handle of the metal band saw and the saw band is running.   Set the speed of the saw belt with the potentiometer. Setting the speed of the saw belt on page 31 ...
  • Page 31 Adjusting the saw belt guide Change the position of the saw belt guidance depending on the size of the pieces to be cut.  Loosen the set screw.  Adjust the saw belt guidance close to the workpiece without influencing or hindering the sawing procedure.
  • Page 32 Coolant equipment ATTENTION! Destruction of the pump due dry running. The pump is lubricated by the coolant. Do not operate the pump without coolant. Symbol: Coolant pump Img.5-7: Coolant pump INFORMATION Use as cooling agents a water soluble, ecologically harmless sawing emulsion, which they can refer in the specialized trade.
  • Page 33 Maintenance In this chapter you will find important information about Inspection  Maintenance  Repair  of the metal band saw. ATTENTION! Properly performed regular maintenance is an essential prerequisite for operational safety,  failure-free operation,  long service life of the metal band saw and ...
  • Page 34 6.1.2 Restarting Before restarting, run a safety check.  Safety check on page 11 WARNING! Before starting the metal band saw you must be sure that no dangers generated for persons,  the metal band saw is not damaged.  Inspection and maintenance The type and level of wear depends to a large extent on the individual usage and operating conditions.
  • Page 35 Interval / When Where? What? How?  Lubricate all blank steel parts.Use acid-free oil, for example weapon oil or engine oil. every week  Lubricate the spindle of the work-holder vice As required Spindle  Refill if necessary.  Use viscous gear oil, e.g. Mobil 629 Fill cap As required Drive...
  • Page 36 Interval / When Where? What? How? ATTENTION! This metal band saw was designed for use with belts of the following dimensions S150G Vario; 1735 x 12.7 x 0.9 mm The use of other saw belts may lead to worse cutting results. ...
  • Page 37 If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions.
  • Page 38 Cooling lubricants and tanks CAUTION! The cooling lubricant can cause diseases. Avoid direct contact with cooling lubricant or parts covered in cooling lubricant. Cooling lubricant circuits and tanks for water-cooling lubricant mixtures must be completely emptied, cleaned and disinfected as needed, but at least once per year or every time the cooling lubricant is replaced.
  • Page 39 6.4.1 Inspection plan for water-mixed cooling lubricants Company: No.: Date: used cooling lubricant size to be checked Inspection methods Inspection Procedure and comment intervals noticeable Appearance, odour daily Find and rectify causes, changes e.g. skim off oil, check filter, ventilate cooling lubricant system pH value Laboratory techniques...
  • Page 40 Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following: Seriennummer - Serial No.  Maschinenbezeichnung - Machines name  Herstellungsdatum - Date of manufacture  Artikelnummer - Article no.  Die Artikelnummer befindet sich in der Ersatzteilliste.
  • Page 41 Ersatzteilzeichnung - Spare part drawing Antrieb - Drive S150G Vario - Antrieb - Drive Menge Grösse Artikelnummer Bezeichnung Description Qty. Size Item no. Laufrad Wheel 0330014506 Motor Motor DC motor 0330014508 Passfeder Fitting key Motorabdeckung Motor cover 0330014516 Getriebegehäuse Gear box housing 0330014533 Zahnrad Gear...
  • Page 42 Sägebügel, Sägebandführung - Saw bow, saw band guide 41-1 DE│EN S150G Vario Originalbetriebsanleitung Version 1.1.2 - 2022-11-15...
  • Page 43 S150G Vario - Sägebügel, Sägebandführung - Saw bow, saw band guide Menge Grösse Artikelnummer Bezeichnung Description Qty. Size Item no. Sägebügel Saw frame 0330014503 Abdeckung Cover 0330014504 Linke Sägebandführung Left saw band guide 0330014505 Stützbügel links Left support bracket Block Block 0330014507 Lager...
  • Page 44 Maschinenunterbau - Machine base 54-1 S150G - Maschinenunterbau - machine base Menge Grösse Artikelnummer Bezeichnung Description Qty. Size Item no. Unterbau Base 0330014501 Schwenkhalterung Swivel bracket 0330014502 Schraube Screw 0330014509 Spannvorrichtung Clamping device 0330014512 Spannbacke Vice jaw 0330014515 Gummipuffer Rubber bumper Nutmutter Locknut 0363015044...
  • Page 45 S150G - Maschinenunterbau - machine base Menge Grösse Artikelnummer Bezeichnung Description Qty. Size Item no. Sechskantmutter Hexagon nut Klemmhebel Clamping lever 0330014544 Führungsplatte Guide plate 0330014549 Kegelrollenlager Taper roller bearing 32004X 04032004 Spänewanne Chip tray 0330014554 54-1 Abdeckblech Spänewanne Chip tray cover plate Kühlmittelpumpe Coolant pump 0330014555...
  • Page 46 Maschinenständer - Machine stand S150G - Maschinenständer - Machine stand Menge Grösse Artikelnummer Bezeichnung Description Qty. Size Item no. Seitenwand Side wall 03300210203 Seitenwand Side wall Schraube Screw Scheibe Washer Sechskantschraube Hexagon screw DE│EN S150G Vario Originalbetriebsanleitung Version 1.1.2 - 2022-11-15...
  • Page 47 Schaltkasten - Switch box 1S3.2 1S3.1 S150G - Schaltkasten - Switch box Menge Grösse Artikelnummer Bezeichnung Description Qty. Size Item no. Griff Handle 03300210118 Halter Bracket Schaltkasten komplett Switch box complete 0330014595CPL Halter Holder Drehknopf Rotary knob knob only 033002781R1 Potentiometer Potentiometer 033001451R8...
  • Page 48 Schaltplan - Wiring diagram Abb.7-1: Schaltplan - Wiring diagram DE│EN S150G Vario Originalbetriebsanleitung Version 1.1.2 - 2022-11-15...
  • Page 49 S150G - Elektrische Bauteile - Electric components Menge Grösse Artikelnummer Bezeichnung Description Qty. Size Item no. 1M1.1 Antriebsmotor Drive motor 0330014508 1M1.2 Motor Kühlmittelpumpe Coolant pump motor 0330014555 1S3.1 Taster Steuerung Ein Button control On 0460052 1S3.2 Taster Steuerung Aus Button control Off 0460001 Schalter Kühlmittelpumpe...
  • Page 50 Viskosität Schmierstoffe Viskosity Kennzeich- Lubricant nung nach Viscosité ISO VG DIN 51502 Lubrifiant DIN 51519 mm²/s (cSt) Aral Degol BG BP Energol SPARTAN Klüberoil Mobilgear Shell Omala VG 680 CLP 680 Meropa 680 GR-XP 680 EP 680 GEM 1-680 Aral Degol BG BP Energol SPARTAN Klüberoil...
  • Page 51 oil-compare-list.fm Spezialfette, ALTEMP Mobilux EP wasserabweisend Q NB 50 Special greases, water Energrease Aral Aralub Klüberpaste Mobil resistant PR 9143 ME 31-52 Greaserex Graisses spéciales, déperlant Wälzlagerfett Shell Alvania K 3 K-20 CENTOPLE Multifak Bearing grease Aralub HL 3 Energrease BEACON 3 Mobilux 3 R 3 Alvania...
  • Page 52 Malfunctions Malfunctions on the metal band saw Cause/ Malfunction Solution possible effects  Machine does not turn on • FI - circuit breaker of the power sup- • Electrical connection on page 23 ply triggers. Saw motor overloaded • Suction of motor cooling air hindered •...
  • Page 53 Appendix Copyright This document is protected by copyright. All derived rights are reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, either partial or total. Subject to technical changes without notice. Terminology/Glossary Term Explanation...
  • Page 54 V-belts, ball bearings, illuminants, filters, sealings, etc. - Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any  additional warranty are neither an acceptance of the defects nor an acceptance of its obligation to compensate.
  • Page 55 9.4.1 Decommissioning CAUTION! Used devices need to be decommissioned in a professional way in order to avoid later misuses and endangerment of the environment or persons. Pull off the main plug.  Cut the connection cable.  Remove all environmentally hazardous operating fluids from the used device. ...
  • Page 56 9.4.5 Disposal of lubricants and coolants ATTENTION! Please imperatively make sure to dispose of the used coolant and lubricants in an environmentally compatible manner. Observe the disposal instructions of your municipal waste management companies. INFORMATION Used coolant emulsions and oils should not be mixed since it is only possible to reuse oils without pre-treatment when they have not been mixed.
  • Page 57 Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those  specified here Information on page 5. Change information manual Chapter Short note new version no.
  • Page 58 EC Declaration of Conformity in accordance with the Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / distributor Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt hereby declares that the following product Product designation: Metal band saw Type designation:...
  • Page 59 Index Assembly ............19 Using lifting equipment ..........13 Copyright ...............53 Customer service ..........37 Customer service technician .........37 Dimensions ............15 Disinfection Cooling lubricant tank ........38 Disposal ..............56 Electrical connection ..........15 Environmental conditions ........16 Installation and assembly ........19 Intended use ............7 Malfunctions metal belt saw ........52 Mechanical maintenance work ......13 Misuse ..............8 Obligations...
  • Page 60 S150G Vario Translation of original operating manual Version 1.1.2 - 2022-11-15...