Related Manuals for Optimum OPTIsaw S 131GH
Summary of Contents for Optimum OPTIsaw S 131GH
- Page 1 OPTIMUM M A S C H I N E N - G E R M A N Y Operating manual Version 1.0.2 Metal belt saw...
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Page 2: Table Of Contents
OPTIMUM M A S C H I N E N - G E R M A N Y Table of contents Safety Safety warnings (warning notes) ......................6 1.1.1 Classification of hazards .......................6 1.1.2 Further ideograms .........................7 Proper use ..............................7 Possible dangers caused by the metal belt saw..................8 Qualifications of the staff ..........................8... - Page 3 OPTIMUM M A S C H I N E N - G E R M A N Y Saw belt speed............................24 4.3.1 V-belts ............................24 Belt guide bearings..........................24 Operation Safety ..............................25 Control and indicating elements ......................25 Insert work piece ............................
- Page 4 Preface Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and con- vince by an outstanding price performance ratio. Continuous enhancements and product innovations guarantee state-of-the-art products and safety at any time.
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Page 5: Safety
ALWAYS KEEP THE OPERATING MANUAL CLOSE TO THE METAL BELT SAW FOR FURTHER REFERENCE. INFORMATION If you are not able to solve a problem using this manual, please do not hesitate to contact us for further professional advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt E-Mail: info@optimum-maschinen.de... -
Page 6: Safety Warnings (Warning Notes)
OPTIMUM M A S C H I N E N - G E R M A N Y Safety warnings (warning notes) 1.1.1 Classification of hazards We classify the safety warnings into various levels. The table below gives an overview of the... -
Page 7: Further Ideograms
If the metal belt saw is used in any way other than prescribed above, modified without autoriza- Improper use! tion of Optimum Maschinen Germany GmbH, then the metal belt saw is being used improperly. We do not take liability for any damages caused through improper use. -
Page 8: Possible Dangers Caused By The Metal Belt Saw
OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! Very serious injury. It is forbidden to make any modifications or alternations to the operating values of the metal belt saw! They could endanger employees and cause damage to the metal belt saw. -
Page 9: Authorized Persons
OPTIMUM M A S C H I N E N - G E R M A N Y Always diconnect the main plug of the metal belt saw and secure the metal belt saw against being restarted. 1.4.2 Authorized persons... -
Page 10: Safety Devices
OPTIMUM M A S C H I N E N - G E R M A N Y Safety devices Only operate the metal belt saw with properly functioning safety devices. Stop the metal belt saw immediately if there is a failure in safety device or if it is not functioning for any reason. -
Page 11: Saw Arch
OPTIMUM M A S C H I N E N - G E R M A N Y Saw arch The arch of the metal belt saw is provided with a protective cover. The protective saw arch cover covers the belt guide reels and the revolting saw blade. -
Page 12: Safety Check
OPTIMUM M A S C H I N E N - G E R M A N Y Safety check Check the metal belt saw at least once per shift. Immediately inform the person responsible of any damage, defect or change in operating function. -
Page 13: Safety During Work
OPTIMUM M A S C H I N E N - G E R M A N Y Use protective gloves when lifting or handling pieces with sharp edges. Wear safety shoes when fitting, dismatelling or transporting heavy compenents. 1.10... -
Page 14: Mechanical Maintenance Work
Check if they are working properly! 1.12 Accident report Inform your superiors and Optimum Maschinen Germany GmbH immediately in case of acci- dents, possible sources of danger and any action which almost lead to an accident "near misses". "Near misses" may have many possible causes. -
Page 15: Technical Data
OPTIMUM M A S C H I N E N - G E R M A N Y Technical data The following information give the dimensions and weight and is the manufacturer‘s authorized machine data. Power connection total connection rate 230 V;... -
Page 16: Operating Material
OPTIMUM M A S C H I N E N - G E R M A N Y Operating material Hydraulic cylinder Hydraulic oil, viscosity from 32 to 46 according to DIN 51519, quality HLP Spindle of the machine vice... -
Page 17: Installation Plan
OPTIMUM M A S C H I N E N - G E R M A N Y Installation plan Img.2-1: Installation plan Technical data S 131 GH Version 1.0.2 dated 2013-07-15 Original operating instructions Page 17... -
Page 18: Assembly 3.1 Delivery Volume
Store packed or unpacked parts only under the provided external conditions „Environmental conditions“ on page 15 Consult Optimum Maschinen Germany GmbH if the metal belt saw and accessories have to be stored for a period of over three months or under different ambience conditions to those given here. - Page 19 OPTIMUM M A S C H I N E N - G E R M A N Y Screw the rubber feet into the side parts. Screw the side parts together. To do so, use the fixing material included in the delivery.
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Page 20: Transport Lock
OPTIMUM M A S C H I N E N - G E R M A N Y Fix the metal belt saw on the machine stand using hexagon bolts. To do so, use the fixing material included in the delivery. -
Page 21: Mounting The V-Belt
OPTIMUM M A S C H I N E N - G E R M A N Y 3.3.6 Mounting the V-belt Position the V-belt on the required position on the belt pulleys. Img.3-8: Assembly V-belt Tense the V-belt using the tensioning screw or the hexagon socket screw on the motor. -
Page 22: Guide Bearing Saw Blade
OPTIMUM M A S C H I N E N - G E R M A N Y Control blade guide pulley Blade guide pulley Check if the saw blade is correctly posi- tioned on the blade guide pulleys. Img.3-10: Blade guide pulley 3.4.2 Guide bearing saw blade... -
Page 23: Installation And Function
OPTIMUM M A S C H I N E N - G E R M A N Y Installation and function With the metal belt saw you can saw different materials. A change of speed of the saw belt is performed by switching on the control panel. -
Page 24: Saw Belt Tension
OPTIMUM M A S C H I N E N - G E R M A N Y Saw belt tension The saw belt tension is set using the handwheel. Loosen the four safety screws in order to tense the saw belt. -
Page 25: Operation
OPTIMUM M A S C H I N E N - G E R M A N Y Operation Safety Operate the metal belt saw only under the following conditions: The metal belt saw is in proper working condition. -
Page 26: Insert Work Piece
OPTIMUM M A S C H I N E N - G E R M A N Y Insert work piece Lift the saw arm arch and close the stop valve. Feed regulation valve Stop valve Img.5-2: Hydraulic feed Insert the workpiece, which is to be sawn into the machine vice. -
Page 27: Sawing Of Angles
OPTIMUM M A S C H I N E N - G E R M A N Y Sawing of angles It is necessary to displace the quick action vice in order to saw angles larger than 45°. Locking lever Angle display Img.5-5: Angular cut setting... -
Page 28: Setting Speed
OPTIMUM M A S C H I N E N - G E R M A N Y 5.9.1 Setting speed Disconnect the metal belt saw from Protective cover the electrical supply. Release the V-belt tension by means of the tensioning screw or the hexa- gon socket screw on the motor. -
Page 29: Indicators For Saw Belt Speeds
OPTIMUM M A S C H I N E N - G E R M A N Y 5.9.2 Indicators for saw belt speeds Material [m / min] Material [m / min] Material [m / min] medium-hard low alloy car-... -
Page 30: Maintenance
the quality of the products you manufacture. Installations and equipment of other manufacturers must also be in optimum condition. ENVIRONMENTAL PROTECTION Make sure that liquids and oils are not spilt on the ground. -
Page 31: Restarting
OPTIMUM M A S C H I N E N - G E R M A N Y 6.1.2 Restarting Before restarting, run a safety check. WARNING! Before connecting the metal belt saw you must check that: there is no danger for the staff, ... - Page 32 OPTIMUM M A S C H I N E N - G E R M A N Y Intervals / Where? What? How? When? Control the rectangle of the saw arch. Put an angle on the fixed vice jaw. Loosen the fastening screws of the vice.
- Page 33 OPTIMUM M A S C H I N E N - G E R M A N Y Intervals / Where? What? How? When? Put the saw arch to a vertical position and close the stop valve of the hydraulic cylinder.
- Page 34 OPTIMUM M A S C H I N E N - G E R M A N Y Intervals / Where? What? How? When? ATTENTION! This metal belt saw is constructed for saw blades with the dimension 1638 x 13 x 0,65 mm.
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Page 35: Repair
Repair For any repair work, get assistance from an employee of Optimum Maschinen Germany GmbH‘s technical service or send us the metal belt saw. If the repairs are carried out by qualified technical staff, they have to follow the indications give in this manual. -
Page 36: Ersatzteile - Spare Parts - S131 Gh
OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteile - Spare parts - S131 GH Ersatzteilzeichnung 1 von 4 - Parts drawing 1 of 4 Abb.7-1: Ersatzteilzeichnung 1 von 4 - Parts drawing 1 of 4... -
Page 37: Ersatzteilzeichnung 2 Von 4 - Parts Drawing 2 Of 4
OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilzeichnung 2 von 4 Parts drawing 2 of 4 Abb.7-2: Ersatzteilzeichnung 2 von 4 - Parts drawing 2 of 4 Ersatzteile - Spare parts - S131 GH... -
Page 38: Ersatzteilzeichnung 3 Von 4 - Parts Drawing 3 Of 4
OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilzeichnung 3 von 4 - Parts drawing 3 of 4 Abb.7-3: Ersatzteilzeichnung 3 von 4 - Parts drawing 3 of 4 Ersatzteilzeichnung 4 von 4 Parts drawing 4 of 4 Abb.7-4: Ersatzteilzeichnung 4 von 4 - Parts drawing 4 of 4... -
Page 39: Ersatzteilliste - Spare Parts List
OPTIMUM M A S C H I N E N - G E R M A N Y 7.4.1 Ersatzteilliste - Spare parts list Menge Größe Artikelnummer Beschreibung Designation Qty. Size Item no. Fussplatte Base plate 0330013101 Lagerbock Bearing block... - Page 40 OPTIMUM M A S C H I N E N - G E R M A N Y Menge Größe Artikelnummer Beschreibung Designation Qty. Size Item no. Halter Holder 0330013166 Motorschutzschalter Motor safety switch 0330013167 Abdeckung Cover 0330013168 Taster Ein...
- Page 41 OPTIMUM M A S C H I N E N - G E R M A N Y Menge Größe Artikelnummer Beschreibung Designation Qty. Size Item no. Platte Plate 03300131139 Welle Shaft 03300131140 Ersatzteile - Spare parts - S131 GH...
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Page 42: Schaltplan - Wiring Diagram
OPTIMUM M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram Abb.7-5: Schaltplan - Wiring diagram Ersatzteile - Spare parts - S131 GH S 131 GH Version 1.0 vom 2013-07-15... -
Page 43: Ersatzteilliste Elektrische Bauteile - Spare Parts Electrical Components
OPTIMUM M A S C H I N E N - G E R M A N Y 7.5.1 Ersatzteilliste Elektrische Bauteile - Spare parts electrical components Menge Größe Artikelnummer Beschreibung Designation Qty. Size Item no. Steuerplatine Control board SUT-19136... -
Page 44: Malfunctions
OPTIMUM M A S C H I N E N - G E R M A N Y Malfunctions Malfunctions on the metal belt saw Malfunction Cause/ possible effects Suggested solution Saw motor overloaded • suction of motor cooling air hin- •... -
Page 45: Appendix 9.1 Copyright
OPTIMUM M A S C H I N E N - G E R M A N Y Appendix Copyright 2013 This document is copyright. All rights are also reserved, especially those of translation reprint- ing, use of figures, broadcast, reproduction by photo-mechanical or similar means and record- ing in data processing systems, whether partial or total. -
Page 46: Liability Claims For Defects / Warranty
- Non reproducible software errors • Any services which OPTIMUM GmbH or one of its agents performs in order to fulfill in the frame of an additional guarantee are neither an acceptance of the defects nor an acceptance of its obligation to compensate. Such services do neither delay nor interrupt the warranty period. -
Page 47: Decommissioning
OPTIMUM M A S C H I N E N - G E R M A N Y 9.5.1 Decommissioning CAUTION Used devices need to be decommissioned in a professional way in order to avoid later misuses and endangerment of the environment or persons ... -
Page 48: Disposal Of Lubricants And Coolants
OPTIMUM M A S C H I N E N - G E R M A N Y 9.5.5 Disposal of lubricants and coolants ATTENTION Please imperatively make sure to dispose of the used coolant and lubricants in an environmentally compatible way. Observe the disposal notes of your municipal waste management companies. -
Page 49: Product Follow-Up
modified settings experiences with the metal belt saw, which could be important to other users recurring failures Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Telefax +49 (0) 951 - 96 555 - 888 E-Mail: info@optimum-maschinen.de Appendix S 131 GH Version 1.0.2 dated 2013-07-15... -
Page 50: Ec - Declaration Of Conformity
OPTIMUM M A S C H I N E N - G E R M A N Y EC - declaration of conformity The manufacturer / Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 retailer: D - 96103 Hallstadt hereby declares that the following product,... - Page 51 OPTIMUM M A S C H I N E N - G E R M A N Y Index Copyright ............45 Delivery volume ..........18 EC - declaration of conformity ......50 Electric Safety ............14 Hydraulic feed .............23 Operating material ..........16 Proper use ............7 Qualification of employees Safety ..............8...
- Page 52 OPTIMUM M A S C H I N E N - G E R M A N Y S 131 GH Page 52 Original operating instructions Version 1.0.2 dated 2013-07-15...
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